JPS6233888A - Flexible composite material - Google Patents

Flexible composite material

Info

Publication number
JPS6233888A
JPS6233888A JP16863985A JP16863985A JPS6233888A JP S6233888 A JPS6233888 A JP S6233888A JP 16863985 A JP16863985 A JP 16863985A JP 16863985 A JP16863985 A JP 16863985A JP S6233888 A JPS6233888 A JP S6233888A
Authority
JP
Japan
Prior art keywords
inorganic particles
composite material
filler
copper
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16863985A
Other languages
Japanese (ja)
Other versions
JPH0524274B2 (en
Inventor
Toshiro Nishizaki
西崎 俊郎
Kihachiro Okubo
大窪 喜八郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Nippon Mining Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Mining Co Ltd filed Critical Nippon Mining Co Ltd
Priority to JP16863985A priority Critical patent/JPS6233888A/en
Publication of JPS6233888A publication Critical patent/JPS6233888A/en
Publication of JPH0524274B2 publication Critical patent/JPH0524274B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a composite material having large face density, improved flexibility and improved molding and processing properties, by using vinyl chloride resin or rubber as a binder, blending it with a filler obtained by subjecting previously specific inorganic particles to surface treatment with metallic soap, kneading and molding the blend. CONSTITUTION:100pts.wt. vinyl chloride resin or rubber as a binder is blended with 200-1,700pts.wt. inorganic particles comprising one or more selected from metals such as lead, copper, iron or nickel, metal oxides, carbon, graphite, etc., as a main component, which is subjected to surface treatment with an organic acid salt (metallic soap) of cobalt, lead, zirconium, copper or zinc before blending both the components and 5-30wt% based on the inorganic particles of silica particlers, as a filler, kneaded and molded to give a composite material having improved flexibility and sound proofing properties.

Description

【発明の詳細な説明】 弦!次互 本発明は、柔軟性、防音性、加工性に優れた複合材に関
するものであり、遮音材、吸音材、電磁遮蔽材、防振材
等多方面に使用出来る複合材料である。
[Detailed description of the invention] Strings! TECHNICAL FIELD The present invention relates to a composite material that is excellent in flexibility, soundproofing properties, and workability, and is a composite material that can be used in many fields such as sound insulating material, sound absorbing material, electromagnetic shielding material, and vibration isolating material.

従−米」 外部の騒音の侵入或いは外部への発散を防止する為の遮
音材或いは音の反射を弱める吸音材が多種知られている
。シート状に加工し、自動車や鉄道車両やビルの床面や
壁面に敷設したり、凹凸面や曲面部に接着したり、OA
機器のケース材や鋼板や不織布と張り合わせた複合剤と
しての用途には、出来るだけ薄いシート状で、面密度が
大で、しかも柔軟性の良さと、かつ成型加工性が良いこ
とが要求される。この他人斌使用の用途向けには価格。
Various types of sound insulating materials are known to prevent external noise from entering or radiating to the outside, and sound absorbing materials that reduce sound reflection. It can be processed into a sheet and laid on the floors and walls of automobiles, railway vehicles, and buildings, adhered to uneven or curved surfaces, and used for OA.
For use as a composite agent for equipment case materials, steel plates, and nonwoven fabrics, it is required to be as thin a sheet as possible, have a high areal density, have good flexibility, and have good moldability. . The price is low for this purpose.

材料の人手性、耐劣化性も重要である。遮音効果を高め
るためには、面密度を出来るだけ人にすること、このた
めには高密度のフィラーを出来るだけ大量に充填するこ
とが大切である。しかしバインダーに対し無機粒子は概
して親和性が乏しく、大量の充填が回連である。
The material's ease of handling and resistance to deterioration are also important. In order to improve the sound insulation effect, it is important to make the area density as low as possible, and for this purpose, it is important to fill as much high-density filler as possible. However, inorganic particles generally have a poor affinity for binders, and a large amount of filling is required.

よってバインダーとフィラーの適切な組合せが重要であ
る。即ちバインダーとフィラーの親和性は相互に関係し
、不適当な組合せは製品の機械強度が乏しく、成形加工
時のプレー1へアウト現象が発生したり、製品の表面仕
上げ性が低下する。
Therefore, an appropriate combination of binder and filler is important. That is, the affinity of the binder and the filler is related to each other, and an inappropriate combination will result in poor mechanical strength of the product, occurrence of out-of-play phenomenon during molding, and deterioration of the surface finish of the product.

最近可塑剤を含む塩化ビニル系樹脂に、製鉄工程で副生
ずる鉄酸化物を組み合わせた防音材が特開昭57−34
064号公報に開示されている。該酸化物は塩化ビニル
との接着性に優れるとされているが、成型加工時にロー
ル面からの剥離が困難で、ゲル化時間も長く、得られる
シートの曲げ等の機械的性質も十分とは言えない。また
特開昭54−78742号公報には酸化皮膜もしくはリ
ン酸皮膜を形成した金属粉を使用する手段が開示されて
いる。 概して鉛や銅と有機材料とは親和性が乏しく、
曲げ応力で容易にヒビ割れや切断が発生する。
Recently, a soundproofing material that combines vinyl chloride resin containing plasticizer with iron oxide, which is a by-product of the steel manufacturing process, has been developed in Japanese Patent Application Laid-Open No. 57-34.
It is disclosed in the No. 064 publication. Although this oxide is said to have excellent adhesive properties with vinyl chloride, it is difficult to peel off from the roll surface during molding, the gelation time is long, and the mechanical properties such as bending of the resulting sheet are not sufficient. I can not say. Further, Japanese Patent Application Laid-open No. 78742/1983 discloses a means of using metal powder on which an oxide film or a phosphoric acid film has been formed. In general, lead and copper have poor affinity with organic materials.
Cracks and cuts easily occur due to bending stress.

可撓性を有する遮音材は、曲面に密着敷設が可能のみな
らず、共鳴作用なく振動吸収と遮音作用を発揮する。
Flexible sound insulating materials can not only be placed closely on curved surfaces, but also exhibit vibration absorption and sound insulating effects without resonance.

このためには曲げ弾性率が小さく、折り曲げにも耐える
性能が必要である。
For this purpose, it is necessary to have a low bending elastic modulus and the ability to withstand bending.

杢」口Wが31(ν洟’l 、!:tl:艷厭穂。杢”mouth W is 31 (ν洟’l ,!:tl:艷厭子.

本発明者は、柔軟性に優れ、しかも面密度の大きな前述
の用途に供するための複合材を、加工性良く製造する研
究を重ねたところ、無機粒子を予め金属石鹸で表面処理
を施すことによりフィラーの充填可能斌を高めることが
可能で、しかも極めて曲げ強度が大きく、上記の全ての
目的に全く適合する事の知見を得て本発明の完成に至っ
た・ 発明の構成 本発明は、塩化ビニール系樹脂若しくはゴムをバインダ
ーとし、無機系粒子をフィラーとして混練成形加工され
た遮音材において、該フィラーは、予めコバルト、鉛、
ジルコニウム、銅、亜鉛の金属石鹸から選択される少な
くとも1種若しくは2種以上で表面処理したものを使用
することを特徴とする柔軟性複合材であり、第2の特徴
は前記無機粒子とシリカ粒子を併用する点にある。
The inventor of the present invention has repeatedly conducted research into manufacturing composite materials with excellent flexibility and high areal density for use in the above-mentioned applications with good processability, and found that by pre-surface-treating inorganic particles with metal soap, The present invention was completed based on the knowledge that it is possible to increase the fillability of the filler and has extremely high bending strength, and is completely compatible with all of the above objectives. In a sound insulating material that is kneaded and molded using vinyl resin or rubber as a binder and inorganic particles as a filler, the filler is preliminarily mixed with cobalt, lead,
A flexible composite material characterized by using a surface treated with at least one or two or more selected from metal soaps of zirconium, copper, and zinc, and the second feature is that the inorganic particles and silica particles The point is to use them together.

以下により詳しく内容を説明する。The details will be explained in more detail below.

本発明の遮音材の基本成分は、塩化ビニル及び、もしく
はゴムと無機粒子である。機能的には前者はバインダー
、後者はフィラーと称される。
The basic components of the sound insulation material of the present invention are vinyl chloride and/or rubber and inorganic particles. Functionally, the former is called a binder, and the latter is called a filler.

本発明で使用の無機粒子フィラーは、特に遮音性、吸音
性の為には面密度の見地から嵩比重の大きなものが好ま
しく、電磁遮蔽性の見地からは、導電性を有するものが
好ましい。具体的には鉛、銅、鉄、ニッケルの金属、こ
れらの酸化物の微粒子、あるいは鉛に銅メッキした複合
粉末、カーボン、グラファイト粉末あるいはこれらに銅
メッキした複合粉末粒子が該当する。これらは単成分と
してのみならず、複数成分であってもよい。とりわけ遮
音性の向上には鉛、銅の金属微粒子や酸化鉄を主成分と
するものが好ましい。電磁遮蔽効果を発揮させるには導
電性粒子を使用するのが良い。鉛は比7Rが大きく、黒
食着色の防止上有利である。銅メッキした複合粉末は、
導電性向上のため好ましい。該無機粒子は1球状、鱗片
状、繊維状何れの形状のものでも良<、100好ましく
は200メツシユアンダーの微粒子を使用するのが有効
である。
The inorganic particle filler used in the present invention preferably has a large bulk specific gravity from the viewpoint of areal density, particularly for sound insulation and sound absorption properties, and preferably has electrical conductivity from the viewpoint of electromagnetic shielding property. Specifically, metals such as lead, copper, iron, and nickel, fine particles of their oxides, composite powders of lead plated with copper, carbon, graphite powders, or composite powder particles of these metals plated with copper are applicable. These may be used not only as a single component but also as multiple components. In particular, to improve sound insulation properties, it is preferable to use metal particles such as lead or copper, or iron oxide as a main component. In order to exhibit an electromagnetic shielding effect, it is preferable to use conductive particles. Lead has a large ratio 7R and is advantageous in preventing black corrosion. Copper-plated composite powder is
This is preferable because it improves conductivity. The inorganic particles may be in any of the shapes of spheres, scales, and fibers, and it is effective to use fine particles with a mesh size of 100, preferably 200 mesh.

前記無機粒子の他、第2フイラーとしてシリカもしくは
シリカ含有成分を併用すると、無機粒子のバインダーと
の親和性が一層向上し、充填可能量を高めることが出来
る。前記無機粒子100重量部当たりシリカ粒子約5〜
:3011[部配合使用すると好ましい。シリカ源とし
て5in2.アルミノシリケート、nFeo−8iOz
t nFe0−Fe2O3・SiO2(n=1−3)等
が使用できる。一方アルカリ又はアルカリ土類金属酸化
物をフィラー成分として使用することは、成形加工性を
低下する為は好ましくないから、約10 w t%以下
に制限するのが望ましい。酸化鉄を無機粒子として使用
する場合、非鉄製練工程で副生ずる鉄精鉱スラグや製鉄
工程で生成の転炉スラブが、経済的でかつバインダーと
のなじみが良い。
In addition to the inorganic particles, when silica or a silica-containing component is used as a second filler, the affinity of the inorganic particles with the binder is further improved, and the amount that can be filled can be increased. About 5 to 5 silica particles per 100 parts by weight of the inorganic particles
:3011 [parts] is preferably used. As a silica source, 5in2. Aluminosilicate, nFeo-8iOz
tnFe0-Fe2O3.SiO2 (n=1-3), etc. can be used. On the other hand, it is not preferable to use an alkali or alkaline earth metal oxide as a filler component because it reduces moldability, so it is desirable to limit the amount to about 10 wt% or less. When iron oxide is used as inorganic particles, iron concentrate slag produced as a by-product in the non-ferrous smelting process and converter slab produced in the iron manufacturing process are economical and compatible with binders.

とりわけ前者の鉄精鉱スラグは、主成分2FeO−8i
O7とFe、04であり、酸化鉄を60〜90wt%、
シリカ成分を10〜30wt%含有するため、特に好適
である。
In particular, the former iron concentrate slag has a main component of 2FeO-8i
O7 and Fe, 04, containing 60 to 90 wt% iron oxide,
It is particularly suitable since it contains 10 to 30 wt% of the silica component.

上記無機粒子は、予め金属石鹸で表面処理される。本発
明で使用の石鹸は、コバルト、鉛、ジルコニウム、銅、
旺鉛のいずれかの有機酸塩である。有機酸として炭素数
5〜15の脂肪酸、不飽和脂肪酸、ナフテン酸であり。
The inorganic particles are surface-treated with metal soap in advance. The soap used in the present invention contains cobalt, lead, zirconium, copper,
It is any organic acid salt of lead. Organic acids include fatty acids having 5 to 15 carbon atoms, unsaturated fatty acids, and naphthenic acid.

例えばヘキサン酸、2−エチルヘキサン酸、パルミチン
酸、ステアリン酸、オクチル酸、ヘキサデカン酸、1−
−ル油脂肪酸、ダイマー酸が例示される。カルシウム、
カドミウム、亜鉛の有機酸塩は塩化ビニールの安定剤と
して公知であるが、本発明のように、複合材であって、
そのフィラーを予め表面処理することは新規な思想であ
る。
For example, hexanoic acid, 2-ethylhexanoic acid, palmitic acid, stearic acid, octylic acid, hexadecanoic acid, 1-
- oil fatty acids and dimer acids are exemplified. calcium,
Organic acid salts of cadmium and zinc are known as stabilizers for vinyl chloride, but as in the present invention, they are composite materials,
It is a novel concept to pre-surface-treat the filler.

前記無機粒子をバインダーと混合するまえに、予め該石
鹸を吸着させる。無機粒子100重麓部当たり石鹸の金
属分として約0.02〜5重量部添加し、乾燥すればよ
い。添加する場合1石油エキストラクト、芳香族系溶媒
、ミネラルターペン等で希釈し、散布もしくは浸漬する
と良い。混合後もしくはバインダー中に添加しても、僅
かな効果しか得られない、第2のフィラーであるシリカ
は1表面処理する必要は無い。
Before mixing the inorganic particles with the binder, the soap is adsorbed in advance. Approximately 0.02 to 5 parts by weight of the soap metal may be added per 100 parts by weight of the inorganic particles and dried. When adding it, it is best to dilute it with petroleum extract, aromatic solvent, mineral turpentine, etc., and then spray or soak it. There is no need for surface treatment of the second filler, silica, which has only a small effect when added after mixing or into the binder.

前記の無機粒子は塩化ビニル樹脂あるいはゴムと混合さ
れる。これらバインダーに対し上記の表面処理されたフ
ィラーは極めて親和性が良く、少量のバインダーに対し
多遺のフィラーを充填しても柔軟性と良好な耐屈曲性を
維持できる。塩化ビニル樹脂として、ポリ塩化ビニル。
The inorganic particles are mixed with vinyl chloride resin or rubber. The above-mentioned surface-treated filler has a very good affinity with these binders, and even if a large amount of filler is filled into a small amount of binder, flexibility and good bending resistance can be maintained. Polyvinyl chloride as vinyl chloride resin.

塩化ビニルと酢酸ビニールとの共重合体が使用できる。A copolymer of vinyl chloride and vinyl acetate can be used.

使用時に可塑剤、安定化剤を配合する。廃ケーブルから
回収された被覆材や農芸用として使用済みの塩化ビニー
ルシート等も好ましく使用できる。またゴムは天然ゴム
、合成ゴムのいずれでもよい。廃タイヤは好ましいバイ
ンダーの1種である。
Add plasticizers and stabilizers during use. Covering materials recovered from waste cables, used agricultural and agricultural vinyl chloride sheets, etc. can also be preferably used. Further, the rubber may be either natural rubber or synthetic rubber. Waste tires are one preferred binder.

バインダー100重蓋部当たりフィラー200〜170
0重量部の割合で混合される。
Filler 200-170 per 100 binders
They are mixed in a proportion of 0 parts by weight.

本発明の柔軟性遮音材を製造するには、バインダーに可
塑剤、必要であれば更に金属石鹸等の安定化剤を適量配
合し、これに前処理されたフィラーを混合し、100〜
150℃程度に加熱、攪拌しミキシングロール等で充分
混練する。本発明の遮音材は、シート状にして使用され
るから、カレンダー成型機、若しくは押し出し成型機を
使用し、厚さ0.5〜10薗程度に仕上げればよい。
In order to produce the flexible sound insulation material of the present invention, a plasticizer is added to the binder, and if necessary, an appropriate amount of a stabilizer such as metal soap is added to the binder, and a pretreated filler is mixed with the binder.
The mixture is heated to about 150°C, stirred, and thoroughly kneaded using a mixing roll or the like. Since the sound insulating material of the present invention is used in the form of a sheet, it can be finished to a thickness of about 0.5 to 10 mm using a calendar molding machine or an extrusion molding machine.

該シートは、そのまま使用するか或いは、鋼板や不織布
等に張り合わせて使用される。
The sheet can be used as it is or by pasting it onto a steel plate, nonwoven fabric, or the like.

以下実施例に基づき説明する。The following will be explained based on examples.

実施例1,2.3 塩化ビニール樹脂100重社部、可塑剤としてD○P6
0重量部、錫系安定剤5重板部の割合のコンパウンド1
64重厘部と対し、以下のフィラーをそれぞれ600重
量部混合し、混練した。8インチX20インチの2本ロ
ールで2m厚さのシートを製造した。加工性および製品
の性能の評価結果を第1表に示す。
Examples 1, 2.3 Vinyl chloride resin 100 Jushabu, D○P6 as plasticizer
Compound 1 with a proportion of 0 parts by weight and 5 parts of tin-based stabilizer
To 64 parts by weight, 600 parts by weight of each of the following fillers were mixed and kneaded. A 2 m thick sheet was produced using two 8 inch x 20 inch rolls. Table 1 shows the evaluation results of processability and product performance.

フィラー F−1;銅製練工程で副生ずる鉄精鉱スラグ(組成;酸
化鉄72wt%、シリカ20wt%、アルミナ1..5
wt%、水分2wt%、残部金属鋼、引目()) F  2 ; 11η記F−1(80!1fht部)と
釦粒子(20重置部)の4!合物 トM:n’J記ト”−1(50重量部)と′電解銅粉(
50、!1(置部)の混合物 フィラーの前処理 2−エチルヘキサン酸コバルト石鹸のミネラルターペン
液(Go分;lO讐t%)を、フィラー1001flj
t部当たりCOとして0.5重板部の割合で散布し、攪
拌後、120℃で乾燥した。
Filler F-1: Iron concentrate slag produced as a by-product in the copper smelting process (composition: iron oxide 72 wt%, silica 20 wt%, alumina 1.5
wt%, moisture 2wt%, balance metal steel, draw marks ()) F 2 ; Compound M: n'J-1 (50 parts by weight) and 'electrolytic copper powder (
50,! 1 (Okibe) Pretreatment of filler mixture 2-Ethylhexanoate cobalt soap mineral turpentine solution (Go content; 10%) was added to filler 1001flj
The mixture was sprinkled at a rate of 0.5 parts of CO per t part, stirred, and then dried at 120°C.

比較のため前処Jll無しのものも使用した。For comparison, a sample without pretreatment Jll was also used.

(以下余白) 第1表 加工性及び製品の評価結果 シートの面密度 引張り強度 耐屈曲性 注1)^^AAA   AA   AA  
  B注1)AAA;180度に100回以」二折り曲
げてもひびわれ無し^^;180度に50回以上折り曲
げてもひびわれ無しA;20乃至50回の折り曲げで小
さなひびオ〕れ発生+3;20乃至30回の折り曲げで
大きなひびわれ発生C;5回以下の折り曲げで切断 第1表のとおり、実施例1と比較例1、実施例2と比i
咬elf 2のフィラー組成はそれぞれ同じであるが、
前処理の(1無で引張り強度、耐屈曲性で差が認められ
る。
(Leaving space below) Table 1 Processability and product evaluation results sheet areal density tensile strength bending resistance Note 1)^^AAA AA AA
B Note 1) AAA; No cracking even after bending 100 times or more at 180 degrees ; No cracking even when bending 50 times or more at 180 degrees A; Small cracks occur after bending 20 to 50 times +3; Large cracks occur after 20 to 30 bends C; Cut after 5 or less bends As shown in Table 1, comparison between Example 1, Comparative Example 1, and Example 2.
The filler composition of bite elf 2 is the same, but
Differences in tensile strength and bending resistance were observed with and without pretreatment (1).

’Jj/7ffifJ’l14.5  比較fs4.5
実施例1〜3で使用のフィラーを使用して、前処理の金
1、J(石鹸としてステアリン酸銅(Ster、Cuと
略す)、ナフテン醸ジルコニウム(Naph、Zrと略
す)を使用し、第2表の配合により、シートを製造した
。   (以下余白)第2表 金属石鹸使用址 あり 実施例6.参考例 Fめフィラーをコバルト石鹸で前処理したあと、ノ(イ
ンダーに充填した場合(実施例)と、バインダー中にコ
ノ(ルト石鹸を配合しておき、これにフィラーを充填し
た場合(参考例)の加工性と製品の性能を比較して第3
表に示す。
'Jj/7ffifJ'l14.5 Comparison fs4.5
Using the fillers used in Examples 1 to 3, pretreatment gold 1, J (copper stearate (Ster, abbreviated as Cu) and naphthenic zirconium (Naph, abbreviated as Zr) as soap, A sheet was manufactured according to the formulation shown in Table 2. (Hereinafter blank) Table 2 Metal soap used Example 6. Reference example Comparing the processability and product performance of the case (example) and the case where Kono (ruto soap) is mixed in the binder and filled with filler (reference example), the third
Shown in the table.

■育ム左辺 実施例1で使用のフィラーF−1の100重景都電たり
コバルト石鹸をコバルト成分として0.2重量部配合し
て、十分混合し乾燥することにより表面処理した。該フ
ィラー600重量部を塩化ビニール樹脂100に配合し
、可塑剤としてoopso重量部配合し、混練しシート
を作成した。
(2) Growth left side Filler F-1 used in Example 1, 0.2 parts by weight of the cobalt soap used in the 100-year-old metropolitan area, was mixed as a cobalt component, and the surface was treated by thoroughly mixing and drying. 600 parts by weight of the filler was blended with 100 parts by weight of vinyl chloride resin, and oopso parts by weight as a plasticizer were blended and kneaded to prepare a sheet.

勧4卸塵友人 塩化ビニール樹脂1.00!iff部当たり、可塑剤と
してD OP 50重量部、コバルト石鹸をコバルト分
として0.2重置部配合したコンパウンドを作成した。
Kan 4 wholesale friend vinyl chloride resin 1.00! A compound was prepared in which 50 parts by weight of D OP as a plasticizer and 0.2 parts by weight of cobalt soap were blended as a cobalt content per part of if.

該コンパウンド150重量部当たり前記フィラーF−1
を600重斌重板合し、混練しシートを製造した。
The filler F-1 per 150 parts by weight of the compound
The mixture was combined into 600-weight plates and kneaded to produce a sheet.

両方法での結果を第4表に示す。The results for both methods are shown in Table 4.

第4表 実施例6  参考例 面密度(Kg/+” )   5.1    5.1プ
レートアウト  無し   少々発生引張り強度(に匹
/m”) 42.5    38耐屈曲性能    A
AA     AAレシート表面   平滑    ざ
らつきあり平滑性、光沢  光沢有り  光訳無し第4
表に見られるように、フィラーを予め金属石鹸でiu処
理した場合、フィラーとバインダーとの接着力が増大し
、これにより大址のフィラーを充填しても、プレートア
ウト現象が発生せず、またシー1−の機械強度も増大す
ることが明らかである。
Table 4 Example 6 Reference example Areal density (Kg/+”) 5.1 5.1 Plate out None Slightly generated tensile strength (fish/m”) 42.5 38 Bending resistance A
AA AA receipt surface smooth, rough, smooth, glossy, glossy, no light translation No. 4
As seen in the table, when the filler is treated with metal soap in advance, the adhesive force between the filler and the binder increases, and as a result, the plate-out phenomenon does not occur even when the filler is filled with large amounts of filler. It is clear that the mechanical strength of Sea 1- is also increased.

本発明の効果 本発明の複合材は、バインダーと無機粒子との接着りよ
くか極めて強く、面密度が大きいにもかかわらず、得ら
れるシート状製品は曲げに対しヒビ割れせす、又成形加
工時に起るプレー1へアウト現象も発生しない、薄いシ
ー1へで防音、電磁波の防止効果が大きい。
Effects of the present invention Although the composite material of the present invention has very strong adhesion between the binder and inorganic particles and has a high areal density, the resulting sheet-like product does not crack when bent or is processed during molding. The play 1 out phenomenon that sometimes occurs does not occur, and the thin sea 1 has a great soundproofing and electromagnetic wave prevention effect.

Claims (8)

【特許請求の範囲】[Claims] (1)塩化ビニール系樹脂若しくはゴムをバインダーと
し、無機粒子をフィラーとして混合、混練成形加工され
た複合材において、該無機粒子は、両者混合前に予めコ
バルト、鉛、ジルコニウム、銅、亜鉛の金属石鹸から選
択される少なくとも1種若しくは2種以上で表面処理し
たものを充填したことを特徴とする柔軟性複合材。
(1) In a composite material in which vinyl chloride resin or rubber is used as a binder and inorganic particles are mixed as a filler and then kneaded and molded, the inorganic particles are preliminarily mixed with metals such as cobalt, lead, zirconium, copper, and zinc before mixing the two. A flexible composite material, characterized in that it is filled with a material whose surface has been treated with at least one or two or more selected from soaps.
(2)無機粒子が、鉛、銅、鉄、ニッケルのいずれかの
金属、いずれかの金属酸化物、カーボン、グラファイト
、複合金属粉から選択される1種若しくは2種以上を主
成分とする特許請求の範囲第1項記載の柔軟性複合材。
(2) A patent in which the inorganic particles are mainly composed of one or more selected from the group consisting of lead, copper, iron, and nickel, metal oxides, carbon, graphite, and composite metal powder. A flexible composite material according to claim 1.
(3)無機粒子が鉄酸化物30〜90wt%、シリカ5
〜30wt%の組成を有する物である特許請求の範囲第
1項〜第2項記載の柔軟性複合材。
(3) Inorganic particles include 30 to 90 wt% iron oxide and 5 silica
3. The flexible composite material according to claim 1, which has a composition of 30 wt%.
(4)無機粒子に金属石鹸を、金属成分として0.02
〜5wt%該無機成分表面に担持させた特許請求の範囲
第1項〜第3項記載の柔軟性複合材。
(4) Metal soap in inorganic particles, 0.02 as metal component
The flexible composite material according to claims 1 to 3, wherein ~5 wt% of the inorganic component is supported on the surface of the inorganic component.
(5)バインダー100重量部当たりフィラー200〜
1700重量部混合、混練成形した特許請求の範囲第1
項〜第4項記載の柔軟性複合材。
(5) 200~200 parts of filler per 100 parts by weight of binder
Claim 1: 1700 parts by weight mixed, kneaded and molded
The flexible composite material according to items 4 to 4.
(6)塩化ビニール系樹脂若しくはゴムをバインダーと
し、無機系粒子をフィラーとして混合、混練成形加工さ
れた遮音材において、該フィラーは、両者混合前に予め
コバルト、鉛、ジルコニウム、銅、亜鉛の金属石鹸から
選択される少なくとも1種若しくは2種以上で表面処理
したものであり、更にシリカ粒子もしくはシリカ含有粒
子を第2のフィラーとして無機粒子に対し5〜30wt
%併用したことを特徴とする柔軟性複合材。
(6) In a sound insulation material that is mixed, kneaded and molded with vinyl chloride resin or rubber as a binder and inorganic particles as a filler, the filler is made of metals such as cobalt, lead, zirconium, copper, and zinc before mixing the two. The surface is treated with at least one or two or more selected from soaps, and silica particles or silica-containing particles are used as a second filler in an amount of 5 to 30 wt relative to the inorganic particles.
% flexible composite material.
(7)無機粒子が、鉛、銅、鉄、ニッケルのいずれかの
金属、いずれかの金属酸化物、カーボン、グラファイト
、複合金属粉から選択される1種若しくは2種以上を主
成分とする特許請求の範囲第6項記載の柔軟性複合材。
(7) A patent in which the inorganic particles are mainly composed of one or more selected from the group consisting of lead, copper, iron, and nickel, metal oxides, carbon, graphite, and composite metal powder. A flexible composite material according to claim 6.
(8)無機粒子が銅製練工程で生成する鉄精鉱スラグで
ある特許請求の範囲第6項もしくは第7項記載の柔軟性
複合材。
(8) The flexible composite material according to claim 6 or 7, wherein the inorganic particles are iron concentrate slag produced in a copper smelting process.
JP16863985A 1985-08-01 1985-08-01 Flexible composite material Granted JPS6233888A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16863985A JPS6233888A (en) 1985-08-01 1985-08-01 Flexible composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16863985A JPS6233888A (en) 1985-08-01 1985-08-01 Flexible composite material

Publications (2)

Publication Number Publication Date
JPS6233888A true JPS6233888A (en) 1987-02-13
JPH0524274B2 JPH0524274B2 (en) 1993-04-07

Family

ID=15871767

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16863985A Granted JPS6233888A (en) 1985-08-01 1985-08-01 Flexible composite material

Country Status (1)

Country Link
JP (1) JPS6233888A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62199633A (en) * 1986-02-27 1987-09-03 Nippon Mining Co Ltd Filler for composite material
JPS6366247A (en) * 1986-09-05 1988-03-24 Toyo Tire & Rubber Co Ltd Production of rubber composition
JPH028239A (en) * 1988-06-27 1990-01-11 Somar Corp Vinyl chloride resin composition and molding thereof
KR100251658B1 (en) * 1992-05-01 2000-04-15 가부시기가이샤교와 Rubber or plastic mold having anti-damping and thermal conductive properties
CN110817863A (en) * 2019-12-09 2020-02-21 歌尔股份有限公司 Activated carbon sound-absorbing particle and sound-producing device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53121846A (en) * 1977-03-31 1978-10-24 Matsushita Electric Works Ltd Vinyl chloride resin composition
JPS5865762A (en) * 1981-10-15 1983-04-19 Mizusawa Ind Chem Ltd Metallic soap-coated aluminosilicate and production thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53121846A (en) * 1977-03-31 1978-10-24 Matsushita Electric Works Ltd Vinyl chloride resin composition
JPS5865762A (en) * 1981-10-15 1983-04-19 Mizusawa Ind Chem Ltd Metallic soap-coated aluminosilicate and production thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62199633A (en) * 1986-02-27 1987-09-03 Nippon Mining Co Ltd Filler for composite material
JPS6366247A (en) * 1986-09-05 1988-03-24 Toyo Tire & Rubber Co Ltd Production of rubber composition
JPH028239A (en) * 1988-06-27 1990-01-11 Somar Corp Vinyl chloride resin composition and molding thereof
JPH0551629B2 (en) * 1988-06-27 1993-08-03 Somar Corp
KR100251658B1 (en) * 1992-05-01 2000-04-15 가부시기가이샤교와 Rubber or plastic mold having anti-damping and thermal conductive properties
CN110817863A (en) * 2019-12-09 2020-02-21 歌尔股份有限公司 Activated carbon sound-absorbing particle and sound-producing device

Also Published As

Publication number Publication date
JPH0524274B2 (en) 1993-04-07

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