JPS60590B2 - Pipe with socket and its manufacturing method - Google Patents
Pipe with socket and its manufacturing methodInfo
- Publication number
- JPS60590B2 JPS60590B2 JP53145795A JP14579578A JPS60590B2 JP S60590 B2 JPS60590 B2 JP S60590B2 JP 53145795 A JP53145795 A JP 53145795A JP 14579578 A JP14579578 A JP 14579578A JP S60590 B2 JPS60590 B2 JP S60590B2
- Authority
- JP
- Japan
- Prior art keywords
- socket
- pipe
- tube
- mold
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000012778 molding material Substances 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 11
- 239000012779 reinforcing material Substances 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 239000000945 filler Substances 0.000 description 5
- 239000004576 sand Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920006305 unsaturated polyester Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003313 weakening effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920006241 epoxy vinyl ester resin Polymers 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Joints With Sleeves (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Moulding By Coating Moulds (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Description
【発明の詳細な説明】
本発明は管の端部に巻回方式により後から受口部を設け
た受口付管及びその製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a pipe with a socket, in which a socket is later provided at the end of the pipe by a winding method, and a method for manufacturing the same.
従来、周方向に回転しつつ軸方向に移動する芯型上に受
口成形型を装着し、そのまわりに成形材料を連続的に巻
回し、所定位置で切断することにより製造した受□付管
が知られている。Conventionally, a tube with a socket was manufactured by attaching a socket mold to a core mold that rotates in the circumferential direction and moving in the axial direction, and then continuously wrapping the molding material around it and cutting it at a predetermined position. It has been known.
しかし、この受□付管は、連続製造中に芯型上に受□成
形用型を装着して製造するものであるため、受□成形型
の外表面形状を所定の精度よい形状に保形することがむ
ずかしく、受口部を所定の内軽寸法、所望の内表面状態
とするための煩雑な後加工をする必要がある。また、実
開昭49−95218号公報の如く、完全に製造された
平坦な管の一端上にフィラメント巻付ソケットが形成さ
れたものが知られている。However, this tube with a receiving □ is manufactured by attaching a receiving □ forming mold onto a core mold during continuous manufacturing, so the outer surface shape of the receiving □ mold is kept in a predetermined and precise shape. It is difficult to do so, and it is necessary to carry out complicated post-processing to make the socket part have the predetermined inner dimensions and the desired inner surface condition. Furthermore, as disclosed in Japanese Utility Model Application Publication No. 49-95218, there is known a completely manufactured flat tube in which a filament-wrapped socket is formed on one end of the tube.
しかし叙上のものを接続して使用する場合、ソケット部
付近に外力が作用したとき、管とソケット部の間が剥離
しやすく、また管端面から水等が徐々にしみ込んで管壁
が弱くなり、管端部に応力が集中して管端部を破損しや
すいという欠点があった。本発明は叙上の如き従来の欠
点を解消することを目的としてなされたものであって、
その要旨は1樹脂と補強材を含む成形材料により管の端
部の外周面及び端部が覆われ且つ前記管の端部側方へ受
口部が形成されてなる受口付管(以下特定発明という)
、及び、2管の端部の側方に、該管の内径とほぼ同じ径
を有する小経部と該づ・蚤部よりも大なる径を有する大
径部とを備えた受□成形用型をその小径部を前記管の内
側に挿入する如くして装着し、管の端面と受口成形用型
との間に隙間を形成し、該隙間を埋めるようにして管の
端部の外周面から受口成形用型の大蓬部の外周面にかけ
て樹脂と補強材とを含む成形材料を巻回し、硬化後、受
□成形用型を抜去することを勤徴とする受口付管の製造
方法(以下第2発明という)に存する。本発明において
使用する樹脂としては、例えば、不飽和ポリエステル樹
脂、ェポキシ樹脂、ビニルェステル樹脂等があげられる
。However, when the above-mentioned devices are connected and used, when an external force is applied to the vicinity of the socket, the separation between the pipe and the socket is likely to occur, and water, etc. may gradually seep in from the end of the pipe, weakening the pipe wall. However, there was a drawback that stress was concentrated at the tube end and the tube end was easily damaged. The present invention was made for the purpose of solving the conventional drawbacks as described above, and
The gist is 1. A pipe with a socket (hereinafter referred to as a specified invention)
, and a receiver □ for molding, which is provided on the side of the end of the two tubes with a small diameter portion having approximately the same diameter as the inner diameter of the tube and a large diameter portion having a larger diameter than the neck and collar portions. The mold is installed by inserting its small diameter part inside the tube, and a gap is formed between the end surface of the tube and the socket molding die, and the outer periphery of the end of the tube is filled so as to fill the gap. A method of manufacturing a pipe with a socket, in which a molding material containing a resin and a reinforcing material is wound from the surface to the outer circumferential surface of the large part of the socket molding die, and after curing, the receiving mold is removed. The present invention resides in a manufacturing method (hereinafter referred to as the second invention). Examples of the resin used in the present invention include unsaturated polyester resin, epoxy resin, vinylester resin, and the like.
本発明において使用する補強材としては、例えば、ガラ
ス繊維、カーボン繊維、化学繊維、天然繊維等が挙げら
れる。Examples of reinforcing materials used in the present invention include glass fibers, carbon fibers, chemical fibers, and natural fibers.
本発明において使用する成形材料としては「樹脂の補強
材のほかに適宜砂等の充填材を含んでもよい。The molding material used in the present invention may optionally contain a filler such as sand in addition to the resin reinforcing material.
この場合砂等の充填材は主として成形材料層の中心部に
入るようにされる。まず、第2発明を実施例により説明
する。In this case, the filler such as sand is mainly placed in the center of the molding material layer. First, the second invention will be explained with reference to examples.
第1図は本発明に使用する装置の概要を示す正面図であ
る。FIG. 1 is a front view showing an outline of the apparatus used in the present invention.
第2図及び第3図は本発明の製造工程を説明する一部切
欠き正面図である。1‘ま受□成形用型である。FIGS. 2 and 3 are partially cutaway front views illustrating the manufacturing process of the present invention. 1' It is a mold for molding.
受〇部を形成すべき管4の内径とほぼ同じ外径を有する
短筒状の小径部11の一端が端縁に向うにつれて次第に
外周囲が縦摩する傾斜面12とされ、その端縁に内方へ
曲折する突出板13が設けられている。小径部11の他
端に段部14を経て小怪部11よりも大なる外径を有す
る短筒状の大径部15が設けられ、大蓬部15の小後部
11とは逆側の端部が端縁に向うにつれて次第に外周面
が拡径する傾斜面16とされ、その端縁外方に鍔部17
が設けられ、内方に腕18が設けられ、この腕18と前
記突出板13とが回転軸3に着脱自在に連結されている
。回転軸3は駆動部に連結されて回転可能とされている
。小径部11には通孔が穿設され、通孔に雌ねじ111
が設けられ、雌ねじ111にボルト112が螺着されて
いる。2は受口部を形成すべき管4の他端を支持するた
めの受具である。One end of a short cylindrical small diameter portion 11 having an outer diameter that is approximately the same as the inner diameter of the tube 4 that is to form the receiving portion is formed into an inclined surface 12 whose outer periphery gradually rubs vertically as it approaches the edge. A protruding plate 13 is provided that bends inward. A short cylindrical large diameter part 15 having a larger outer diameter than the small part 11 is provided at the other end of the small diameter part 11 via a stepped part 14 , and the end of the large part 15 on the opposite side from the small rear part 11 is provided. The outer circumferential surface is an inclined surface 16 whose diameter gradually increases as it goes toward the edge, and a flange 17 is formed on the outer side of the edge.
is provided, and an arm 18 is provided inwardly, and this arm 18 and the protruding plate 13 are removably connected to the rotating shaft 3. The rotating shaft 3 is connected to a drive section and is rotatable. A through hole is bored in the small diameter portion 11, and a female thread 111 is inserted into the through hole.
is provided, and a bolt 112 is screwed into the female thread 111. Reference numeral 2 denotes a receiver for supporting the other end of the tube 4 that is to form a socket.
受口成形用型1の小怪部11とほぼ同じ外径を有する小
径部21の一端が端縁に向うにつれて次第に外周面が縦
径する傾斜面22とされ、その端緑に内方に曲折する突
出板23が設けられている。4・径部21の他端に段部
24を経て小径部21よりの大なる径を有する第1の大
蓬部25が設けられ、その端部に毅部を蓬て第1の大蓬
部25よりも大なる径を有する第2の大蚤部26が設け
られ、大きな径の管を支持するための受部として備えら
れる。One end of a small diameter portion 21 having approximately the same outer diameter as the small portion 11 of the socket molding mold 1 is formed into an inclined surface 22 whose outer circumferential surface gradually becomes vertically diameter toward the edge, and the end thereof is curved inwardly. A protruding plate 23 is provided. 4. A first large folding part 25 having a larger diameter than the small diameter part 21 is provided at the other end of the diameter part 21 via the stepped part 24, and a rigid part is fitted to the end of the first large folding part 25 to form the first large folding part. A second large flange 26 having a larger diameter than 25 is provided and is provided as a receiving part for supporting a large diameter tube.
大径部26の端部外方へ鍔部27が設けられ、内方へ腕
28が設けられ「腕28と突出板23とが軸に連結され
、軸は架台29に支持され、架台29は床上に設けられ
たレール上を受□成形用型1の方向へ出退可能とされて
いる。小径部21には雌ねじ部211が設けられ、ボル
ト212が螺合されている。第1の大径部25、第2の
大径部26には「それぞれ、管固定用のボルト螺合用雌
ねじ部251,261が設けられている。4はその端部
に受□部を形成すべき管で、不飽和ポリエステル等の樹
脂液とガラス繊維等の補強材を含む帯状の成形材料を巻
回して形成した内外強化層の間に不飽和ポリエステル等
の樹脂液と砂等の充填材を含む成形材料を供給して形成
した中間層が設けられた複合管である。A collar portion 27 is provided outwardly at the end of the large diameter portion 26, and an arm 28 is provided inwardly. It is possible to move in and out in the direction of the receiving mold 1 on a rail provided on the floor.The small diameter part 21 is provided with a female thread part 211, into which a bolt 212 is screwed. The diameter portion 25 and the second large diameter portion 26 are respectively provided with female screw portions 251 and 261 for screwing in bolts for fixing the tube. 4 is a tube in which a receiving portion is to be formed at the end thereof; A molding material containing a resin liquid such as unsaturated polyester and a filler such as sand is placed between the inner and outer reinforcing layers formed by winding a strip-shaped molding material containing a resin liquid such as unsaturated polyester and a reinforcing material such as glass fiber. It is a composite tube provided with an intermediate layer that is supplied and formed.
管4の受□部を形成すべき端部の外周面をサンディング
41しておいて、その管4の両端内に、受具2の小径部
21と受口成形用型1の小径部11を挿入する如くして
管4を支持し、管4の受口部を形成すべき端部とは逆側
の織部を、その端面を受臭2の段部24に当接しておい
て「ボルト212を締めつけて固定し、受〇部を形成す
べき端部をその端面と受〇成形用型1の段部14との間
に隙間を形成するようにして〜ボルト112を締めつけ
て固定する。The outer circumferential surface of the end of the tube 4 where the receiving part is to be formed is sanded 41, and the small diameter part 21 of the receiving tool 2 and the small diameter part 11 of the socket molding mold 1 are placed inside both ends of the pipe 4. The tube 4 is supported as if inserted, and the end surface of the weave on the opposite side of the tube 4 from the end that is to form the socket is in contact with the stepped portion 24 of the odor sensor 2, and the bolt 212 are tightened and fixed, and the bolts 112 are tightened and fixed so that a gap is formed between the end surface of the end where the receiver is to be formed and the stepped portion 14 of the receiver molding mold 1.
しかる後に、樹脂と補強材とを含む最尺体5を、受□部
を形成すべき織部の端面と受□成形用型1の段部14と
の間に形成された隙間を埋めるようにして、管4の端部
のサンディングした外周面から受□成形用型1の大径部
15の外周面にかけて巻回して受□部と形成する。Thereafter, the longest body 5 containing a resin and a reinforcing material is placed to fill the gap formed between the end surface of the weave where the receiving part is to be formed and the stepped part 14 of the receiving mold 1. , it is wound from the sanded outer peripheral surface of the end of the tube 4 to the outer peripheral surface of the large diameter part 15 of the receiving mold 1 to form a receiving part.
尚、受□部の壁の中心に樹脂と充填材とを含む成形材料
を供給して充填材を含む中間層を設けてもよい。硬化後
、ボルト112,212をゆるめて受具2を後退させて
受□成形用型1と受具2との間を開き、受口成形用型1
から受□付管を取り外し製造工程を終了する。次に、特
定発明について、第4図を参照して説明する。Note that an intermediate layer containing a filler may be provided by supplying a molding material containing a resin and a filler to the center of the wall of the receiving portion. After curing, loosen the bolts 112, 212 and move the receiver 2 backward to open the gap between the receiver □ mold 1 and the receiver 2, and then remove the socket mold 1.
The manufacturing process is completed by removing the receiving tube from the tube. Next, the specific invention will be explained with reference to FIG.
叙上の如き方法により、管4の端部の側方に、管4の端
面及び端部の外周面を覆うようにして樹脂と補強材とを
含む最尺体5が巻回されて、端面被覆部51と受口部5
2とが設けられた受□付管が得られる。尚、この受口付
管は叙上の方法に限定されることなくハンドルにより、
樹脂と補強材を含む成形材料を貼りつけるようにして形
成することもできる。また、受口の内周面の形状は適宜
周方向にパッキング装着用の凹簿が形成されたものでも
よい。By the method described above, the longest body 5 containing resin and reinforcing material is wound around the side of the end of the tube 4 so as to cover the end surface of the tube 4 and the outer peripheral surface of the end. Covering part 51 and socket part 5
A tube with a receiver □ is obtained. In addition, this pipe with a socket is not limited to the method described above, but can be used by using the handle.
It can also be formed by pasting a molding material containing a resin and a reinforcing material. Further, the shape of the inner circumferential surface of the socket may be such that a concave groove for attaching packing is appropriately formed in the circumferential direction.
叙上の如く、本発明受□付管は、管の端部に樹脂と補強
材を含む成形材料により前記管の端部の外周面及び端面
が覆われ且つ前記管の端部側方へ受□部が形成されてい
るので、この受□付管を接続して使用する場合、受□部
付近に外力が作用したとき「管の端面に形成された成形
材料がリブ補強の役割をはたして受□部が変形し1こく
〈、また管の端面と端部の外周面を覆うように接合面積
が大きくなるようにされた管と成形材料との間の剥離が
しもこく〈、また、管端面が成形材料で覆われていて管
端面から水がしみ込んで管壁を弱くするおそれがなく、
接続部を破損させることがない。また、本発明受□付管
の製造方法は、小軽部と大径部とを備えた受□成形用型
をその小径部を管の内側に挿入する如くして管の端部に
装着し、管の端面と受□成形用型との間に隙間を形成し
、該隙間を埋めるようにして管の端部の外周面から受□
成形用型の大径部の外周面にかけて樹脂と補強材とを含
む成形材料を巻回するものであるので、叙上の如き特徴
ある受□付管を簡便な手段で確実に製造することができ
る。As described above, in the pipe with a receiver of the present invention, the outer circumferential surface and end face of the end of the pipe are covered with a molding material containing resin and a reinforcing material, and the end of the pipe is received on the side. Since a □ part is formed, when this pipe with a receiving □ is connected and used, when an external force is applied near the receiving □ part, the molding material formed on the end surface of the pipe plays the role of rib reinforcement and the receiving The □ part is deformed and the molding material becomes difficult to peel off, and the joint area is large enough to cover the end face of the pipe and the outer circumferential surface of the end. The end face is covered with molding material, so there is no risk of water seeping in from the end face of the pipe and weakening the pipe wall.
No damage to the connection parts. In addition, the method for manufacturing a pipe with a receiver according to the present invention includes: attaching a receiving mold having a small light part and a large diameter part to the end of the pipe by inserting the small diameter part into the inside of the pipe; A gap is formed between the end surface of the tube and the receiving mold, and the receiving □ is inserted from the outer peripheral surface of the end of the tube to fill the gap.
Since the molding material containing the resin and the reinforcing material is wound around the outer peripheral surface of the large diameter part of the mold, it is possible to reliably manufacture the characteristic pipe with the receiving □ as described above by a simple means. can.
第1図は本発明に使用する装置の概要を示す正面図であ
り、第2図及び第3図は本発明の製造工程を示す一部切
欠き正面図であり、第4図は本発明受口付管の一部切欠
き正面図である。
符号の説明 1…受□成形用型、2・・・受具、4・・
・管、11・・・小軽部、15…大径部。
第1図第4図
第2図
第3図FIG. 1 is a front view showing an outline of the apparatus used in the present invention, FIGS. 2 and 3 are partially cutaway front views showing the manufacturing process of the present invention, and FIG. 4 is a front view showing an outline of the apparatus used in the present invention. FIG. 3 is a partially cutaway front view of the spouted pipe. Explanation of symbols 1... Receiver □ Molding mold, 2... Receiver, 4...
- Pipe, 11...small light part, 15...large diameter part. Figure 1 Figure 4 Figure 2 Figure 3
Claims (1)
面及び端面が覆われ且つ前記管の端部側方へ受口部が形
成されてなる受口付管。 2 管の端部の側方に、該管の内径とほぼ同じ径を有す
る小径部と該小径部よりも大なる径を有する大径部を備
えた受口成形用型をその小径部を前記管の内側に挿入す
る如くして装着し、管の端面と受口成形用型との間に隙
間を形成し、該隙間を埋めるようにして管の端部の外周
面から受口成形用型の大径部の外周面にかけて樹脂と補
強材とを含む成形材料を巻回し、硬化後、受口成形用型
を抜去することを特徴とする受口付管の製造方法。[Scope of Claims] 1. A pipe with a socket, in which the outer peripheral surface and end face of the end of the pipe are covered with a molding material containing a resin and a reinforcing material, and a socket is formed on the side of the end of the pipe. 2 At the side of the end of the tube, a socket forming mold is installed, which is equipped with a small diameter portion having a diameter approximately the same as the inner diameter of the tube and a large diameter portion having a larger diameter than the small diameter portion. It is installed by being inserted into the inside of the tube, and a gap is formed between the end surface of the tube and the mold for socket molding, and the mold for socket molding is inserted from the outer peripheral surface of the end of the tube to fill the gap. A method for manufacturing a pipe with a socket, comprising: wrapping a molding material containing a resin and a reinforcing material around the outer peripheral surface of a large diameter part of the pipe, and removing a mold for molding the socket after curing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP53145795A JPS60590B2 (en) | 1978-11-25 | 1978-11-25 | Pipe with socket and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP53145795A JPS60590B2 (en) | 1978-11-25 | 1978-11-25 | Pipe with socket and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5572976A JPS5572976A (en) | 1980-06-02 |
JPS60590B2 true JPS60590B2 (en) | 1985-01-09 |
Family
ID=15393321
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP53145795A Expired JPS60590B2 (en) | 1978-11-25 | 1978-11-25 | Pipe with socket and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60590B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0056930B1 (en) * | 1980-12-30 | 1984-08-15 | DIAMANT BOART Société Anonyme | Synthetic resin inner tube element for a double tube core barrel, and method of making said tube |
JPS57204124A (en) * | 1981-06-10 | 1982-12-14 | Hitachi Ltd | Forming method for minute pattern |
-
1978
- 1978-11-25 JP JP53145795A patent/JPS60590B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5572976A (en) | 1980-06-02 |
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