JPS591182B2 - Method for manufacturing adhesive foam sheet - Google Patents

Method for manufacturing adhesive foam sheet

Info

Publication number
JPS591182B2
JPS591182B2 JP53126599A JP12659978A JPS591182B2 JP S591182 B2 JPS591182 B2 JP S591182B2 JP 53126599 A JP53126599 A JP 53126599A JP 12659978 A JP12659978 A JP 12659978A JP S591182 B2 JPS591182 B2 JP S591182B2
Authority
JP
Japan
Prior art keywords
foam sheet
adhesive
film
adhesive layer
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP53126599A
Other languages
Japanese (ja)
Other versions
JPS5553536A (en
Inventor
佐門 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP53126599A priority Critical patent/JPS591182B2/en
Publication of JPS5553536A publication Critical patent/JPS5553536A/en
Publication of JPS591182B2 publication Critical patent/JPS591182B2/en
Expired legal-status Critical Current

Links

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】 本発明は賦形された粘着発泡体シートの製造方法に関す
るものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing shaped adhesive foam sheets.

従来ステンレス流し台等の曲面部を有するものを保温又
は緩衝するために、粘着剤層の設けられた合成樹脂発泡
体を屈曲させて粘着すると、経時にともない端部から剥
れてくるので発泡体を曲面部に密着するように成形した
ものを貼着して使用している。
Conventionally, in order to insulate or cushion objects with curved surfaces, such as stainless steel sinks, if a synthetic resin foam with an adhesive layer is bent and adhered, the foam will peel off from the edges over time, so the foam cannot be used. It is used by pasting a molded product that fits tightly onto the curved surface.

上記発泡体の成形方法としては発泡体の片面に粘着斉躍
を設け、該層に非通気性の離型材を吸着し、得られた積
層体を加熱し、発泡体側から真空吸引する成形方法が報
告されている。
The above foam can be molded by providing an adhesive layer on one side of the foam, adsorbing a non-breathable mold release material to the layer, heating the resulting laminate, and vacuuming from the foam side. It has been reported.

発泡体は独立気泡構造を有しているほうが保温性、緩衝
性、吸水性の点から好ましいが上記成形方法では発泡体
が独立気泡を有している際には、即ち非通気性の際には
粘着斉唱の残留溶剤が加熱された際に気化膨張し成形不
良や粘着剤層が剥離する等の欠但を有している。
It is preferable for the foam to have a closed cell structure in terms of heat retention, cushioning properties, and water absorption. However, in the above molding method, when the foam has closed cells, that is, when it is non-breathable, However, when the residual solvent in the adhesive is heated, it evaporates and expands, resulting in poor molding and peeling of the adhesive layer.

本発明の目的は保温性、緩衝性がすぐれ吸水性のない粘
着発泡体成形物を粘着剤層が剥離したわすることなく成
形性よく成形することができる製造方法、を提供するこ
とにある。
An object of the present invention is to provide a manufacturing method that can mold adhesive foam molded articles with excellent heat retention and cushioning properties and no water absorption with good moldability without peeling of the adhesive layer.

即ち本発明の要旨は独立気泡性の熱可塑性樹脂発泡体シ
ートの少くとも一面に、粘着剤層を介して、該粘着剤層
に接する面が離型性を有しかつ穿孔を有する熱可塑性樹
脂フィルムが積層されてなる粘着発泡体シートを加熱す
ると共に、上記フィルム側から吸引して真空成形するこ
とを特徴とする賦形された粘着発泡体ソートの製造方法
に存する。
That is, the gist of the present invention is to provide at least one surface of a closed-cell thermoplastic resin foam sheet, via an adhesive layer, with a thermoplastic resin having releasability and having perforations on the surface in contact with the adhesive layer. The present invention relates to a method for manufacturing a shaped adhesive foam sort, characterized in that an adhesive foam sheet formed by laminating films is heated and vacuum-formed by suctioning from the film side.

本発明で使用される発泡体7−卜は熱可塑性樹脂で製さ
れた発泡体であつて、独立気泡を有するものである。
The foam 7 used in the present invention is a foam made of thermoplastic resin and has closed cells.

上記熱可塑性樹脂としては、たとえばポリエチレン、ポ
リプロピレン、エチレン−酢酸ビニル共重合体、ポリ塩
化ビニル等があげられ、架橋ポリエチレンが好ましい。
又上記発泡体シートの発泡倍率、厚みは特に限定される
ものではないが、発泡倍率は5〜35倍、厚みは2mm
〜10cmであるのが好ましい。本発明で使用される熱
可塑性樹脂フィルムは離型性を有しており、かつ穿孔ケ
有するフィルムである。
Examples of the thermoplastic resin include polyethylene, polypropylene, ethylene-vinyl acetate copolymer, polyvinyl chloride, and the like, with crosslinked polyethylene being preferred.
Further, the foaming ratio and thickness of the foam sheet are not particularly limited, but the foaming ratio is 5 to 35 times, and the thickness is 2 mm.
Preferably it is ~10 cm. The thermoplastic resin film used in the present invention has releasability and has perforations.

上記熱可塑性樹脂フィルムとしては伸縮性を有している
ものが好まし<、たとえばポリエチレン、ポリプロピレ
ン、ポリ塩化ビニル、ポリエスチル等で製されたフイル
ムがあげられ、ポリエチレンフイルムが好適に使用され
る。上記フイルムは離型性を有しているものはそのまま
使用されるが離型性を有していないものは離型処理が施
された後使用される。又穿孔の大きさは特に限定される
ものではないが、その直径が0.1mm以上であるのが
好ましく、より好ましくは0.2〜1.0mmである。
本発明においては上記熱可塑性樹脂発泡体シートに粘着
剤層を介して上記熱可塑性樹脂フイルムをフイルムの離
型性を有する面が粘着剤層に接するように積層して得ら
れた粘着発泡体ソートを加熱すると共に、上記フイルム
側から吸引して真空成形して賦形するものである。
Preferably, the thermoplastic resin film is stretchable, such as films made of polyethylene, polypropylene, polyvinyl chloride, polyester, etc., and polyethylene film is preferably used. If the film has releasability, it is used as is, but if it does not have releasability, it is used after being subjected to a release treatment. Further, the size of the perforation is not particularly limited, but the diameter thereof is preferably 0.1 mm or more, and more preferably 0.2 to 1.0 mm.
In the present invention, the adhesive foam sort is obtained by laminating the thermoplastic resin film on the thermoplastic resin foam sheet with an adhesive layer interposed therebetween such that the surface having mold releasability of the film is in contact with the adhesive layer. The film is heated and vacuum-formed by suction from the film side.

粘着剤層は均一な層であつてもよく、小孔が設けられて
いてもよいが、本発明においてはフイルム側から吸引し
て真空成形するので粘着剤がフイルムに設けられた穿孔
の部分から流出する恐れがあるので、粘着剤層のフイル
ムの穿孔部分に対応する部分は粘着剤が存在しないよう
に粘着剤層に小孔が設けられているのが好ましく、さら
にフイルムの穿孔より粘着剤層の上記′卜孔が若干大き
いのがより好ましい。
The adhesive layer may be a uniform layer or may be provided with small holes, but in the present invention, vacuum forming is performed by suctioning from the film side, so the adhesive does not flow through the perforations provided in the film. Since there is a risk of leakage, it is preferable that small holes be provided in the adhesive layer so that no adhesive is present in the portions of the adhesive layer corresponding to the perforations in the film. It is more preferable that the holes are slightly larger.

又上記粘着発泡体シートの製造方法は公知の任意の方法
が採用されてよく、たとえば発泡体シートに粘着剤を塗
布乾燥した後フイルムを積層する方法が採用される。又
粘着剤層にも小孔が設けられた粘着発泡体ソートは、た
とえば穿孔の施されていないフイルムに粘着剤を塗布乾
燥して穿孔した後、発泡体ソートに積層する方法、発泡
体シートにグラビアコーターで粘着剤を塗布乾燥して小
孔を有する粘着層を設けた後、粘着剤層に設けられた小
孔に応じた穿孔の設けられたフイルムを積層する方法、
穿孔の施されたフイルムにグラビアコーターで粘着剤を
塗布乾燥した後、発泡体シートを積層する方法等により
製造される。本発明の製造方法は土述の通りてあり、熱
可塑性樹脂フイルムには穿孔が施されているのであるか
ら真空成形する際に粘着剤層の残留溶媒は穿孔から飛散
するので粘着剤層やフイルム層が浮上りにより剥離した
りすることなく賦形することができ、被着体に接する側
の成形精度がすぐれた粘着発泡体シートが得られるので
ある。
Further, any known method may be used for producing the above-mentioned adhesive foam sheet, such as a method in which an adhesive is applied to a foam sheet, dried, and then a film is laminated thereon. Adhesive foam sorting, in which small holes are also provided in the adhesive layer, can be applied, for example, by applying an adhesive to a non-perforated film, drying it, perforating it, and then laminating it on a foam sorting. A method of coating and drying an adhesive with a gravure coater to provide an adhesive layer with small holes, and then laminating a film with perforations corresponding to the small holes provided in the adhesive layer,
It is manufactured by applying an adhesive to a perforated film using a gravure coater, drying it, and then laminating a foam sheet. The manufacturing method of the present invention is as described above, and since the thermoplastic resin film is perforated, the residual solvent in the adhesive layer is scattered through the perforations during vacuum forming, so the adhesive layer and film are The adhesive foam sheet can be shaped without the layers peeling off due to floating, and the adhesive foam sheet has excellent molding accuracy on the side that contacts the adherend.

Claims (1)

【特許請求の範囲】 1 独立気泡性の熱可塑性樹脂発泡体シートの少くとも
一面に、粘着剤層を介して、該粘着剤層に接する面ぎ離
型性を有し、かつ穿孔を有する熱可塑性樹脂フィルムが
積層されてなる粘着発泡体シートを加熱すると共に、上
記フィルム側から吸引して真空成形することを特徴とす
る賦形された粘着発泡体シートの製造方法。 2 発泡体シートが架橋ポリエチレン製発泡体シートで
ある特許請求の範囲第1項記載の製造方法。 3 熱可塑性樹脂フィルムがポリエチレンフィルムであ
る特許請求の範囲第1項記載の製造方法。 4 穿孔の直径が0.1mm嵌上である特許請求の範囲
第1項記載の製造方法。
[Scope of Claims] 1. At least one surface of a closed-cell thermoplastic resin foam sheet is provided with a heat-resistant material having mold releasability and perforations in contact with the adhesive layer through an adhesive layer. 1. A method for producing a shaped adhesive foam sheet, which comprises heating an adhesive foam sheet formed by laminating plastic resin films and vacuum forming the sheet by suctioning from the film side. 2. The manufacturing method according to claim 1, wherein the foam sheet is a crosslinked polyethylene foam sheet. 3. The manufacturing method according to claim 1, wherein the thermoplastic resin film is a polyethylene film. 4. The manufacturing method according to claim 1, wherein the diameter of the perforation is 0.1 mm.
JP53126599A 1978-10-13 1978-10-13 Method for manufacturing adhesive foam sheet Expired JPS591182B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP53126599A JPS591182B2 (en) 1978-10-13 1978-10-13 Method for manufacturing adhesive foam sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP53126599A JPS591182B2 (en) 1978-10-13 1978-10-13 Method for manufacturing adhesive foam sheet

Publications (2)

Publication Number Publication Date
JPS5553536A JPS5553536A (en) 1980-04-19
JPS591182B2 true JPS591182B2 (en) 1984-01-10

Family

ID=14939167

Family Applications (1)

Application Number Title Priority Date Filing Date
JP53126599A Expired JPS591182B2 (en) 1978-10-13 1978-10-13 Method for manufacturing adhesive foam sheet

Country Status (1)

Country Link
JP (1) JPS591182B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58188631A (en) * 1982-04-28 1983-11-04 Kiyuubitsuku Eng:Kk Manufacture of molding for heat insulation
EP0626255B1 (en) * 1993-05-28 1998-03-18 Sekisui Kaseihin Kogyo Kabushiki Kaisha Separable foamed thermoplastic resin laminate sheet, process for producing the same, and formings produced therefrom

Also Published As

Publication number Publication date
JPS5553536A (en) 1980-04-19

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