JPS5815217A - Manufacturing mold for resin molded coil - Google Patents
Manufacturing mold for resin molded coilInfo
- Publication number
- JPS5815217A JPS5815217A JP11480981A JP11480981A JPS5815217A JP S5815217 A JPS5815217 A JP S5815217A JP 11480981 A JP11480981 A JP 11480981A JP 11480981 A JP11480981 A JP 11480981A JP S5815217 A JPS5815217 A JP S5815217A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- molded coil
- resin molded
- high molecular
- molecular material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Of Coils (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は中空断面が丸形状、まだは多角状となる樹脂モ
ールドコイルの内寸法を規制する内型構造に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an inner mold structure for regulating the inner dimensions of a resin molded coil whose hollow cross section is round or polygonal.
従来、樹脂モールドコイルを製造する際、金型内に電磁
素コイルを配置し、樹脂を注入硬化させて樹脂モールド
コイルを得°Ｃいるが、この際、外金型としＣは細分化
された分割金型又は勾配をもった金型によシ容易に型は
すしが行なえるのに対し、内金型は金型、■二方に勾配
を付けたり、細分化したりした分割金型が用いられるが
、樹脂硬化１１１ノ樹脂の収縮が内金型に密着する方向
に鋤く、為、内金型取りはずしが困難であり、金型に圧
力等を加えＣ取りはずｅうとするとモールドコイルにク
ランクを発生させやすいとともに犬がかりな離型装置が
必要となりやすい欠点を有し°Ｃいた。Conventionally, when manufacturing resin molded coils, an electromagnetic coil is placed inside the mold, and the resin is injected and hardened to obtain the resin molded coil. While sushi can be easily molded using a split mold or a mold with a slope, a split mold with slopes or subdivisions on two sides is used for the inner mold. However, it is difficult to remove the inner mold because the shrinkage of the cured resin causes it to stick tightly to the inner mold, and if you try to remove C by applying pressure to the mold, the mold coil will crack. It has the disadvantage that it tends to cause the occurrence of heat and requires a mold release device that involves a dog.
本発明はこの様力欠点をなくし、安価で取り扱いが簡単
な内型構造を提供するものである。The present invention eliminates this disadvantage and provides an internal mold structure that is inexpensive and easy to handle.
以下、本発明を図を参照して説明する。Hereinafter, the present invention will be explained with reference to the drawings.
第１図は本発明にかかる内型の分解斜視図で、中央に四
角筒板全容器状型１を配置し、その捷わりに四角筒板全
容器状型１の各四面に内面側を沿せ、モールドコイルの
内寸法を規制す乙外面側を合成した場合に心電な形状と
なる様に加圧りだ高分子材料板２を配置しＣいる（例え
ば、内型形状が元型となる場合は弧面となる様にする）
。四角筒板全容器状型１と高分子材料板２を組み合わせ
て内型とした状態を第２図に示す。なお、上記高分子材
料板２ば、モールド樹脂より熱膨張係数が大キく、その
差が１０×１０〜６０×１０−６／Ｃの範囲にある。熱
膨張係数差が小さすきると従来の金型と同じ様に取りは
ずしにかなりの圧力が必要となり、コイルに損傷を与え
やすくなり、熱膨張係数差が大きすきると内寸法を精度
を高く必要とした場合に誤差を生じやすい。しかるに、
上述の熱膨張係数差の範囲を有する高分子材料板２を用
いると、樹脂を加熱硬化させ、型はずし時、冷却した場
合、モールド樹脂以上に高分子材料板２が収縮し、内寸
法規制面に勾配を付ける事なく型はすしが簡単である。FIG. 1 is an exploded perspective view of the inner mold according to the present invention, in which a square cylindrical plate full-container mold 1 is arranged in the center, and the inner side is placed along each of the four sides of the square cylindrical plate full-container mold 1 instead. To regulate the inner dimensions of the molded coil, pressurized polymer material plates 2 are arranged so that when the outer surface is combined, it will have an electrocardiographic shape (for example, the inner mold shape is the prototype). (If so, make it an arc surface)
. FIG. 2 shows a state in which the square cylindrical full-container mold 1 and the polymeric material plate 2 are combined to form an inner mold. The polymer material plate 2 has a larger coefficient of thermal expansion than the mold resin, and the difference is in the range of 10 x 10 to 60 x 10-6/C. If the difference in coefficient of thermal expansion is too small, a large amount of pressure will be required to remove the mold, just like with conventional molds, which will easily damage the coil, while if the difference in coefficient of thermal expansion is too large, the internal dimensions will need to be highly accurate. Errors are likely to occur in some cases. However,
When using a polymeric material plate 2 having the above-described range of thermal expansion coefficient difference, when the resin is heated and hardened and cooled when removed from the mold, the polymeric material plate 2 will shrink more than the mold resin, and the inner dimension regulating surface will shrink. The mold makes it easy to make sushi without adding any slope.
そして、四角筒板全容器状型１との合わせ面に勾配を付
けると型はすしの効果は一段と太きい。If the mating surface of the rectangular cylindrical plate and the full container-shaped mold 1 is sloped, the effect of the sushi mold will be even greater.
モールド樹脂の熱膨張係数にも影響されるが、型祠とし
て使用できる高／、ｒ子材料板２は、ポリテトラノルオ
ルエチレン（ＰＴＦＥ）、ポリメチルペンテン（ＴＰＸ
）、ポリサルホン（ｐｓ）、ポリフェニレンサルファイ
ド（ｐｐｓ）、ポリエーテルサルホン（ＰＥＳ）、ポリ
カーボネイト（ｐｃ）、ポリブチレンテレフタレート（
ＰＢＴ）、ポリフｔニレンオキサイド（ｐｐｏ）、ポリ
プロピレン（ｐｐ）、ナイロン（す（ロン６、す（ロン
６６、キャスティングナイロン）（ＰＡ）。Although it is affected by the coefficient of thermal expansion of the mold resin, the high/ratio material plate 2 that can be used as a mold is made of polytetranoroleethylene (PTFE), polymethylpentene (TPX), etc.
), polysulfone (ps), polyphenylene sulfide (pps), polyethersulfone (PES), polycarbonate (pc), polybutylene terephthalate (
PBT), polyphenylene oxide (PPO), polypropylene (PP), nylon (S(Ron 6, S(Ron 66), casting nylon) (PA).
フェノール樹脂、エポキシ樹脂、不飽和ポリエステル、
及び上記材料に無機物を含有した成形品等が上げられる
。ＰＴＦＥ 、ＴＰＸ 、ＰＡ ＃ ＰＰ雪はモールド
樹脂との離型作用を有するが、他の（」料はシリコーン
、テフロン糸の離型処理を廁す°１１により型材として
使用できる。Phenolic resin, epoxy resin, unsaturated polyester,
and molded products containing inorganic substances in the above materials. PTFE, TPX, PA # PP snow has a mold release effect with the mold resin, but other materials can be used as mold materials due to the release process of silicone and Teflon thread.
この様に本発明は、従来に比較し、内寸法を規制する面
に勾配を必要とせずモールドコイルに損傷を与えること
なく取扱いが簡単な利点を有し、ている。As described above, the present invention has the advantage that the molded coil can be easily handled without damaging the molded coil because it does not require a slope on the surface regulating the internal dimensions.
第１図は本発明にかかる内型の分解ネＩ祝Ｉツ１、第２
図は同内型９絹立て斜視図である。
１・・・・・−四角筒板全容器状型、２・・・・・・高
分子材料板。
代理人の氏名 弁理士 中 屋 敏 男 ばか１名第１
図
第２図Figure 1 shows disassembly of the inner mold according to the present invention.
The figure is a perspective view of the inner mold 9 silk holder. 1...--Square cylindrical plate all container-shaped, 2... Polymer material plate. Name of agent: Patent attorney Toshio Nakaya Baka 1 No. 1
Figure 2
Claims (1)
内寸法を規制する内型と、前記樹脂モールドコイルの外
寸法を規制する外型とよりなる樹脂モールドコイル用製
造型におい“ｃ１前記内型は中央に配置される四角筒板
全容器状型と、この四角筒板全容器状型の周囲に沿せて
配置され、外面を樹脂モールドコイルの内径面の形状に
対応させてなる樹脂モールドコイルよ！７熱膨張係数が
大きく、その差が１０Ｘ１０ 〜５０Ｘ１０ ／’Ｃ，
（７）範囲にある高分子材料板とにより構成してなる樹
脂モールドコイル用製造型。In a manufacturing mold for a resin molded coil, which is comprised of an inner mold that regulates the inner dimensions of a resin molded coil whose hollow cross section is round or polygonal, and an outer mold that regulates the outer dimensions of the resin molded coil, "c1" is the inner mold. is a resin molded coil that is arranged along the periphery of the rectangular cylindrical plate full container type placed in the center and whose outer surface corresponds to the shape of the inner diameter surface of the resin molded coil. Yo!7 The coefficient of thermal expansion is large, the difference is 10X10 ~ 50X10/'C,
(7) A manufacturing mold for resin molded coils comprising a polymer material plate within the range.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11480981A JPS5815217A (en) | 1981-07-21 | 1981-07-21 | Manufacturing mold for resin molded coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11480981A JPS5815217A (en) | 1981-07-21 | 1981-07-21 | Manufacturing mold for resin molded coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5815217A true JPS5815217A (en) | 1983-01-28 |
Family
ID=14647221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11480981A Pending JPS5815217A (en) | 1981-07-21 | 1981-07-21 | Manufacturing mold for resin molded coil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5815217A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02209713A (en) * | 1988-10-25 | 1990-08-21 | Toshiba Corp | Method of dismantling resin-molded apparatus |
| JP2011199116A (en) * | 2010-03-23 | 2011-10-06 | Panasonic Corp | Manufacturing method of bonded magnet |
| CN102360912A (en) * | 2011-07-20 | 2012-02-22 | 浙江升华强磁材料有限公司 | Neodymium-iron-boron large circular ring processing mandrel and method for processing neodymium-iron-boron large circular ring by using mandrel |
| CN102682989A (en) * | 2011-07-20 | 2012-09-19 | 浙江升华强磁材料有限公司 | Method for machining neodymium iron boron large circular ring |
| CN110021480A (en) * | 2019-04-28 | 2019-07-16 | 东南大学 | A kind of Wireless charging coil wire winding tool and its application method with high-freedom degree parameter regulation function |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS508168A (en) * | 1973-04-13 | 1975-01-28 | ||
| JPS5534457A (en) * | 1978-08-31 | 1980-03-11 | Mitsubishi Electric Corp | Wound core of transformer coil |
-
1981
- 1981-07-21 JP JP11480981A patent/JPS5815217A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS508168A (en) * | 1973-04-13 | 1975-01-28 | ||
| JPS5534457A (en) * | 1978-08-31 | 1980-03-11 | Mitsubishi Electric Corp | Wound core of transformer coil |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02209713A (en) * | 1988-10-25 | 1990-08-21 | Toshiba Corp | Method of dismantling resin-molded apparatus |
| JP2011199116A (en) * | 2010-03-23 | 2011-10-06 | Panasonic Corp | Manufacturing method of bonded magnet |
| CN102360912A (en) * | 2011-07-20 | 2012-02-22 | 浙江升华强磁材料有限公司 | Neodymium-iron-boron large circular ring processing mandrel and method for processing neodymium-iron-boron large circular ring by using mandrel |
| CN102682989A (en) * | 2011-07-20 | 2012-09-19 | 浙江升华强磁材料有限公司 | Method for machining neodymium iron boron large circular ring |
| CN110021480A (en) * | 2019-04-28 | 2019-07-16 | 东南大学 | A kind of Wireless charging coil wire winding tool and its application method with high-freedom degree parameter regulation function |
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