JPH035973B2 - - Google Patents

Info

Publication number
JPH035973B2
JPH035973B2 JP57133752A JP13375282A JPH035973B2 JP H035973 B2 JPH035973 B2 JP H035973B2 JP 57133752 A JP57133752 A JP 57133752A JP 13375282 A JP13375282 A JP 13375282A JP H035973 B2 JPH035973 B2 JP H035973B2
Authority
JP
Japan
Prior art keywords
support
stock solution
breathable
sheet
polymer sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57133752A
Other languages
Japanese (ja)
Other versions
JPS5924639A (en
Inventor
Yoshitomo Myazaki
Takeshi Ooko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Petrochemical Industries Ltd
Original Assignee
Mitsui Petrochemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Petrochemical Industries Ltd filed Critical Mitsui Petrochemical Industries Ltd
Priority to JP57133752A priority Critical patent/JPS5924639A/en
Publication of JPS5924639A publication Critical patent/JPS5924639A/en
Publication of JPH035973B2 publication Critical patent/JPH035973B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/321Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements the preformed part being a lining, e.g. a film or a support lining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2061/00Use of condensation polymers of aldehydes or ketones or derivatives thereof, as moulding material
    • B29K2061/04Phenoplasts

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 本発明はフエノール樹脂発泡体の連続成形方法
に関し、発泡体に不均一なボイドが生じる虞のな
いフエノール樹脂発泡体の連続成形方法に関す
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a continuous molding method for a phenolic resin foam, and more particularly, to a continuous molding method for a phenolic resin foam without the risk of producing non-uniform voids in the foam.

従来、フエノール樹脂発泡体の製造に当つて
は、金型や注型装置に原液を注入するとき原液に
まき込まれる空気及び発泡時に発生するガスが局
部的に集合して、大きなボイドとして発泡体中に
残つていた。このような不均一なボイドを有する
フエノール樹脂発泡体は、機械的強度が低下した
り、熱がかかつたとき成形品が膨張したりする問
題がある。本発明は均一な発泡層を有するフエノ
ール樹脂発泡体を提供することを目的とし、その
要旨は通気性のシートを重着してなる液不漏性で
通気性のある多孔質の高分子重合体シートからな
る支持体a上に、レゾール型フエノール樹脂と発
泡剤及び酸性硬化剤とからなる発泡性樹脂の原液
を流延すると共に、支持体aと同一構成の支持体
bを支持体aと平行に供給して、発泡性樹脂の原
液の上に高分子重合体シートが接するように重着
し、更に前記通気性シートが付型装着と接するよ
うに支持体a,b及び発泡性樹脂の原液を付型装
置内を横切つて連続移動させて該付型装置内で発
泡硬化を行い、発泡ガス及び水蒸気を支持体a,
bの高分子重合体シートの孔を通過させた後、通
気性のシートの中を通して外部に排出し、その後
支持体a及びbを構成する通気性のシートを分離
することを特徴とするフエノール樹脂発泡体の連
続成形方法である。
Conventionally, in the production of phenolic resin foam, when the stock solution is injected into a mold or casting device, the air that is mixed into the stock solution and the gas generated during foaming collect locally, forming large voids in the foam. It remained inside. A phenolic resin foam having such non-uniform voids has problems such as a decrease in mechanical strength and expansion of the molded product when heated. The purpose of the present invention is to provide a phenolic resin foam having a uniform foam layer, and the gist thereof is to provide a liquid-tight and breathable porous polymer layered with a breathable sheet. A stock solution of a foamable resin consisting of a resol-type phenolic resin, a blowing agent, and an acidic curing agent is cast onto a support a made of a sheet, and a support b having the same structure as the support a is placed parallel to the support a. The polymer sheet is layered on top of the foamable resin stock solution so that it is in contact with the foaming resin stock solution, and the supports a and b and the foamable resin stock solution are placed on top of the foamable resin stock solution so that the breathable sheet is in contact with the mold attachment. is continuously moved across the molding device to carry out foaming and curing in the molding device, and the foaming gas and water vapor are transferred to the supports a,
A phenolic resin characterized by passing through the holes in the polymer sheet of b, passing through the breathable sheet and discharging to the outside, and then separating the breathable sheets constituting supports a and b. This is a continuous foam molding method.

以下図面を参照にしながら本発明を詳細に説明
する。
The present invention will be described in detail below with reference to the drawings.

支持体aは通気性のシート2を重着してなる液
不漏性で通気性のある多孔質の高分子重合体シー
ト1からなる。シート2は発泡硬化時に発生する
ガスや水蒸気を通過させるものであれば良く、具
体的には合成繊維や天然繊維からなる織布や不織
布あるいは編布、更には厚紙等が例示できる。高
分子重合体シート1は発泡体成形品の摩損防止や
取扱い性向上あるいは離型性向上のために用いら
れるもので、液不漏性で通気性のある多孔質の高
分子重合体シートであり、たとえば、ポリエチレ
ン、ポリプロピレン等のポリオレフイン、ポリエ
ステル、ポリアミド、ポリ沸化物等よりなるシー
ト又はフイルム状のものであつて多孔質のものが
挙げられる。シートやフイルムに設けられる孔の
大きさ及び数は、前述のように液不漏性であつ
て、かつ通気性が付与される範囲の大きさ及び数
であれば良く、例えば直径が100μ以下で1cm2
り1個乃至複数個設けられていれば、このような
性質を付与することができる。またこれらのシー
ト又はフイルムには、レゾール型フエノール樹脂
発泡体生成時に発生する水蒸気の通気を良くする
ため親水処理を施しておくのが望ましい。
The support a is composed of a liquid-tight and air permeable porous polymer sheet 1 overlaid with an air permeable sheet 2. The sheet 2 may be any material as long as it allows gas and water vapor generated during foaming and curing to pass therethrough, and specific examples thereof include woven fabrics, nonwoven fabrics, or knitted fabrics made of synthetic fibers or natural fibers, and even cardboard. The polymer sheet 1 is used to prevent wear and tear of foam molded products, improve handling properties, and improve mold release properties, and is a leak-proof and breathable porous polymer sheet. Examples include porous sheets or films made of polyolefins such as polyethylene and polypropylene, polyesters, polyamides, polyfluorides, and the like. The size and number of holes provided in the sheet or film may be within the range that provides liquid-tightness and breathability as described above, for example, holes with a diameter of 100μ or less. Such properties can be imparted by providing one to more than one per cm 2 . Furthermore, it is desirable that these sheets or films be subjected to hydrophilic treatment in order to improve ventilation of water vapor generated during production of the resol type phenolic resin foam.

支持体aが構成されると、レゾール型フエノー
ル樹脂と発泡剤及び酸性硬化剤とからなる発泡性
樹脂の原液3を混合撹拌器5で均一に混合したの
ち、該支持体上に供給し流延する。この時用いる
発泡剤としては炭酸アルカリ金属塩、炭酸アルカ
リ土類金属塩、低級パラフイン、アルコール、エ
ーテル、塩化フツ化炭化水素等通常フエノール樹
脂発泡体で用いることのできる発泡剤が利用でき
る。また酸性硬化剤としては、塩酸、硫酸、リン
酸、ピロリン酸、ポリリン酸等の無機酸、ベンゼ
ンスルフオン酸、トルエンスルフオン酸、メタク
レゾールスルフオン酸、レゾルシノールスルフオ
ン酸、ブチルスルフオン酸、プロピルスルフオン
酸等の有機酸あるいはこれらの混合酸を用いるこ
とができる。これら発泡剤及び酸性硬化剤の使用
量は種類によつても異なるが、レゾール型フエノ
ール樹脂100重量部に対し発泡剤は概ね3乃至30
重量部、酸性硬化剤は概ね3乃至30重量部であ
る。レゾール型フエノール樹脂とこの発泡剤及び
酸性硬化剤は前述のように混合撹拌器5で混練さ
れて均一に分散させるが、混合撹拌器5に供給す
る前にそれらを2種類以上予備混合しておいても
よい。また発泡性樹脂の原液3には必要に応じて
難燃剤、充填剤、整泡剤等を混合してもよいが、
これらも混合撹拌器5に直接供給してもよいし予
備混合して供給してもよい。
Once the support a is constructed, a foamable resin stock solution 3 consisting of a resol type phenolic resin, a blowing agent, and an acidic curing agent is uniformly mixed with a mixer 5, and then supplied onto the support and cast. do. As the blowing agent used at this time, there can be used blowing agents that can be used in ordinary phenolic resin foams, such as alkali metal carbonates, alkaline earth metal carbonates, lower paraffins, alcohols, ethers, and chlorofluorinated hydrocarbons. Examples of acidic curing agents include inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, pyrophosphoric acid, and polyphosphoric acid, benzenesulfonic acid, toluenesulfonic acid, metacresolsulfonic acid, resorcinolsulfonic acid, butylsulfonic acid, Organic acids such as propylsulfonic acid or mixed acids thereof can be used. The amount of blowing agent and acid curing agent used varies depending on the type, but the amount of blowing agent used is generally 3 to 30 parts by weight per 100 parts by weight of resol type phenolic resin.
The amount of the acidic curing agent is approximately 3 to 30 parts by weight. The resol type phenolic resin, its blowing agent, and the acidic curing agent are kneaded and uniformly dispersed in the mixing agitator 5 as described above, but two or more of them must be premixed before being supplied to the mixing agitator 5. You can stay there. In addition, flame retardants, fillers, foam stabilizers, etc. may be mixed into the foamable resin stock solution 3 as necessary.
These may also be supplied directly to the mixing agitator 5, or may be premixed and supplied.

発泡性樹脂の原液3を支持体a上に流延する
と、次に支持体aと同じように通気性のシート2
を重着してなる液不漏性で通気性の高分子重合体
シート1からなる支持体bを支持体aと平行に供
給して、支持体a上に流延された発泡性樹脂の原
液3の上に高分子重合体シート1が接するように
重着する。
When the stock solution 3 of the foamable resin is cast onto the support a, a breathable sheet 2 is then cast in the same manner as the support a.
A foamable resin stock solution is cast onto the support a by supplying the support b made of a leak-proof and breathable polymer sheet 1 in parallel with the support a. The polymer sheet 1 is superimposed on the substrate 3 so as to be in contact with the polymer sheet 1.

支持体a及び支持体b及び支持体a上に流延さ
れた発泡性樹脂の原液3は、外側に位置するシー
ト2が付型装置6と接するように、連続的に付型
装置6内を横切るように移動させ、該付型装置内
で発泡及び硬化反応を行わしめ成形する。この付
型装置内での発泡及び硬化反応は、レゾール型フ
エノール樹脂と酸性硬化剤が硬化反応を起こし、
その際発生する反応熱により発泡剤が揮発して発
泡を行うことよりなる。発泡及び硬化反応の進ん
でいるレゾール型フエノール樹脂は支持体a,b
により規制されると共に支持体a,bを構成する
高分子重合体シート1に密着してスキン層を形成
する。また発泡ガスあるいは水蒸気は、第2図に
示すように高分子重合体シート1を通過し、通気
性のシート2の中を伝わつて外部へ放出される。
通気性のシート2がない場合は、大量にガスまた
は水蒸気が発生すると、高分子重合体シート1を
通過したガスや水蒸気が付型装置6との間に滞留
しやすいが、通気性のシート2を重着することに
より、高分子重合体シート1を通過したガスや水
蒸気は通気性のシート2の中を通つて外部に排出
される。このため大量にガスや水蒸気が発生する
場合でも、ガスや水蒸気の滞溜による不均一なボ
イドは発生せずに均一な発泡層が得られる。
The foamable resin stock solution 3 cast onto the supports a and b and the support a is continuously passed through the molding device 6 so that the sheet 2 located on the outside is in contact with the molding device 6. The material is moved horizontally, and foaming and curing reactions are performed in the molding device to form the product. The foaming and curing reaction within this molding device involves a curing reaction between the resol type phenolic resin and the acidic curing agent.
The reaction heat generated at this time causes the foaming agent to volatilize, resulting in foaming. The resol type phenolic resin in which foaming and curing reactions are progressing is supported by supports a and b.
A skin layer is formed in close contact with the polymer sheet 1 constituting the supports a and b. Further, the foaming gas or water vapor passes through the polymer sheet 1 as shown in FIG. 2, travels through the breathable sheet 2, and is emitted to the outside.
If there is no breathable sheet 2, if a large amount of gas or water vapor is generated, the gas or water vapor that has passed through the polymer sheet 1 will tend to stay between it and the imprinting device 6. By overlaying the polymer sheet 1, gas and water vapor that have passed through the polymer sheet 1 are discharged to the outside through the breathable sheet 2. Therefore, even when a large amount of gas or water vapor is generated, a uniform foamed layer can be obtained without generating uneven voids due to accumulation of gas or water vapor.

発泡硬化の終了したフエノール樹脂発泡体4
は、付型装置を通過し、次いで通気性のシート2
を該発泡体より分離する。その後高分子重合体シ
ート1の場合は必要に応じて発泡体より分離す
る。また本発明においては、支持体は一過性に使
用してもよいしエンドレスベルト状にして繰り返
して使用してもよい。
Phenolic resin foam 4 that has been foamed and cured
passes through a forming device and then the breathable sheet 2
is separated from the foam. Thereafter, in the case of the polymer sheet 1, it is separated from the foam as required. Further, in the present invention, the support may be used temporarily or may be used repeatedly in the form of an endless belt.

本発明の製造方法によつて得られるフエノール
樹脂発泡体の成形品は、均一な発泡層を有し不均
一なボイドを有しないため、機械的強度の良好な
ものが得られるという特徴をもつ。
The molded product of the phenolic resin foam obtained by the production method of the present invention has a uniform foam layer and no non-uniform voids, and is therefore characterized in that it has good mechanical strength.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の製造方法を示す図、第2図は
付型装置内での発泡層のガスの流れを示す図であ
る。 1…高分子重合体シート、2…高分子重合体シー
ト、3…原液、4…発泡体、5…混合撹拌器、6
…付型装置。
FIG. 1 is a diagram showing the manufacturing method of the present invention, and FIG. 2 is a diagram showing the flow of gas in the foam layer within the molding device. DESCRIPTION OF SYMBOLS 1... High molecular polymer sheet, 2... High molecular polymer sheet, 3... Stock solution, 4... Foam, 5... Mixing stirrer, 6
...Molding device.

Claims (1)

【特許請求の範囲】[Claims] 1 通気性のシートを重着してなる液不漏性で通
気性のある多孔質の高分子重合体シートからなる
支持体a上に、レゾール型フエノール樹脂と発泡
剤及び酸性硬化剤とからなる発泡性樹脂の原液を
流延すると共に、支持体aと同一構成の支持体b
を支持体aと平行に供給して、発泡性樹脂の原液
の上に高分子重合体シートが接するように重着
し、更に前記通気性シートが付型装着と接するよ
うに支持体a,b及び発泡性樹脂の原液を付型装
置内を横切つて連続移動させて該付型装置内で発
泡硬化を行い、発泡ガス及び水蒸気を支持体a,
bの高分子重合体シートの孔を通過させた後、通
気性のシートの中を通して外部に排出し、その後
支持体a及びbを構成する通気性のシートを分離
することを特徴とするフエノール樹脂発泡体の連
続成形方法。
1. A support consisting of a resol-type phenolic resin, a blowing agent, and an acidic curing agent is placed on a support a made of a liquid-tight and breathable porous polymer sheet formed by layering a breathable sheet. While casting a stock solution of foamable resin, a support b having the same structure as support a is cast.
is supplied in parallel to support a, and the polymer sheet is superimposed on the foamable resin stock solution so that it is in contact with the foaming resin stock solution, and supports a and b are supplied so that the breathable sheet is in contact with the mold attachment. The stock solution of the foamable resin is continuously moved across the molding device to carry out foaming and curing in the molding device, and the foaming gas and water vapor are transferred to the support a,
A phenolic resin characterized by passing through the holes in the polymer sheet of b, passing through the breathable sheet and discharging to the outside, and then separating the breathable sheets constituting supports a and b. Continuous molding method for foam.
JP57133752A 1982-08-02 1982-08-02 Continuous molding of phenolic resin foam Granted JPS5924639A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57133752A JPS5924639A (en) 1982-08-02 1982-08-02 Continuous molding of phenolic resin foam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57133752A JPS5924639A (en) 1982-08-02 1982-08-02 Continuous molding of phenolic resin foam

Publications (2)

Publication Number Publication Date
JPS5924639A JPS5924639A (en) 1984-02-08
JPH035973B2 true JPH035973B2 (en) 1991-01-28

Family

ID=15112105

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57133752A Granted JPS5924639A (en) 1982-08-02 1982-08-02 Continuous molding of phenolic resin foam

Country Status (1)

Country Link
JP (1) JPS5924639A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010126024A1 (en) 2009-04-28 2010-11-04 旭化成建材株式会社 Device for forming thermosetting resin foam plate and method of manufacturing thermosetting resin foam plate

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56133149A (en) * 1979-11-12 1981-10-19 Rhone Poulenc Ind Continuous manufacture of phenol resin foam board

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56133149A (en) * 1979-11-12 1981-10-19 Rhone Poulenc Ind Continuous manufacture of phenol resin foam board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010126024A1 (en) 2009-04-28 2010-11-04 旭化成建材株式会社 Device for forming thermosetting resin foam plate and method of manufacturing thermosetting resin foam plate
US8877106B2 (en) 2009-04-28 2014-11-04 Asahi Kasei Construction Materials Corporation Device for forming thermosetting resin foam plate and method of manufacturing thermosetting resin foam plate

Also Published As

Publication number Publication date
JPS5924639A (en) 1984-02-08

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