JPH03148422A - Filling packaging device for paper container - Google Patents
Filling packaging device for paper containerInfo
- Publication number
- JPH03148422A JPH03148422A JP28368689A JP28368689A JPH03148422A JP H03148422 A JPH03148422 A JP H03148422A JP 28368689 A JP28368689 A JP 28368689A JP 28368689 A JP28368689 A JP 28368689A JP H03148422 A JPH03148422 A JP H03148422A
- Authority
- JP
- Japan
- Prior art keywords
- container
- paper
- sterilizer
- filling
- sterile chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000011049 filling Methods 0.000 title claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 15
- 239000000645 desinfectant Substances 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 7
- 230000001954 sterilising effect Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000012611 container material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000012371 Aseptic Filling Methods 0.000 description 2
- 238000009455 aseptic packaging Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000036512 infertility Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000003206 sterilizing agent Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013569 fruit product Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000020124 milk-based beverage Nutrition 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
Landscapes
- Supplying Of Containers To The Packaging Station (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
【発明の詳細な説明】
〈産果上の利用分野〉
本発明は、牛乳、ジェース、酒等の液体を紙製容器に充
填、包装する紙製容器の充填包装装置に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION <Field of Application for Fruit Products> The present invention relates to a paper container filling and packaging device for filling and packaging liquids such as milk, juice, and alcoholic beverages into paper containers.
〈従来の技術〉
液体用容器として、現在紙製容器が多く利用されるよう
になってきている。この紙製容器を用いることにより、
素材からの組立て、組立てた容器への充填包装を一貫し
て行うことにより、生産コストが低減できる長所を有す
る。<Prior Art> Currently, paper containers are increasingly being used as containers for liquids. By using this paper container,
It has the advantage of reducing production costs by consistently performing assembly from raw materials and filling and packaging the assembled containers.
また、使用1の廃棄も簡単な利点を有するものであった
。Moreover, the disposal of the used one also had the advantage of being simple.
このような紙製容器に充填する液体を長期間保存可能と
するため無菌充填包装を行うのが一般的であった。この
無菌充填包装を行うため、例えば特開昭61−2447
02号公報に示されるように、カートン素材を筒状とし
、無菌チャンバー内へ搬送し、無菌チャンバー内で容器
底部の組立、殺菌剤による容器の殺菌、乾燥、液体の充
填、頂部のくせ折り、頂部の折畳み、容器の密封を行っ
ていた。In order to preserve the liquid filled in such paper containers for a long period of time, it has been common practice to perform aseptic filling and packaging. In order to carry out this aseptic filling and packaging, for example,
As shown in Publication No. 02, a carton material is made into a cylinder, transported into a sterile chamber, and in the sterile chamber, the bottom of the container is assembled, the container is sterilized with a sterilizing agent, dried, filled with liquid, the top is folded, The top was folded and the container was sealed.
〈発明が解決しようとするarm>
前記公開公報に示されるように容器の底部の組立て以後
の工程を無菌チャンバー内で行うことにより、外部から
の影響はなくなるが、無菌チャンバー内で低部の組立て
、頂部のくせ折りを行うため、どうしても紙粉が発生し
、紙粉により無菌チャンバー内が汚染されてしまう。<Arm to be Solved by the Invention> As shown in the above-mentioned publication, by performing the steps after assembling the bottom of the container in a sterile chamber, external influences are eliminated; Since the top part is folded in a curved manner, paper dust is inevitably generated, and the inside of the sterile chamber is contaminated by the paper dust.
また、この発生した紙粉が、無菌チャンバー内にある装
置に付着したり、容器内へ混入してしまう恐れがあった
。Furthermore, there is a possibility that the generated paper powder may adhere to devices in the sterile chamber or enter the container.
さらに、容器の底部組立て装置が無菌チャンバー内にあ
るため、無菌チャンバーが大型化し、チャンバー内の雰
囲気を一定に保つのが難しいという問題があった。Furthermore, since the container bottom assembly device is located inside the sterile chamber, there is a problem in that the sterile chamber becomes large and it is difficult to maintain a constant atmosphere within the chamber.
さらに、容器の外部を殺菌する殺菌剤噴霧装置も無菌チ
ャンバー内にあるが、無菌チャンバー内で容器の外部を
確実に殺菌するためには、かなり複雑な殺菌剤噴霧装置
を用いなければならなかった。Furthermore, a disinfectant spraying device for sterilizing the outside of the container is also located inside the sterile chamber, but in order to reliably sterilize the outside of the container inside the sterile chamber, a fairly complex disinfectant spraying device had to be used. .
そこで、本発明は、無菌チャンバーをできるたは小型化
し、しかも紙粉の影響をできるだけ少なくし、さらに容
器外部がより確実に殺菌された紙 製容器へ充填、包装
する充填包装装置を優供することを目的とするものであ
る。SUMMARY OF THE INVENTION Therefore, the present invention aims to provide a filling and packaging device which can reduce the size of a sterile chamber, reduce the influence of paper dust as much as possible, and fill and package paper containers in which the outside of the container is more reliably sterilized. The purpose is to
〈課題を解決するための手段〉
本発明は、折り畳まれた容器素材を筒状としてマンドレ
ルにより底部を組立てる底部形成部、底部を形成し、開
口状態の容器紀空気を吹き付け、吸引により紙粉除去を
行う紙粉除去部、および頂部に折りくせを付ける一次く
せ折り装置を有する成形部と、外成形部の下方に位置し
、成形部から搬送された開口状態の容器の内部を殺菌す
る殺菌剤噴霧装置、乾燥装置、充填ノズル、二次くせ折
り装置、開口部加熱装置、およびシール装置を内在し、
内部を外部より陽圧状態に保った無菌チャンバー、前記
成形部から無菌チャンバーへ容器を移送する移送装置か
ら成り一該移送装置に容器の外部を殺菌する殺菌剤噴霧
装置を装備したことを特徴とする紙製容器の充填包装装
置を旋供する。<Means for Solving the Problems> The present invention provides a bottom forming section for assembling the bottom using a mandrel using a folded container material in a cylindrical shape. a forming section that has a paper dust removal section that performs this process, and a primary folding device that creases the top, and a sterilizer that is located below the outer forming section and sterilizes the inside of the open container that is transported from the forming section. Contains a spraying device, a drying device, a filling nozzle, a secondary folding device, an opening heating device, and a sealing device,
It consists of a sterile chamber whose inside is kept under a positive pressure state from the outside, and a transfer device that transfers the container from the molding section to the sterile chamber, and the transfer device is equipped with a sterilizer spraying device that sterilizes the outside of the container. We provide filling and packaging equipment for paper containers.
〈作用〉
成形部において、量も紙粉の発生し易い底部の組立て、
頂部の一次くせ折りを行い、しかも紙粉除去を行った後
、無菌チャンバー内に移送するのて無菌チャンバー内で
は、紙粉の影響が少なくなる。<Function> In the molding section, assembly of the bottom part where paper dust is likely to occur,
After the top is first curled and the paper dust is removed, it is transferred to a sterile chamber, so that the influence of paper dust is reduced in the sterile chamber.
また、容器の底部の組立てを無菌チャンバ一部以外の箇
所て行うことが可能となったので、チャンバーを小さく
することができ、チャンバー内を無菌状態に保つのが容
易とな、た。Furthermore, since it became possible to assemble the bottom of the container at a location other than a part of the sterile chamber, the chamber could be made smaller and it was easier to maintain the inside of the chamber in a sterile state.
さ−らに、成形部と無菌チャンバ一部とが分離した搬送
機構なので、成形部で異常が発生しても、無菌チャンバ
一部の無菌性に影響を与えない。Furthermore, since the molding section and a portion of the sterile chamber are separated from each other in the transport mechanism, even if an abnormality occurs in the molding section, the sterility of the portion of the sterile chamber will not be affected.
さらに、容器の外部を殺菌する殺菌剤噴霧装置を移送装
置に装備することにより、殺菌剤噴霧装置を画業化する
ことができ、なおかつ、より確実−に殺菌することがで
きる。Furthermore, by equipping the transfer device with a disinfectant spraying device that sterilizes the outside of the container, the disinfectant spraying device can be commercialized and sterilization can be performed more reliably.
〈実施例〉 以下図面の基づいて本発明の実施例について説明する。<Example> Embodiments of the present invention will be described below based on the drawings.
第1図は、本発明の紙製容器の充填包装装置の一例を示
す概略断面説明図で、筒状の紙製容器素材を供給する供
給袋WlO、供給された素材の底部を形成する放射状に
マンドレルを配置した底部形成装置(図示せず)、底部
形成装置から取り出された上部が開口した容器を搬送す
る搬送装置、該搬送装置中を、搬送中に容器に付着した
紙粉を除去する紙粉除去装置11に、および頂部を罫線
に沿って折り込む一次くせ折り装N12を有する 成
形部Aと該成形部Aの搬送りt置と別搬送装置を備えた
無菌チャンバーBと前記成形部A1!:無菌チヤンバー
B間″に設けた移送装置1Cと容器外−殺菌噴霧剤噴霧
装置19からなる紙製容器の充填包装装置である。FIG. 1 is a schematic cross-sectional explanatory diagram showing an example of the paper container filling and packaging apparatus of the present invention, in which a supply bag WlO for supplying a cylindrical paper container material, a radial line forming the bottom of the supplied material; A bottom forming device (not shown) in which a mandrel is placed, a conveying device that conveys the container with an open top taken out from the bottom forming device, and a paper that removes paper dust that has adhered to the container during conveyance through the conveying device. It has a powder removing device 11 and a primary curling device N12 for folding the top part along the ruled line.A sterile chamber B equipped with a molding section A, a conveyor for the molding section A, and a separate conveyance device, and the molding section A1! : This is a paper container filling and packaging device consisting of a transfer device 1C provided between sterile chambers B and a sterilizing spray device 19 outside the container.
ここで、無菌チャンバーBは、搬送方向に従い、容器内
部殺菌肩噴霧装置20、乾燥装置21、充填ノズル22
、二次くせ折り装置23、開口部加熱IMW24および
開口部を密封するシール装置25からなる。Here, the sterile chamber B includes a container internal sterilizing shoulder spray device 20, a drying device 21, and a filling nozzle 22 according to the conveyance direction.
, a secondary curling device 23, an opening heating IMW 24, and a sealing device 25 for sealing the opening.
前記各装置は、作動部が無菌チャンバー内に位置し、こ
の作動部を作動させる駆asi等は、無菌チャンバーの
外に位置しており、この無菌チャンバーは、常に外気よ
り陽圧状態に保たれ、外気が侵入しない状態が保たれて
いる。In each of the above-mentioned devices, the operating part is located within a sterile chamber, and the actuator, etc. that operates this operating part is located outside the sterile chamber, and this sterile chamber is always maintained at a more positive pressure than the outside air. , a condition is maintained where outside air does not enter.
また、移送装置Cは、成形部Aの終端部と無菌チャンバ
ー部Bの始端部の間に移送キャリアと同じ大きさの開口
を有する移送ガイド30および該移動ガイド30の上方
に位置し、上下位置する移動アーム31とからなり、成
形部Aの搬送が停止−した時に、移動アーム31が下降
し、容器を移送ガイドに沿って、成形部Aから無菌チャ
ンバーBへ移送する。Further, the transfer device C is located above a transfer guide 30 having an opening of the same size as the transfer carrier between the terminal end of the molding section A and the start end of the sterile chamber section B, and is positioned above the transfer guide 30. When the conveyance of the molding section A is stopped, the movable arm 31 descends and transfers the container from the molding section A to the sterile chamber B along the transfer guide.
この移送労イドには容器の外部を殺菌する殺菌剤噴霧装
W19が装備されており、容器がここを通過する際、確
実に殺菌され、無菌チャンバーBへ移送される。This transfer port is equipped with a sterilizing agent spraying device W19 for sterilizing the outside of the container, and when the container passes therethrough, it is reliably sterilized and transferred to the sterile chamber B.
殺菌剤噴霧装置19としては、第2図に示すように4本
のパイプ40を正方形状に組んだものが使用できる。4
本のパイプには、正方形の内側方向に噴霧用孔41が多
数設けられており、スチーム供給管42から内部にスチ
ームが供給される。As the disinfectant spraying device 19, one in which four pipes 40 are arranged in a square shape as shown in FIG. 2 can be used. 4
A large number of spray holes 41 are provided in the inner direction of the square shape of the pipe, and steam is supplied inside from a steam supply pipe 42.
次に、上記充填包装装置を用いた充填包装方法について
説明する。Next, a filling and packaging method using the above-mentioned filling and packaging apparatus will be explained.
まず、紙製容器の筒状素材を供給装置floから筒状状
態として底部形成部のマンドレルに挿入し、熱シールに
より組み立てた底部を形成する。First, a cylindrical material for a paper container is inserted into a cylindrical shape from a supply device flo into a mandrel of a bottom forming section, and an assembled bottom is formed by heat sealing.
次に、マンドレルから排出された容器は、キャリアを有
する搬送装置により無菌エアを吹き付け、かつ吸引機構
を有する紙粉除去装置11より、底部形成の際、発生し
た紙粉を除去し、次に容器頂部を罫線に沿、って折り込
む一次くせ折りを行う。Next, the container discharged from the mandrel is blown with sterile air by a conveying device having a carrier, and paper dust generated during bottom formation is removed by a paper dust removing device 11 having a suction mechanism. Perform a primary curl fold by folding the top part along the ruled line.
成形部で前工程を経て、搬送装置の終端に位置すると、
上方から移動アームが下降し、容器が移送ガイドに沿っ
て無菌チャンバ一部の搬送装置のセルへ移送される。After passing through the pre-process in the molding section, it is located at the end of the conveying device.
A moving arm descends from above, and the container is transferred along a transfer guide to a cell of a transfer device that is part of the sterile chamber.
この際、容器外部殺菌剤噴霧装N19から蒸気などの殺
菌剤を噴霧する。At this time, a sterilizer such as steam is sprayed from a sterilizer sprayer N19 outside the container.
殺菌剤噴霧装置1120により無菌チ中ソバ−に移送さ
れた容器の内面に蒸気などの殺菌剤を噴霧して、次にホ
ットエアによる乾燥を行う。A disinfectant spraying device 1120 sprays a disinfectant such as steam onto the inner surface of the container transferred to the sterilized soba noodles, and then the container is dried with hot air.
このように殺菌された容器に充填ノズルより、所定量の
内容物を充填した後、再度くせ折りを行い、次に開口部
内外面をホットエアにより接着可能状態とし、シール装
置により頂部がシールされ、充填包装が完了し、無菌チ
ャンバーBから排出される。After filling the sterilized container with a predetermined amount of contents from the filling nozzle, it is folded again, and then the inner and outer surfaces of the opening are made bondable with hot air, the top is sealed with a sealing device, and the container is filled. The packaging is completed and the aseptic chamber B is discharged.
〈発明の効果〉
以上のように、本発明は、紙粉の発生し易い底部組立て
、一次くせ折りの部分を無菌チャンバー外で行い、しか
も無菌チャンバ一部に移送される前に一定量除去した後
移送するので、無菌チャンバ一部内の紙粉による汚れを
極力防止することができる。<Effects of the Invention> As described above, the present invention allows the bottom assembly and primary folding parts where paper dust is likely to be generated to be carried out outside the sterile chamber, and to remove a certain amount before being transferred to a part of the sterile chamber. Since the paper is transferred later, it is possible to prevent staining of a part of the sterile chamber with paper dust as much as possible.
また、大きな面積を占める底部組立て部を無菌チャンバ
一部の外に設けたので、無菌チャンバーを最小の大きさ
とすることができ、無菌チャンバ一部内の雰囲気を一定
状態に保つのが容易になった。In addition, since the bottom assembly section, which occupies a large area, is installed outside a part of the sterile chamber, the size of the sterile chamber can be minimized, making it easier to maintain a constant atmosphere inside the part of the sterile chamber. .
さらに、成形部を上方に、無菌チ中ンバーを下方に設け
た構成であるので、装置の設置面積が小さくなる。Furthermore, since the molding section is provided above and the sterile chamber is provided below, the installation area of the apparatus is reduced.
さらに、容器の外部を殺菌する殺菌剤噴霧装置を移送装
置に装備することにより、殺菌剤噴霧装置を面素化する
ことができ、なおかつ、より確実に殺菌することができ
る。Furthermore, by equipping the transfer device with a disinfectant spraying device that sterilizes the outside of the container, the disinfectant spraying device can be made uniform and sterilization can be performed more reliably.
そして、成形部と無菌チャンバーの搬送機構を別々とし
たので、成形不良等で事故が発生し易い成形部で事故が
発生しても、無菌チャンバーの無菌性を損うことなく、
成形部での事故を解決すれば、そのまま再可動すること
ができる。Furthermore, since the transport mechanisms for the molding section and the sterile chamber are separate, even if an accident occurs in the molding section, where accidents are likely to occur due to poor molding, the sterility of the sterile chamber will not be compromised.
If the accident at the molding section is resolved, the machine can be operated again.
第1図は、本発明の一実施例を示す概略説明図、第2図
は容器頂部殺菌剤噴霧装置の一例である。
A・・・・成形部 B・・・・無菌チャンバーC・
・・・移送装置
10−−−−一供給装置 11− 紙粉除去装置1
2−−−−−一次くせ降り装置
19 ・・・・容器頂部殺菌剤噴霧装置20 ・・・・
容器内部殺菌剤噴霧装置21 ・−・・乾燥装置 22
・・・・充填ノズル23 ・・・・二次くせ折り装置
24 ・−・・加熱装置 25 ・・・・シール装置3
0 ・・・・移送ガイド 31 ・・・・移動アーム特
許 出 願 人
凸版印刷株式会社
代表者 鈴木和夫
1 r−←→Φ〜11
■
第2図FIG. 1 is a schematic explanatory diagram showing one embodiment of the present invention, and FIG. 2 is an example of a container top disinfectant spraying device. A: Molding section B: Sterile chamber C.
...transfer device 10--supply device 11-paper dust removal device 1
2-----Primary sagging device 19...Container top disinfectant spraying device 20...
Container internal disinfectant spraying device 21 --- Drying device 22
... Filling nozzle 23 ... Secondary curling device 24 ... Heating device 25 ... Sealing device 3
0... Transfer guide 31... Moving arm patent application Representative of Toppan Printing Co., Ltd. Kazuo Suzuki 1 r-←→Φ〜11 ■ Figure 2
Claims (1)
り底部を組み立てる底部形成部、底部を形成し、開口状
態の容器に空気を吹き付け、吸引により紙粉除去を行う
紙粉除去部、および頂部に折りくせを付ける一次くせ折
り装置を有する成形部と、該成形部の下方に位置し、成
形部から搬送された開口状態の容器の内部を殺菌する殺
菌剤噴霧装置、乾燥装置、充填ノズル、二次くせ折り装
置、開口部加熱装置、およびシール装置を内在し、内部
を外部より陽圧状態に保った無菌チャンバー、前記成形
部から無菌チャンバーへ容器を搬送する移送装置からな
り、かつ、該移送装置に容器の外部を殺菌する殺菌剤噴
霧装置を装備したことを特徴とする紙製容器の充填包装
装置。(1) A bottom forming section that uses a folded container material into a cylindrical shape and assembles the bottom using a mandrel; a paper dust removing section that forms the bottom, blows air into the open container, and removes paper dust by suction; and a top section that A forming section having a primary folding device for forming a fold, a sterilizer spraying device, a drying device, a filling nozzle, and a second sterilizer located below the forming section to sterilize the inside of an open container conveyed from the forming section. It consists of a sterile chamber containing a next folding device, an opening heating device, and a sealing device, and whose interior is maintained under positive pressure from the outside, and a transfer device that transfers the container from the molding section to the sterile chamber, and A filling and packaging device for paper containers, characterized in that the device is equipped with a disinfectant spraying device for sterilizing the outside of the container.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1283686A JP2913705B2 (en) | 1989-10-31 | 1989-10-31 | Filling and packaging equipment for paper containers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1283686A JP2913705B2 (en) | 1989-10-31 | 1989-10-31 | Filling and packaging equipment for paper containers |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03148422A true JPH03148422A (en) | 1991-06-25 |
JP2913705B2 JP2913705B2 (en) | 1999-06-28 |
Family
ID=17668762
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1283686A Expired - Fee Related JP2913705B2 (en) | 1989-10-31 | 1989-10-31 | Filling and packaging equipment for paper containers |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2913705B2 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59163101A (en) * | 1983-02-22 | 1984-09-14 | 大阪機工株式会社 | Automatic charger for liquid |
JPS62235025A (en) * | 1986-03-31 | 1987-10-15 | 大日本印刷株式会社 | Sterile filling packaging machine |
JPS6484861A (en) * | 1987-09-16 | 1989-03-30 | Toppan Printing Co Ltd | Container sterilizing method |
-
1989
- 1989-10-31 JP JP1283686A patent/JP2913705B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59163101A (en) * | 1983-02-22 | 1984-09-14 | 大阪機工株式会社 | Automatic charger for liquid |
JPS62235025A (en) * | 1986-03-31 | 1987-10-15 | 大日本印刷株式会社 | Sterile filling packaging machine |
JPS6484861A (en) * | 1987-09-16 | 1989-03-30 | Toppan Printing Co Ltd | Container sterilizing method |
Also Published As
Publication number | Publication date |
---|---|
JP2913705B2 (en) | 1999-06-28 |
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