JP5579465B2 - 機能性フィルムの製造方法 - Google Patents
機能性フィルムの製造方法 Download PDFInfo
- Publication number
- JP5579465B2 JP5579465B2 JP2010042509A JP2010042509A JP5579465B2 JP 5579465 B2 JP5579465 B2 JP 5579465B2 JP 2010042509 A JP2010042509 A JP 2010042509A JP 2010042509 A JP2010042509 A JP 2010042509A JP 5579465 B2 JP5579465 B2 JP 5579465B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- coating
- support
- roll
- functional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 46
- 238000000576 coating method Methods 0.000 claims description 122
- 239000011248 coating agent Substances 0.000 claims description 120
- 239000005001 laminate film Substances 0.000 claims description 52
- 238000004804 winding Methods 0.000 claims description 38
- 230000015572 biosynthetic process Effects 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- 230000005855 radiation Effects 0.000 claims description 7
- 230000035699 permeability Effects 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000009751 slip forming Methods 0.000 claims description 2
- 239000010408 film Substances 0.000 description 367
- 238000000034 method Methods 0.000 description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 20
- 239000010410 layer Substances 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 11
- 238000005336 cracking Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 238000007740 vapor deposition Methods 0.000 description 8
- -1 polyethylene Polymers 0.000 description 7
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 238000004544 sputter deposition Methods 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000012788 optical film Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- KEPGNQLKWDULGD-UHFFFAOYSA-N 3-(3-prop-2-enoyloxypropoxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCCCOCCCOC(=O)C=C KEPGNQLKWDULGD-UHFFFAOYSA-N 0.000 description 1
- MWKAGZWJHCTVJY-UHFFFAOYSA-N 3-hydroxyoctadecan-2-one Chemical compound CCCCCCCCCCCCCCCC(O)C(C)=O MWKAGZWJHCTVJY-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- TUOBEAZXHLTYLF-UHFFFAOYSA-N [2-(hydroxymethyl)-2-(prop-2-enoyloxymethyl)butyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(CC)COC(=O)C=C TUOBEAZXHLTYLF-UHFFFAOYSA-N 0.000 description 1
- HSZUHSXXAOWGQY-UHFFFAOYSA-N [2-methyl-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(C)(COC(=O)C=C)COC(=O)C=C HSZUHSXXAOWGQY-UHFFFAOYSA-N 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007754 air knife coating Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000007611 bar coating method Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- IOJUPLGTWVMSFF-UHFFFAOYSA-N cyclobenzothiazole Natural products C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical class OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000005291 magnetic effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 238000007767 slide coating Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/562—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/024—Deposition of sublayers, e.g. to promote adhesion of the coating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/081—Oxides of aluminium, magnesium or beryllium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/02—Pretreatment of the material to be coated
- C23C16/0272—Deposition of sub-layers, e.g. to promote the adhesion of the main coating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/54—Apparatus specially adapted for continuous coating
- C23C16/545—Apparatus specially adapted for continuous coating for coating elongated substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/60—In a particular environment
- B32B2309/68—Vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
- B32B37/203—One or more of the layers being plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physical Vapour Deposition (AREA)
- Laminated Bodies (AREA)
- Chemical Vapour Deposition (AREA)
Description
よる成膜を行なう装置で、基材ロール42から支持体Boを送り出し、長手方向に搬送しつつ無機膜14を成膜して、コーティング膜12と無機膜14とを成膜した機能性フィルム10を巻取り軸58によってロール状に巻き取る。
〔性能(水分透過率)評価基準〕
×:1.0×10−3g/m2・day以上
△:2.0×10−4g/m2・day以上、1.0×10−3g/m2・day未満
○:1.0×10−4g/m2・day以上、2.0×10−4g/m2・day未満
◎:1.0×10−4g/m2・day未満
Claims (8)
- フィルムロールから連続的に支持体を送り出し、該支持体上に、モノマー又はオリゴマーが含有された塗布液を塗布・乾燥し硬膜することでコーティング膜を成膜し、該コーティング膜の表面に1層以上で構成されるラミネートフィルムを付与してフィルムロールにして巻き取る工程と、
前記工程で巻き取られたフィルムロールを真空成膜装置の供給室に装填し、該フィルムロールを装填した該真空成膜装置の該供給室を減圧し、該フィルムロールから連続的にラミネートフィルムが付与された支持体を送り出し、前記ラミネートフィルムを剥離し、前記支持体のコーティング膜上に無機膜を成膜し、該支持体をフィルムロールに巻き取る工程と、
を備えることを特徴とする機能性フィルムの製造方法。 - 前記ラミネートフィルムは、
前記コーティング膜の硬膜後であって、コーティング膜面側に触れるパスローラよりも手前で付与することを特徴とする請求項1に記載の機能性フィルムの製造方法。 - 前記ラミネートフィルムは、
前記無機膜の成膜前であって、コーティング膜面側に触れるパスローラを全て通過した後で剥離することを特徴とする請求項1又は2に記載の機能性フィルムの製造方法。 - 前記ラミネートフィルムの厚みが10μm以上300μm以下であることを特徴とする請求項1〜3の何れか1に記載の機能性フィルムの製造方法。
- 前記無機膜を形成する厚みが10nm以上200nm以下であることを特徴とする請求項1〜4の何れか1に記載の機能性フィルムの製造方法。
- 前記ラミネートフィルムは、コーティング膜に対して1N/m以上5N/m以下の剥離力になる粘着材が使用されていることを特徴とする請求項1〜5の何れか1に記載の機能性フィルムの製造方法。
- 前記機能性フィルムの水分透過率が1.0×10-3g/m2・day未満であることを特徴とする請求項1〜6の何れか1に記載の機能性フィルムの製造方法。
- 前記モノマー又は前記オリゴマーが放射線硬化性である請求項1〜7の何れか1に記載の機能性フィルムの製造方法。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010042509A JP5579465B2 (ja) | 2009-02-26 | 2010-02-26 | 機能性フィルムの製造方法 |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009044574 | 2009-02-26 | ||
JP2009044574 | 2009-02-26 | ||
JP2010042509A JP5579465B2 (ja) | 2009-02-26 | 2010-02-26 | 機能性フィルムの製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2010222702A JP2010222702A (ja) | 2010-10-07 |
JP5579465B2 true JP5579465B2 (ja) | 2014-08-27 |
Family
ID=42140099
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010042509A Active JP5579465B2 (ja) | 2009-02-26 | 2010-02-26 | 機能性フィルムの製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US8540837B2 (ja) |
EP (1) | EP2228463B1 (ja) |
JP (1) | JP5579465B2 (ja) |
CN (1) | CN101818331B (ja) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101818331B (zh) | 2009-02-26 | 2013-10-09 | 富士胶片株式会社 | 功能性膜和用于制备功能性膜的方法 |
JP5274342B2 (ja) * | 2009-03-31 | 2013-08-28 | 富士フイルム株式会社 | 機能性フィルムの製造方法 |
JP5371680B2 (ja) * | 2009-10-15 | 2013-12-18 | 富士フイルム株式会社 | 機能性フィルムの製造方法 |
KR20130079555A (ko) * | 2010-10-06 | 2013-07-10 | 가부시키가이샤 알박 | 진공 처리 장치 |
JP5739178B2 (ja) * | 2011-01-31 | 2015-06-24 | 帝人デュポンフィルム株式会社 | 反射フィルム |
JP2012177179A (ja) * | 2011-02-28 | 2012-09-13 | Fujifilm Corp | 機能性フィルムの製造方法および製造装置 |
WO2012137662A1 (ja) * | 2011-04-05 | 2012-10-11 | 東レ株式会社 | ガスバリア性フィルム |
WO2015119109A1 (ja) * | 2014-02-04 | 2015-08-13 | コニカミノルタ株式会社 | ガスバリアーフィルムの製造方法及びガスバリアーフィルム |
JP6724907B2 (ja) * | 2015-05-01 | 2020-07-15 | コニカミノルタ株式会社 | 長尺状のガスバリア性フィルムおよびその製造方法、ならびに短尺状のガスバリア性フィルムおよびその製造方法 |
EP3469113B1 (de) | 2016-06-10 | 2021-11-03 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zum beschichten eines mit einer schutzfolie versehenen flexiblen substrates |
GB201710213D0 (en) | 2017-06-27 | 2017-08-09 | Dupont Teijin Films U S Ltd Partnership | Functional film and production method |
DE102018215100A1 (de) | 2018-05-28 | 2019-11-28 | Sms Group Gmbh | Vakuumbeschichtungsanlage, und Verfahren zum Beschichten eines bandförmigen Materials |
Family Cites Families (47)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE465271A (ja) | 1941-12-31 | 1900-01-01 | ||
US2448828A (en) | 1946-09-04 | 1948-09-07 | Du Pont | Photopolymerization |
BE513714A (ja) | 1951-08-23 | 1900-01-01 | ||
US2722512A (en) | 1952-10-23 | 1955-11-01 | Du Pont | Photopolymerization process |
NL108006C (ja) | 1957-05-17 | |||
US3046127A (en) | 1957-10-07 | 1962-07-24 | Du Pont | Photopolymerizable compositions, elements and processes |
US3549367A (en) | 1968-05-24 | 1970-12-22 | Du Pont | Photopolymerizable compositions containing triarylimidazolyl dimers and p-aminophenyl ketones |
JPS559814B2 (ja) | 1971-09-25 | 1980-03-12 | ||
JPS5324989B2 (ja) | 1971-12-09 | 1978-07-24 | ||
JPS5420669B2 (ja) | 1972-09-02 | 1979-07-24 | ||
NO132509C (ja) | 1972-11-28 | 1975-11-26 | Kristoffer Asla | |
US4212976A (en) | 1973-06-15 | 1980-07-15 | Merck & Co., Inc. | 3,4α-Di-O-derivatives of mercaptomethylpyridine and pyridylmethyldisulfide |
JPS5311314B2 (ja) | 1974-09-25 | 1978-04-20 | ||
JPS5148516A (ja) | 1974-10-22 | 1976-04-26 | Nishimatsu Constr Co Ltd | Nanjakujibanokairyosuru hoho |
JPS5230490A (en) | 1975-09-03 | 1977-03-08 | Denki Kagaku Keiki Co Ltd | Gas concentration measuring electrode stable in air |
JPS5928328B2 (ja) | 1977-11-29 | 1984-07-12 | 富士写真フイルム株式会社 | 光重合性組成物 |
JP3027054B2 (ja) | 1992-08-04 | 2000-03-27 | ティーディーケイ株式会社 | プラスチックフィルム巻回体の基体ロールの脱気方法 |
EP0609104B1 (en) * | 1993-01-29 | 1998-05-20 | Canon Kabushiki Kaisha | Process for the formation of functional deposited films |
JPH06228752A (ja) | 1993-02-05 | 1994-08-16 | Toppan Printing Co Ltd | 蒸着フィルムの製造方法 |
BR9407741A (pt) * | 1993-10-04 | 1997-02-12 | Catalina Coatings Inc | Revestimento de acrilato |
JP3443976B2 (ja) * | 1994-09-29 | 2003-09-08 | 三菱化学株式会社 | 透明なガスバリア性フィルムの製造方法 |
JP3693273B2 (ja) | 1997-05-21 | 2005-09-07 | ハイモ株式会社 | 建設骨材洗浄廃泥の脱水方法 |
JPH11133600A (ja) | 1997-10-30 | 1999-05-21 | Jsr Corp | 表示パネルスペーサー用感放射線性樹脂組成物 |
JP2000127328A (ja) | 1998-10-22 | 2000-05-09 | Kotobuki Seihan Printing Co Ltd | 化粧シートおよびこの化粧シートの製造方法 |
JP2000204478A (ja) * | 1998-11-11 | 2000-07-25 | Canon Inc | 基板処理装置及び基板処理方法 |
ATE277140T1 (de) * | 1999-06-11 | 2004-10-15 | Kraton Polymers Res Bv | Klebstoffzusammensetzung und diese enthaltenden schutzfilm |
JP2002020863A (ja) * | 2000-05-01 | 2002-01-23 | Canon Inc | 堆積膜の形成方法及び形成装置、及び基板処理方法 |
US20020018883A1 (en) | 2000-07-05 | 2002-02-14 | Iwao Okazaki | Thermoplastic resin film and production process thereof, and optical film |
JP4747425B2 (ja) * | 2001-03-13 | 2011-08-17 | 凸版印刷株式会社 | 透明ガスバリア性積層フィルム |
JP4008203B2 (ja) | 2001-03-28 | 2007-11-14 | リンテック株式会社 | 光学用フィルム |
JP3804509B2 (ja) | 2001-10-15 | 2006-08-02 | 東洋インキ製造株式会社 | ガスバリア性積層体用基材、その製造方法、およびそれを用いたガスバリア性積層体 |
JP4156240B2 (ja) | 2002-01-15 | 2008-09-24 | 大日本印刷株式会社 | ヒ−トシ−ル性素材、それを使用した積層体および包装用容器 |
JP2003276037A (ja) | 2002-03-20 | 2003-09-30 | Konica Corp | セルロースエステル積層フィルムの製造方法 |
US7635525B2 (en) * | 2003-09-30 | 2009-12-22 | Fujifilm Corporation | Gas barrier laminate film and method for producing the same |
JP4321396B2 (ja) | 2004-07-27 | 2009-08-26 | 凸版印刷株式会社 | 保護フィルムの製造方法およびその製造方法で製造された保護フィルム |
JP2006043965A (ja) | 2004-08-02 | 2006-02-16 | Canon Anelva Corp | 巻取式表面処理装置および表面処理方法 |
JP2006056007A (ja) * | 2004-08-17 | 2006-03-02 | Dainippon Printing Co Ltd | ガスバリア性積層フィルムおよびそれを使用した積層材 |
JP4716773B2 (ja) * | 2005-04-06 | 2011-07-06 | 富士フイルム株式会社 | ガスバリアフィルムとそれを用いた有機デバイス |
US20060273219A1 (en) * | 2005-06-03 | 2006-12-07 | Eastman Kodak Company | Preconditioning method for flexible supports |
JP2007261052A (ja) | 2006-03-28 | 2007-10-11 | Fujifilm Corp | 多層構造環状オレフィン系樹脂フィルム、偏光板、及び液晶表示装置 |
WO2007138837A1 (ja) | 2006-05-25 | 2007-12-06 | Konica Minolta Holdings, Inc. | ガスバリア性樹脂基材の製造方法及びガスバリア性樹脂基材の製造装置 |
CN101842854B (zh) | 2007-10-31 | 2013-10-30 | 住友金属矿山株式会社 | 柔性透明导电膜及使用柔性透明导电膜的柔性功能性元件 |
JP2009221541A (ja) | 2008-03-17 | 2009-10-01 | Fujifilm Corp | 無機層の真空成膜法、バリア性積層体、デバイスおよび光学部材 |
JPWO2010024149A1 (ja) | 2008-08-27 | 2012-01-26 | コニカミノルタホールディングス株式会社 | 複合フィルム、ガスバリアフィルム及びその製造方法並びに有機エレクトロルミネッセンス素子 |
CN101818331B (zh) | 2009-02-26 | 2013-10-09 | 富士胶片株式会社 | 功能性膜和用于制备功能性膜的方法 |
JP5274342B2 (ja) | 2009-03-31 | 2013-08-28 | 富士フイルム株式会社 | 機能性フィルムの製造方法 |
JP5371680B2 (ja) | 2009-10-15 | 2013-12-18 | 富士フイルム株式会社 | 機能性フィルムの製造方法 |
-
2010
- 2010-02-24 CN CN2010101264757A patent/CN101818331B/zh not_active Expired - Fee Related
- 2010-02-25 US US12/712,981 patent/US8540837B2/en not_active Expired - Fee Related
- 2010-02-26 JP JP2010042509A patent/JP5579465B2/ja active Active
- 2010-02-26 EP EP10154815.4A patent/EP2228463B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
CN101818331A (zh) | 2010-09-01 |
EP2228463B1 (en) | 2017-11-29 |
US20100215986A1 (en) | 2010-08-26 |
JP2010222702A (ja) | 2010-10-07 |
CN101818331B (zh) | 2013-10-09 |
US8540837B2 (en) | 2013-09-24 |
EP2228463A1 (en) | 2010-09-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5579465B2 (ja) | 機能性フィルムの製造方法 | |
JP5371680B2 (ja) | 機能性フィルムの製造方法 | |
US8597765B2 (en) | Functional film | |
TWI564152B (zh) | 功能性膜的製造方法 | |
JP5274342B2 (ja) | 機能性フィルムの製造方法 | |
JP5198493B2 (ja) | 機能性フィルムの製造方法 | |
JP2009269193A (ja) | 積層体及びその製造方法 | |
JP5318020B2 (ja) | 機能性フィルムの製造方法 | |
JP5507335B2 (ja) | 機能性フィルムの製造方法及び製造装置 | |
KR20160048931A (ko) | 기능성 필름 및 기능성 필름의 제조 방법 | |
JP5331740B2 (ja) | 機能性フィルム | |
WO2014050918A1 (ja) | 機能性フィルム | |
JP5461245B2 (ja) | 積層体の製造方法 | |
JP5364001B2 (ja) | 機能性フィルムの製造方法 | |
JP2010070309A (ja) | 光学フィルム及びその製造方法 | |
JP2013208855A (ja) | 機能性フィルムの製造方法、及びその製造装置 | |
JP2009269192A (ja) | 積層体の製造方法、積層体、積層フィルム、積層シート | |
JP2010069693A (ja) | 積層体及びその製造装置 | |
JP5335720B2 (ja) | 機能性フィルムの製造方法 | |
JP5374104B2 (ja) | 積層体の製造方法 | |
JP2010076198A (ja) | 積層体の製造方法 | |
JP2010194814A (ja) | 機能性フィルムの製造方法、及び製造装置 | |
JP2010069838A (ja) | フィルム及びその製造方法 | |
JP2010229520A (ja) | 機能性フィルムの製造方法、及び製造装置 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20120522 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20130628 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20130701 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20130819 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20140415 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20140611 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20140702 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20140709 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 5579465 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |