JP5484008B2 - 静止型流体混合器及び静止型流体混合器を用いた装置 - Google Patents
静止型流体混合器及び静止型流体混合器を用いた装置 Download PDFInfo
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- JP5484008B2 JP5484008B2 JP2009260163A JP2009260163A JP5484008B2 JP 5484008 B2 JP5484008 B2 JP 5484008B2 JP 2009260163 A JP2009260163 A JP 2009260163A JP 2009260163 A JP2009260163 A JP 2009260163A JP 5484008 B2 JP5484008 B2 JP 5484008B2
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/432—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa
- B01F25/4323—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa using elements provided with a plurality of channels or using a plurality of tubes which can either be placed between common spaces or collectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4331—Mixers with bended, curved, coiled, wounded mixing tubes or comprising elements for bending the flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/434—Mixing tubes comprising cylindrical or conical inserts provided with grooves or protrusions
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Description
(1)流路内で一時的に流体の濃度が濃くなったり薄くなったりした状態でも、流体の流れ方向の濃度分布をムラなく均一化して混合でき、濃度の安定した流体の供給が可能である。
(2)流路内で一時的に流体の温度が高くなったり低くなったりした状態でも、流体の流れ方向の温度分布をムラなく均一化して混合でき、温度の安定した流体の供給が可能である。
(3)静止型流体混合器を小型化することができ、その設置スペースも必要最小限にすることができる。
(4)本体部のジグザグ流路は螺旋のように軸線に対して斜めにならずに垂直に交わる平面状に形成されるため、例えば本体部を射出成形する際の金型の形成が容易となる。
以下、図1〜図4を参照して、本発明の第一の実施形態である静止型流体混合器について説明する。図1は、第一の実施の形態に係る静止型流体混合器の概略構成を示す斜視図である。この静止型流体混合器は、異種流体を混合するための混合流路を有する。混合流路は、例えば例えばPFA(テトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合樹脂)製のチューブにより形成される。なお、金属配管等、他の材質により混合流路を形成することもできる。
次に、図5〜図10を参照して、本発明の第二の実施形態である静止型流体混合器について説明する。図5は、第二の実施の形態に係る静止型流体混合器の概略構成を示す縦断面図である。第二の実施の形態では、本体部7と、本体部7の周囲を覆う円筒体14とにより、図1と同様の混合流路が形成される。図6(a),(b)は、それぞれ本体部7の正面図および背面図である。
次に、図11を参照して、本発明の第三の実施形態である静止型流体混合器について説明する。図11は、第三の実施の形態に係る静止型流体混合器の概略構成を示す斜視図である。第三の実施の形態では、第一の実施の形態と同様、例えばチューブなどを配管接続することで静止型流体混合器を構成する。
次に、図12、図13を参照して、本発明の第四の実施形態である静止型流体混合器について説明する。図12は、第四の実施の形態に係る静止型流体混合器の概略構成を示す縦断面図である。第四の実施の形態では、略円柱状の本体部47と、本体部47の周囲を覆う円筒体52とにより、図11と同様の混合流路が形成される。
次に、図14を参照して、本発明の第五の実施形態である静止型流体混合器について説明する。図14は、第五の実施の形態に係る静止型流体混合器の概略構成を示す縦断面図であり、フェルール継手を用いた形状の静止型流体混合器を示している。この流体混合器は、略円柱状の本体部66と、本体部66の周囲を覆う一対の円筒部材(第一円筒部61,第二円筒部62)とを有する。なお、第一、第二円筒部61,62は筐体を構成する。
次に、図15を参照して、本発明の第六の実施形態である流体混合器について説明する。図15は、第六の実施の形態に係る流体混合器の概略構成を示す縦断面図である。第六の実施の形態は、Y型ストレーナー形状の流体混合器であり、ボディと81とボディ81内に収容される本体部93とを有する。
2 ジグザグ流路
3 第二流路
4a〜4g 分岐流路
5 流体入口
6 流体出口
7 本体部
8 流体入口
9 第一流路
10 流体出口
11 第二流路
12 ジグザグ溝
13 連通孔
14 円筒体
15 ジグザグ流路
36 スタティックミキサーエレメント
41 第一流路
42 ジグザグ流路
43 第二流路
44a〜44g 分岐流路
45 流体入口
46 流体出口
47 本体部
48 流体出口
49 第二流路
50 ジグザグ溝
51 連通孔
52 円筒体
53 ジグザグ流路
54 流体入口
55 第一流路
Claims (14)
- 第一流路と第二流路からなる主流路と、
該第二流路の周囲を囲むようにジグザグ状に往復しつつ、第二流路に沿って延設され、一端部に該第一流路が連通するジグザグ流路と、
前記第二流路と前記ジグザグ流路を流れ方向の複数個所で連通する複数の連通流路と、
前記第一流路または前記第二流路の端部に設けられた流体入口部と、
前記流体入口部とは異なる、前記第一流路または前記第二流路の端部に設けられた流体出口部とを有することを特徴とする静止型流体混合器。 - 前記主流路の第一流路と第二流路が、互いに離間して略直線状に形成され、
前記流体入口部は、前記第一流路の端部に設けられ、
前記流体出口部は、前記流体入口部の反対側の前記第二流路の端部に設けられていることを特徴とする請求項1に記載の静止型流体混合器。 - 前記ジグザグ流路の流路断面積は、前記第一流路と接続する一端部側から他端部側に向かって徐々に小さくされていることを特徴とする請求項1または2に記載の静止型流体混合器。
- 前記第二流路の流路断面積は、一端部側の流体入口部または流体出口部から他端部側に向かって徐々に小さくされていることを特徴とする請求項1〜3のいずれか1項に記載の静止型流体混合器。
- 前記複数の連通流路の流路断面積は、互いに略同一であることを特徴とする請求項1〜4のいずれか1項に記載の静止型流体混合器。
- 本体部と、
該本体部に嵌合する筒状の筐体とを有し、
前記主流路および前記連通流路は、前記本体部の内部に形成され、
前記ジグザグ流路は、前記本体部と前記筐体との嵌合面に形成されることを特徴とする請求項1〜5のいずれか1項に記載の静止型流体混合器。 - 前記流体入口部および前記流体出口部は、それぞれ前記本体部の長手方向両端部に設けられていることを特徴とする請求項6に記載の静止型流体混合器。
- 前記流体入口部および前記流体出口部の少なくとも一方は、前記筐体を貫通して設けられていることを特徴とする請求項6に記載の静止型流体混合器。
- 前記筐体の端部にフェルール継手部が設けられていることを特徴とする請求項6〜8のいずれか1項に記載の静止型流体混合器。
- 前記筐体は、フランジ部を介して長手方向に連結される一対の円筒部材からなり、
前記本体部は、前記一対の円筒部材の内側に収容され、前記一対の円筒部材の前記フランジ部同士が連結されることにより固定されることを特徴とする請求項9に記載の静止型流体混合器。 - 前記筐体は、
一端部が開口された分岐部を有するボディと、
前記分岐部の開口を閉塞する蓋体とを有し、
前記分岐部は、中空室を形成するとともに、この中空室を介して前記ボディ内に入口流路と出口流路が形成され、前記本体部は、前記ボディの中空室に嵌合して配置されることを特徴とする請求項6,8,9のいずれか1項に記載の静止型流体混合器。 - 前記主流路、前記ジグザグ流路、前記流体入口部および前記流体出口部の少なくともいずれかに、スタティックミキサエレメントが配置されていることを特徴とする請求項1〜11のいずれか1項に記載の静止型流体混合器。
- 前記スタティックミキサエレメントは、流路軸心回りで所定角度ずつ交互に逆回りで捻られた複数の捻り板が直列に連結されてなることを特徴とする請求項12に記載の静止型流体混合器。
- 請求項1〜13のいずれか1項に記載の静止型流体混合器と、
この静止型流体混合器に複数の異種流体を合流して導く流路を形成する流路形成手段とを備えることを特徴とする静止型流体混合器を用いた装置。
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