JP3195392U - Airflow dyeing machine with a transport belt - Google Patents
Airflow dyeing machine with a transport belt Download PDFInfo
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Abstract
【課題】水・電気・水蒸気・化学助剤の使用量を大幅に節約できる、輸送用ベルトを備えた気流式染色機を提供する。【解決手段】染色機の機体本体１には、ノズル５と、染色管１２と、輸送用ベルト装置２と、後方布誘導装置１３と、送風機６と、ポンプ７と、熱交換器８とが設けられ、機体本体内に、輸送用ベルト装置が設けられ、ノズルは、高圧気流管６１によって送風機と接続され、送風機は、高圧気流をノズルへ輸送することにより、ポンプからノズルへ輸送された染液を混合し、霧化された染液によってノズルを通過した布地が染色される。更に布地は、高圧気流によって連動されて染色管を通過した後、輸送用ベルト装置へと落ちるとともに連動されて循環移動する。【選択図】図１The present invention provides an airflow dyeing machine equipped with a transport belt that can greatly reduce the amount of water, electricity, water vapor, and chemical auxiliaries. A machine body 1 of a dyeing machine includes a nozzle 5, a dyeing tube 12, a transport belt device 2, a rear cloth guiding device 13, a blower 6, a pump 7, and a heat exchanger 8. A belt device for transportation is provided in the machine body, the nozzle is connected to the blower by a high-pressure airflow pipe 61, and the blower transports the high-pressure airflow to the nozzle, thereby transferring the dye from the pump to the nozzle. The liquid which mixes and the fabric which passed the nozzle by the atomized dyeing liquid is dye | stained. Further, the fabric passes through the dyeing tube in conjunction with the high-pressure airflow, and then falls to the transport belt device and circulates in conjunction with it. [Selection] Figure 1
Description
本考案は、布地を染色するための染色機に関し、特に従来の気流式染色機と比較して、消費水量及び消費電量を更に削減することで、布染めコストの経済化と環境保護の需要に応じるとともに、布地が染色過程で積重ねられて皺による欠陥が生じないようにすることができる、輸送用ベルトを備えた気流式染色機に関する。 The present invention relates to a dyeing machine for dyeing fabrics, and in particular, compared to conventional airflow dyeing machines, further reducing water consumption and electricity consumption, thereby meeting the demand for economics of fabric dyeing costs and environmental protection. The present invention relates to an airflow dyeing machine equipped with a transport belt, which is capable of responding and preventing fabrics from being stacked in the dyeing process and causing defects due to wrinkles.
従来の一般的な気流式染色機は、染色機の機体本体に設けられたノズル・染色管・布誘導歯車、及び機体本体と接続された送風機・染液ポンプ・熱交換器・濾過器といった主な部品或いは装置からなる。機体本体内には、布地が入れられる。送風機は、機体本体内の空気を加圧して噴射し、噴射された空気は、管路を通ってノズルまで輸送された後、布地を連動して循環させる。染色管は、ノズルの後方に接続されて、布地循環の通路となって、布地と染液の接触及び染色作用を促進する。布誘導歯車は、布地が連動して循環される際の補助となる。染液ポンプは、機体本体内の染液を抽出するとともに加圧して熱交換器まで輸送し、染液は、加熱或いは冷却された後、再び輸送され、更に送風機からの噴射気流と混合されて霧状となり、最後にノズルへ入る。以上のような連動により、布地が循環・染色される。 Conventional general airflow dyeing machines are mainly composed of nozzles, dyeing tubes, cloth guide gears installed in the main body of the dyeing machine, and a blower, dye pump, heat exchanger, and filter connected to the main body. It consists of various parts or devices. Fabric is placed in the machine body. The blower pressurizes and injects air in the main body of the machine body, and the injected air is transported to the nozzle through the pipeline and then circulates the fabric in conjunction. The dyeing tube is connected to the back of the nozzle and serves as a passage for the cloth circulation to promote the contact between the cloth and the dye solution and the dyeing action. The cloth guide gear assists when the cloth is circulated in an interlocking manner. The dye pump extracts and pressurizes the dye liquid in the machine body and transports it to the heat exchanger. The dye liquid is heated or cooled, then transported again, and further mixed with the jet stream from the blower. It becomes mist and finally enters the nozzle. The fabric is circulated and dyed by the above interlocking.
従来の一般的な液流式染色機との主な違いについて述べる。気流式染色機は、空気と布誘導歯車が布地を連動させて循環するが、従来の液流式染色機は、染液と布誘導歯車が布地を連動させて循環するため、前者には、構造上一つの送風機が加えられ、後者には、より大きな染液ポンプが設けられる。気流式染色機は、空気によって布地を連動させて循環するため、液流式染色機と比べて、使用水量を大幅に削減でき、相対的に助剤等も節約できる。 The main differences from the conventional general liquid flow dyeing machine will be described. In the airflow type dyeing machine, air and the cloth guide gear circulate in conjunction with the fabric, but in the conventional liquid flow type dyeing machine, the dye liquid and the cloth guide gear circulate in conjunction with the cloth, Structurally, one blower is added, the latter being provided with a larger dye pump. Since the airflow dyeing machine circulates the fabric in conjunction with the air, the amount of water used can be greatly reduced compared to the liquid flow dyeing machine, and the auxiliary agent can be saved relatively.
しかし、従来の気流式染色機における布地循環は、大量の高圧気体を利用しているため、送風機のパワーが極めて大きく、従来の液流式染色機の染液ポンプが持つパワーの数倍にもなる。そのため、消費水量は節約できるものの、逆に消費電量が大幅に増加してしまい、両者を比較した場合、実際には環境保護も生産コスト削減もできていない。加えて、気流による循環であるため、機体本体の内容槽は、多くがＵ字型・円形・短管形の構造をなすことにより、布地が前方移動して循環するようにしている。このような構造は、布地の容量が限られてしまうため、布地が過度に圧迫されて、細かい皺等が生じてしまう。 However, since the fabric circulation in the conventional airflow dyeing machine uses a large amount of high-pressure gas, the power of the blower is extremely large, which is several times the power of the dyeing liquid pump of the conventional liquid dyeing machine. Become. Therefore, although the amount of water consumption can be saved, on the contrary, the amount of power consumption increases greatly, and when both are compared, environmental protection and production cost reduction are not actually achieved. In addition, because of the circulation by the air current, the contents tank of the machine body has a U-shaped / circular / short tube structure so that the fabric moves forward and circulates. In such a structure, since the capacity of the fabric is limited, the fabric is excessively pressed and fine wrinkles or the like are generated.
本考案は、染色機の機体本体内に設けられた輸送用ベルト装置が布地を移動させるとともに、送風機が高圧気流を染色機内のノズルへ輸送し、高圧気流がポンプによってノズルへ輸送された染液と混合され、霧化した染液がノズルを通過した布地を染色することで、染液が布地の繊維に染み込みやすくなり、同時に、高圧気流が布地を連動して染色管を通過させるとともに、布地が後方布誘導装置を経由して機体本体内に設けられた輸送用ベルト装置へ落ちることで、布地が連動されて循環移動し、以上の構造により、使用電力と使用水量を更に節約するとともに、輸送用ベルト装置が布地を連動して循環することで、循環染色過程における過度の積重ねと圧迫によって布地に皺が生じることを防ぎ、且つ染布量の大幅増加と染色効果の向上を可能にする、輸送用ベルトを備えた気流式染色機を提供することを目的とする。 In the present invention, the transport belt device provided in the body of the dyeing machine moves the fabric, the blower transports the high-pressure air current to the nozzle in the dyeing machine, and the high-pressure air current is transported to the nozzle by the pump. The dyed liquid that is mixed with the atomized dyeing dyes the fabric that has passed through the nozzle, so that the dyeing liquid easily penetrates into the fibers of the cloth. Falls to the transport belt device provided in the machine body via the rear cloth guiding device, the fabric is circulated in conjunction with the above structure, and the above structure further saves power and water consumption, The transport belt device circulates in conjunction with the fabric to prevent wrinkles on the fabric due to excessive stacking and compression during the circulation dyeing process, and to greatly increase the amount of dye and improve the dyeing effect. Possible to, and to provide an air flow type dyeing machine having a transport belt.
上述の目的を達成するため、本考案における染色機の機体本体には、送風機と、ノズルと、染色管と、輸送用ベルト装置とが設けられる。前記ノズルは、高圧気流管によって送風機と接続され、前記送風機は、高圧気流を前記ノズルへ輸送することにより、ポンプからノズルへ輸送された染液を混合し、霧化された染液によってノズルを通過した布地が染色される。更に、布地は、前記高圧気流によって連動されて染色管を通過した後、前記輸送用ベルト装置へと落ちるとともに、輸送用ベルト装置によって連動されて循環移動する。また、本考案の機体本体の形態は長管型であるため、布地が循環染色過程中に積重ねられて皺が生じることを防げる。以上により、染布量の大幅な向上、及び消費水量・消費電量・消費蒸気量の節約が可能となる。 In order to achieve the above-mentioned object, the main body of the dyeing machine according to the present invention is provided with a blower, a nozzle, a dyeing tube, and a transport belt device. The nozzle is connected to a blower by a high-pressure airflow pipe, and the blower transports the high-pressure airflow to the nozzle, thereby mixing the dye liquor transported from the pump to the nozzle, and the nozzle by the atomized dye liquor. The passed fabric is dyed. Further, after the fabric passes through the dyeing tube in conjunction with the high-pressure airflow, the fabric falls to the transport belt device and circulates in conjunction with the transport belt device. Moreover, since the form of the main body of the present invention is a long tube type, it is possible to prevent the fabric from being stacked during the circulation dyeing process and causing wrinkles. As a result, it is possible to greatly improve the amount of dyed cloth and save water consumption, electricity consumption, and steam consumption.
更に、本考案における輸送用ベルト装置は、長管型の機体本体内に設けられるとともに、使用上の必要性に応じて単一ベルト式或いは複数ベルト式の輸送用ベルト装置をなすことがより好ましい。布地は、前記輸送用ベルト装置によって機体本体尾端から前端へ輸送されてから、布誘導歯車を経由してノズル及び染色管へ入るとともに染液の作用によって染色される。以上により、必要な空気の推力を大幅に削減し、布地の循環移動をより省力化することができる。言い換えると、輸送用ベルト装置と高圧気流という二つの動力が布地移動のための推力となり、従来の気流式染色機と比較して、更に電力を節約することができるため、より高い環境保護効果が得られるとともに、大幅に染布量を増やし、生産コストを下げることができる。 Further, the transport belt device according to the present invention is preferably provided in a long-pipe type body body, and is preferably a single belt type or a plurality of belt type transport belt devices according to the necessity in use. . The fabric is transported from the tail end of the machine body to the front end by the transport belt device, and then enters the nozzle and the dyeing tube via the fabric guide gear and is dyed by the action of the dye solution. As a result, the required thrust of air can be greatly reduced, and the circulation movement of the fabric can be further saved. In other words, the two powers of the transport belt device and the high-pressure airflow serve as thrust for moving the fabric, and can save more power than the conventional airflow dyeing machine. As well as being obtained, the amount of dyed cloth can be greatly increased and the production cost can be reduced.
加えて、本考案は、輸送用ベルト装置が布地を連動して移動させることにより、布地が循環移動の過程において積重ねられるのを防げるため、皺による布地の欠陥を防止できる。 In addition, according to the present invention, since the transport belt device moves the fabric in conjunction with each other, it is possible to prevent the fabric from being stacked in the process of the circular movement, and therefore, it is possible to prevent the fabric from being defective due to wrinkles.
本考案の技術領域に携わる者が本考案を実施する際の助けとするため、以下において、図及び符号を参照しつつ、本考案の実施例について詳細に説明する。 In order to assist those skilled in the technical field of the present invention in carrying out the present invention, embodiments of the present invention will be described in detail below with reference to the drawings and reference numerals.
図１を参照する。本考案が提供する輸送用ベルトを備えた気流式染色機において、機体本体１上方には、布地を通過させるための染色管１２が設けられ、機体本体１における適切な位置には、布端検知センサー１０が設けられる。機体本体１内上方には、ノズル５と布誘導歯車４が設けられ、布誘導歯車４下方には遊び歯車４１が設けられる。ノズル５は、管路によって熱交換器８及びポンプ７と接続され、ポンプ７は更に管路によって助剤槽１１と接続される。ノズル５は、高圧気流管６１によって送風機６と接続される。染色管１２後方には、後方布誘導装置１３が設けられ、機体本体１内には、輸送用ベルト装置２が設けられる。更に、輸送用ベルト装置２は、使用上の必要性に応じて、ベルト式・ローラー式・金網式等の輸送用ベルト装置をなす。また、染色過程及び染色機は、制御ボックス９によって制御される。 Please refer to FIG. In the airflow type dyeing machine provided with the transport belt provided by the present invention, a dyeing tube 12 for allowing a cloth to pass is provided above the machine body 1, and a cloth end detection is provided at an appropriate position in the machine body 1. A sensor 10 is provided. A nozzle 5 and a cloth guide gear 4 are provided above the machine body 1, and an idle gear 41 is provided below the cloth guide gear 4. The nozzle 5 is connected to the heat exchanger 8 and the pump 7 by a pipe line, and the pump 7 is further connected to the auxiliary agent tank 11 by a pipe line. The nozzle 5 is connected to the blower 6 by a high-pressure airflow pipe 61. A rear cloth guiding device 13 is provided behind the dyeing tube 12, and a transport belt device 2 is provided in the machine body 1. Furthermore, the transport belt device 2 forms a transport belt device such as a belt type, a roller type, or a wire mesh type according to the necessity in use. The dyeing process and the dyeing machine are controlled by the control box 9.
布地３は、まず機体本体１内に送られた後、遊び歯車４１を経由するとともに布誘導歯車４に連動されてノズル５へ送られ、更に染色管１２に入ってから、後方布誘導装置１３を経由して輸送用ベルト装置２へ落ちる、というように機体本体１内において循環輸送される。布地３が循環輸送される過程において、ポンプ７は、染液と助剤槽１１内に貯蔵された染液助剤を輸送して熱交換器８を通過させた後、ノズル５から出力させる。これと同時に、送風機６は、機体本体１外の空気を加圧した高圧気流を、高圧気流管６１を通してノズル５へ送るとともに染液と混合して霧化させる。以上により、ノズル５を通過する布地３が染色されるとともに、高圧気流が布地３を押し動かすことにより、ノズル５と染色管１２の双方において染液が布地３を染色する作用を生じる。加えて、布地３が染色管１２を通過する過程において、布端検知センサー１０は、布地の布端・布地の循環時間と循環回数を検知するとともに、表示と記録及び信号出力等の機能を有し、且つ制御ボックス９と接続される。 The fabric 3 is first fed into the machine body 1, then passes through the idle gear 41, is linked to the fabric guide gear 4, is sent to the nozzle 5, and further enters the dyeing tube 12, and then the rear fabric guide device 13. It is circulated and transported in the main body 1 so as to fall to the transport belt device 2 via the. In the process in which the fabric 3 is circulated and transported, the pump 7 transports the dye liquor and the dye liquor stored in the auxiliary bath 11, passes through the heat exchanger 8, and then outputs it from the nozzle 5. At the same time, the blower 6 sends the high-pressure airflow pressurized air outside the machine body 1 to the nozzle 5 through the high-pressure airflow pipe 61 and mixes it with the dyeing liquid to make it atomize. As described above, the fabric 3 passing through the nozzle 5 is dyed, and the high-pressure air current pushes and moves the fabric 3, whereby the dyeing solution dyes the fabric 3 in both the nozzle 5 and the dyeing tube 12. In addition, in the process in which the fabric 3 passes through the dyeing tube 12, the fabric edge detection sensor 10 detects the circulation time and the circulation frequency of the fabric edge / fabric, and has functions such as display, recording, and signal output. And connected to the control box 9.
染色管１２を通過した布地３は、輸送用ベルト装置２上へと落ちるとともに、輸送用ベルト装置２によって後方から前方へ輸送され、再び遊び歯車４１と布誘導歯車４を通ってノズル５に入る。以上のように、循環移動と染色の作業工程が行われる。 The fabric 3 that has passed through the dyeing tube 12 falls onto the transport belt device 2 and is transported from the rear to the front by the transport belt device 2 and enters the nozzle 5 again through the idle gear 41 and the fabric guide gear 4. . As described above, the circulation and dyeing work steps are performed.
上述したように、本考案が提供する染色機は、少なくとも以下の長所を有する。
一、布地の染色機内における輸送を、全て高圧気流と輸送用ベルト装置によって行うことにより、水量によって押し動かす必要が全くなく、浴比が極めて低くなるため、染料・助剤・蒸気・エネルギー・廃水処理費用を大幅に節約できる。
二、布地は、循環過程において輸送用ベルト装置の輸送用ベルトに支えられて移送されるため、内容槽の表面との摩擦で傷や毛羽立ちが生じたり、張力を受けて布地組織が破壊されたりすることがない。加えて、布地は、結び目ができたり、絡まったり、積重なったりする等の問題を生じないため、布地の循環がスムーズ且つ安定的に行われる。
三、染色機の機体本体が長管型をなすことにより、布地が輸送用ベルト上で均一に配列するため、染布量を大幅に増やすことができるとともに、過度な積重ねと圧迫によって細かい皺等が生じることがない。
As described above, the dyeing machine provided by the present invention has at least the following advantages.
1. By transporting the fabric inside the dyeing machine using a high-pressure air flow and a transport belt device, there is no need to push it by the amount of water, and the bath ratio becomes extremely low, so dyes, auxiliaries, steam, energy, wastewater Processing costs can be saved significantly.
2. Since the fabric is transported by being supported by the transport belt of the transport belt device in the circulation process, scratches and fluffing may occur due to friction with the surface of the content tank, and the fabric tissue may be destroyed due to tension. There is nothing to do. In addition, since the fabric does not cause problems such as knotting, entanglement, and stacking, the circulation of the fabric is performed smoothly and stably.
3. Since the main body of the dyeing machine is a long tube, the fabric is evenly arranged on the transport belt, so that the amount of dyeing can be greatly increased, and fine wrinkles and the like can be achieved by excessive stacking and compression. Will not occur.
１ 機体本体
１０ 布端検知センサー
１１ 助剤槽
１２ 染色管
１３ 後方布誘導装置
２ 輸送用ベルト装置
３ 布地
４ 布誘導歯車
４１ 遊び歯車
５ ノズル
６ 送風機
６１ 高圧気流管
７ ポンプ
８ 熱交換器
９ 制御ボックス
DESCRIPTION OF SYMBOLS 1 Machine body 10 Cloth edge detection sensor 11 Auxiliary tank 12 Dyeing tube 13 Back cloth guiding device 2 Transport belt device 3 Fabric 4 Cloth guiding gear 41 Play gear 5 Nozzle 6 Blower 61 High-pressure airflow pipe 7 Pump 8 Heat exchanger 9 Control box
Claims (3)
前記染色機の機体本体には、ノズルと、染布管と、輸送用ベルト装置と、後方布誘導装置と、送風機と、ポンプと、熱交換器とが設けられ、
更に前記機体本体内には、前記輸送用ベルト装置が設けられ
前記ノズルは、高圧気流管によって前記送風機と接続され、
前記送風機は、高圧気流を前記ノズルへ輸送することにより、前記ポンプから前記ノズルへ輸送された染液を混合し、霧化された染液によって前記ノズルを通過した布地が染色され、
更に布地は、前記高圧気流によって連動されて前記染色管を通過した後、前記輸送用ベルト装置へと落ちるとともに前記輸送用ベルト装置に連動されて循環移動することを特徴とする、輸送用ベルトを備えた気流式染色機。 An airflow dyeing machine equipped with a transport belt,
The machine body of the dyeing machine includes a nozzle, a dyed cloth tube, a transport belt device, a rear cloth guiding device, a blower, a pump, and a heat exchanger.
Furthermore, the transport belt device is provided in the fuselage body, and the nozzle is connected to the blower by a high-pressure airflow pipe,
The blower mixes the dye solution transported from the pump to the nozzle by transporting a high-pressure airflow to the nozzle, and the fabric that has passed through the nozzle is dyed by the atomized dye solution,
Further, the fabric passes through the dyeing tube in conjunction with the high-pressure airflow, and then falls to the transportation belt device and circulates in conjunction with the transportation belt device. Airflow type dyeing machine equipped.
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| Application Number | Priority Date | Filing Date | Title |
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| JP2014005800U JP3195392U (en) | 2014-10-31 | 2014-10-31 | Airflow dyeing machine with a transport belt |
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| JP2014005800U JP3195392U (en) | 2014-10-31 | 2014-10-31 | Airflow dyeing machine with a transport belt |
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| JP3195392U true JP3195392U (en) | 2015-01-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
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