JP2604739Y2 - Decorative sheet - Google Patents

Decorative sheet

Info

Publication number
JP2604739Y2
JP2604739Y2 JP1993015788U JP1578893U JP2604739Y2 JP 2604739 Y2 JP2604739 Y2 JP 2604739Y2 JP 1993015788 U JP1993015788 U JP 1993015788U JP 1578893 U JP1578893 U JP 1578893U JP 2604739 Y2 JP2604739 Y2 JP 2604739Y2
Authority
JP
Japan
Prior art keywords
decorative sheet
plastic film
translucent
transparent
ink
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1993015788U
Other languages
Japanese (ja)
Other versions
JPH0674329U (en
Inventor
千晶 泉
典 早川
孝教 松沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Toppan Inc filed Critical Toppan Inc
Priority to JP1993015788U priority Critical patent/JP2604739Y2/en
Publication of JPH0674329U publication Critical patent/JPH0674329U/en
Application granted granted Critical
Publication of JP2604739Y2 publication Critical patent/JP2604739Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】[Detailed description of the invention]

【0001】[0001]

【産業上の利用分野】本考案は、家具、建具等の各種内
装材の表面化粧に用いる化粧シートに関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a decorative sheet used for surface decoration of various interior materials such as furniture and fittings.

【0002】[0002]

【従来の技術】従来より、透明または半透明のプラスチ
ックフィルムに印刷が施されたものは、家具や建具等の
表面化粧材として広く使用されている。この場合の印刷
は、フィルム表面に柄印刷、隠蔽及び背景色を目的とし
たベタ印刷を順次施す方法が一般的であり、このように
して製造された化粧シートを合板、パーチクルボード等
の木質系基材に接着剤を介してベタ印刷面を基材面に向
けて張り合わせ、化粧板として使用している。
2. Description of the Related Art Conventionally, a transparent or translucent plastic film printed thereon has been widely used as a surface decorative material for furniture, fittings and the like. In this case, the printing is generally carried out by sequentially printing a pattern on the film surface, solid printing for the purpose of concealment and background color, and applying the decorative sheet produced in this way to a wood-based base such as plywood or particle board. The solid printed surface is bonded to the base material via an adhesive and used as a decorative board.

【0003】また、プラスチックフィルム抄造時に顔料
を練り込んだ、いわゆる着色のフィルムを化粧シートの
ベースとして、その表面に柄印刷を施し、さらにその上
にクリヤーフィルムを設けた構成の化粧シートも広く使
われている。
[0003] Further, a decorative sheet having a structure in which a so-called colored film into which a pigment is kneaded at the time of forming a plastic film is used as a base of the decorative sheet, a pattern is printed on the surface thereof, and a clear film is further provided thereon is also widely used. Have been done.

【0004】[0004]

【考案が解決しようとする課題】しかしながら、上記の
ような化粧シートにおいては、前者の化粧シートの場
合、基材と貼り合わせる際にベタ印刷層と接着剤層が接
する為、接着剤中に含まれる有機溶剤等により時として
ベタ印刷層が許容以上に溶解されることが起こり、その
結果ベタ印刷層のインキの破壊を生じ、かかる接合面の
接着強度の低下を招くという問題を有している。
However, in the decorative sheet as described above, in the case of the former decorative sheet, the solid printed layer and the adhesive layer are in contact with each other when they are bonded to the base material. The solid printing layer is sometimes unnecessarily dissolved by an organic solvent or the like, and as a result, the ink of the solid printing layer is destroyed, which causes a problem that the bonding strength of the bonding surface is reduced. .

【0005】また、後者の化粧シートの場合は、上記の
ような問題は起こらないが、柄模様の背景色及び隠蔽を
目的として前もって着色されたフィルムである為、前者
の化粧シートのように印刷により背景色を施す方法と比
較すると、どうしてもその着色の色の範囲が経済性の立
場から限られてしまい、その結果、表現したい意匠の巾
が狭くなるという問題を有している。
In the case of the latter decorative sheet, the above-mentioned problem does not occur. However, since the film is colored in advance for the purpose of concealing the background and hiding of the pattern, the film is printed like the former decorative sheet. When compared with the method of applying a background color, the range of the colored color is inevitably limited from the standpoint of economy, and as a result, there is a problem that the width of the design to be expressed becomes narrow.

【0006】本考案は、以上のような従来技術の問題を
解決しようとするものであり、透明または半透明のプラ
スチックフィルムを使用して、意匠表現の巾を広くし
た、更に印刷層が基材と貼り合わせの際に接着剤と接し
ないようにして、層間接着強度の低下を防止した化粧シ
ートを提供することを目的とする。
[0006] The present invention is intended to solve the above-mentioned problems of the prior art, in which a transparent or translucent plastic film is used to widen the range of design expression, and the printing layer is made of a substrate. An object of the present invention is to provide a decorative sheet in which a decrease in interlayer adhesive strength is prevented by preventing the adhesive sheet from coming into contact with an adhesive during bonding.

【0007】[0007]

【課題を解決するための手段】上記目的を達成する為
に、本考案の化粧シートは、透明または半透明の第1の
プラスチックフィルム、印刷模様層の背景色としての
液型ポリウレタン系樹脂を主体とした着色不透明ベタイ
ンキ層、印刷模様層、透明または半透明の第2のプラス
チックフィルムが順次積層された構成からなる点を特徴
としている。
In order to achieve the above object, a decorative sheet according to the present invention comprises a transparent or translucent first plastic film, and a second plastic film as a background color of a printed pattern layer.
The present invention is characterized in that a colored opaque solid ink layer mainly composed of a liquid polyurethane resin , a printed pattern layer, and a transparent or translucent second plastic film are sequentially laminated.

【0008】また、前記着色不透明ベタインキ層が、2
液型ポリウレタン系樹脂を主体とした反応生成物であっ
て、該ポリウレタン系樹脂全量中の有機ポリイソシアネ
ート含有率が3重量%である点を特徴としている。
[0008] Further, the colored opaque solid ink layer is
It is a reaction product mainly composed of a liquid polyurethane resin, and is characterized in that the organic polyisocyanate content in the total amount of the polyurethane resin is 3% by weight.

【0009】また、前記第2のプラスチックフィルム
が、その表面に凹凸模様を有し、該凹凸模様の凹部に通
常の着色インキが施されている点を特徴としている。
Further, the second plastic film is characterized in that it has an uneven pattern on its surface, and ordinary colored ink is applied to the concave portions of the uneven pattern.

【0010】以下、本考案を添付図面により更に詳述す
る。図1より明らかなように、本考案の化粧シート6
は、基材としての透明または半透明の第1のプラスチッ
クフィルム1上に着色不透明ベタインキ層2、印刷模様
層3を順次有し、これら印刷層面上に透明または半透明
の第2のプラスチックフィルム4が設けられ、さらに該
プラスチックフィルム4の表面には着色インキが施され
た凹部5が形成された構成になっている。
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings. As is clear from FIG. 1, the decorative sheet 6 of the present invention is provided.
Has a colored or opaque solid ink layer 2 and a printed pattern layer 3 sequentially on a transparent or translucent first plastic film 1 as a base material, and a transparent or translucent second plastic film 4 on these printed layer surfaces. The plastic film 4 is further provided with a concave portion 5 on which a colored ink is applied.

【0011】基材としての透明または半透明の第1のプ
ラスチックフィルム1としては、ポリ塩化ビニル、ポリ
エチレンテレフタレート、ポリエチレン、ポリカーボネ
ート、ポリアミド等のフィルムを使用することができる
が、加工性、経済性を総合的に考慮すれば、とくにポリ
塩化ビニルフィルムが好ましい。透明または半透明の第
1のプラスチックフィルム1の厚さは特に制限されるも
のではないが、経済性、実用性、印刷適性から一般に
は、0.08〜0.12m/m程度である。透明または
半透明の第1のプラスチックフィルム1の表面には、着
色不透明インキを用いて、グラビア印刷法、シルクスク
リーン印刷法等の公知の印刷方法により着色不透明ベタ
インキ層2を施す。
As the transparent or translucent first plastic film 1 as a base material, a film of polyvinyl chloride, polyethylene terephthalate, polyethylene, polycarbonate, polyamide or the like can be used. From a comprehensive viewpoint, a polyvinyl chloride film is particularly preferable. The thickness of the transparent or translucent first plastic film 1 is not particularly limited, but is generally about 0.08 to 0.12 m / m from the viewpoint of economy, practicality, and printability. A colored opaque solid ink layer 2 is applied to the surface of the transparent or translucent first plastic film 1 by a known printing method such as a gravure printing method or a silk screen printing method using a colored opaque ink.

【0012】ここで着色不透明ベタインキ層2は、その
不透明性によって本考案の化粧シート6が貼られる対象
物の表面色を隠蔽するとともに、印刷模様層3の背景色
としての機能を有し、更に印刷模様層3上に設けられる
透明または半透明の第2のプラスチックフィルム4と透
明または半透明の第1のプラスチックフィルム1に対す
る接着強度を強固なものとする為に、ベタインキ層を2
液型ポリウレタン系樹脂を主体とした反応生成物で構成
する。この2液型ポリウレタン系樹脂は、ポリエステル
系のポリオールを主剤として、これに助剤としての有機
ポリイソシアネートを混合反応されて得られるものであ
り、該有機ポリイソシアネートの配合量が、前記2液型
ポリウレタン系樹脂全量中の含有率として3重量%が、
前記接着強度の最も強固となる割合であることがテスト
の結果判明し、具体的には3重量%未満でその割合を減
らすために従い所望の硬化作用が徐々に弱まり、それに
つれて接着強度も落ちていき、逆に3重量%を越えて、
その割合を増やしていく場合は、硬化作用が徐々に強く
なり、同様に接着強度が徐々に低下していくが、3重量
%未満と比較して接着強度は著しく早く低下し、実用上
は3重量%未満の配合で製造される方が接着強度に関す
る不良の程度が小さい。
Here, the colored opaque solid ink layer 2 has the function of concealing the surface color of the object to which the decorative sheet 6 of the present invention is affixed by its opacity, and at the same time, functions as the background color of the printed pattern layer 3. In order to increase the adhesive strength between the transparent or translucent second plastic film 4 provided on the printed pattern layer 3 and the transparent or translucent first plastic film 1, the solid ink layer 2 is formed.
It is composed of a reaction product mainly composed of a liquid polyurethane resin. The two-component polyurethane resin is obtained by mixing and reacting an organic polyisocyanate as an auxiliary with a polyester-based polyol as a main component. 3% by weight in the total amount of the polyurethane resin is
Tests have shown that this is the strongest proportion of the adhesive strength, specifically the desired hardening action is gradually weakened as the proportion is reduced to less than 3% by weight, and the adhesive strength decreases accordingly. Conversely, over 3% by weight,
When the ratio is increased, the curing action gradually increases, and the adhesive strength similarly decreases gradually. However, the adhesive strength decreases significantly faster than less than 3% by weight. The degree of the defect regarding the adhesive strength is smaller when the composition is manufactured with less than the weight%.

【0013】なお、着色不透明インキは着色剤として無
機顔料を使用し、不透明にしている。着色不透明ベタイ
ンキ層2の塗布量は8g/m2 (wet)〜12g/m
2 (wet)程度が好ましい。
The colored opaque ink is made opaque by using an inorganic pigment as a coloring agent. The coating amount of the colored opaque solid ink layer 2 is 8 g / m 2 (wet) to 12 g / m.
2 (wet) is preferable.

【0014】着色不透明ベタインキ層2上に施される印
刷模様層3は、後工程で設けられる透明または半透明の
第2のプラスチックフィルム4との密着性を考慮すれ
ば、塩化ビニル系樹脂を主剤とした印刷インキで形成す
ることが望ましい。形成方法はグラビア印刷法等の公知
の印刷方法による。
The printing pattern layer 3 applied on the colored opaque solid ink layer 2 is made of a vinyl chloride resin as a main material in consideration of the adhesion to a transparent or translucent second plastic film 4 provided in a later step. It is desirable to form the printing ink with the following. The forming method is based on a known printing method such as a gravure printing method.

【0015】透明または半透明の第2のプラスチックフ
ィルム4としては、前記透明または半透明の第1のプラ
スチックフィルム1と同様のものが使用でき、加工性、
経済性からポリ塩化ビニルフィルムが好ましい。厚さは
経済性、実用性から0.06〜0.1m/m程度が好適
である。
As the transparent or translucent second plastic film 4, the same one as the transparent or translucent first plastic film 1 can be used.
A polyvinyl chloride film is preferred from the viewpoint of economy. The thickness is preferably about 0.06 to 0.1 m / m from the viewpoint of economy and practicality.

【0016】透明または半透明の第2のプラスチックフ
ィルム4の表面には、さらに高意匠特性を付与するため
に、凸部を有するエンボス版で凹部を設けた後、ワイピ
ング処理により該凹部内へ通常の着色インキを充填し、
着色インキが施された凹部5を形成する。
A concave portion is provided on the surface of the transparent or translucent second plastic film 4 with an embossing plate having a convex portion in order to further impart a high design characteristic. Filled with colored ink
The concave portion 5 to which the coloring ink is applied is formed.

【0017】以上のような構成に係る本考案の化粧シー
トは、透明または半透明の第1のプラスチックフィルム
1上に着色不透明ベタインキ層2、印刷模様層3を順次
設け、次にかかる印刷面上に透明または半透明の第2の
プラスチックフィルム4を重ね、熱ラミネート法により
貼り合わせると同時に、プラスチックフィルム4の表面
に凹部を設け、しかる後ワイピング加工にて該凹部に着
色インキを充填し、着色インキが施された凹部5を形成
して得られる。
In the decorative sheet according to the present invention having the above-described structure, a colored or opaque solid ink layer 2 and a printed pattern layer 3 are sequentially provided on a transparent or translucent first plastic film 1, and then on the printed surface. A transparent or semi-transparent second plastic film 4 is laminated on the plastic film 4 and bonded by a heat laminating method, and at the same time, a concave portion is provided on the surface of the plastic film 4, and then the concave portion is filled with a coloring ink by wiping, and colored. It is obtained by forming a concave portion 5 to which ink has been applied.

【0018】[0018]

【実施例】以下、実施例を示して本考案を更に具体的に
説明する。厚さ0.08m/mの半透明なポリ塩化ビニ
ルフィルム(21PHR,バンドー化学(株)製)の片
面に、グラビア印刷機を用いて、2液型ポリウレタン系
樹脂(有機ポリイソシアネート3重量%添加)を主体と
した着色不透明インキ(東洋インキ製造(株)製)を版
深60μmのベタ印刷版によりベタ印刷し、更にその上
に塩酢ビーアクリル系の着色インキ(東洋インキ製造
(株)製)を使用してオーク柄を印刷した。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described more specifically below with reference to embodiments. A two-component polyurethane resin (3% by weight of organic polyisocyanate was added to one surface of a translucent polyvinyl chloride film (21PHR, manufactured by Bando Chemical Co., Ltd.) using a gravure printing machine with a thickness of 0.08 m / m. ) Is mainly printed with a solid printing plate having a depth of 60 μm using a solid printing plate, and a salted vinegar beacrylic color ink (manufactured by Toyo Ink Manufacturing Co., Ltd.) ) Was used to print the oak pattern.

【0019】次に、かかるフィルムの印刷面と厚さ0.
06m/mの半透明なポリ塩化ビニルフィルム(23P
HR,バンドー化学(株)製)を重ね合わせて、フィル
ムの加熱温度170℃、送り速度15m/minで、凸
部を有するエンボスロール(版面温度60℃)と押えロ
ールの間を通し、貼り合わせるとともに23PHRのポ
リ塩化ビニルフィルム表面に凹部を形成した後、さらに
該凹部にワイピング用インキ(1液型ウレタン系の着色
インキ、東洋インキ製造(株)製)をワイピング処理に
より充填し、本考案の目的製品である化粧シートを得
た。
Next, the printing surface and the thickness of the film are set to 0.1.
06m / m translucent polyvinyl chloride film (23P
HR, manufactured by Bando Kagaku Co., Ltd.) and passed between an embossing roll having a convex portion (plate surface temperature: 60 ° C.) and a presser roll at a heating temperature of the film of 170 ° C. and a feeding speed of 15 m / min. After forming a concave portion on the surface of the 23 PHR polyvinyl chloride film, the concave portion is further filled with a wiping ink (one-pack type urethane coloring ink, manufactured by Toyo Ink Mfg. Co., Ltd.) by wiping treatment. The target product, a decorative sheet, was obtained.

【0020】得られた化粧シートは、その積層強度を1
80°ピーリング試験での剥離強度により測定した所、
実用上問題のない程度の剥離強度3.0kgf/25m
mであった。
The obtained decorative sheet has a lamination strength of 1
When measured by the peel strength in the 80 ° peeling test,
Peel strength of 3.0 kgf / 25 m to the extent that there is no practical problem
m.

【0021】[0021]

【考案の効果】以上詳細に説明したように、本考案の化
粧シートによれば、印刷層がシート内部に有るので、化
粧板製造において、かかる印刷層が接着剤等の影響を受
けることがないため、接着剤による積層強度の劣化を回
避することができ、また意匠表現巾を広げる目的でもあ
るベタインキ層に2液型ウレタン系樹脂を用いているの
で、積層間の剥離強度も高くすることができるという優
れた効果を奏する。
As described in detail above, according to the decorative sheet of the present invention, since the printed layer is inside the sheet, the printed layer is not affected by the adhesive or the like in the production of the decorative board. Therefore, it is possible to avoid the deterioration of the lamination strength due to the adhesive, and because the two-component urethane resin is used for the solid ink layer, which is also for the purpose of expanding the design expression width, the peel strength between the laminations can be increased. It has an excellent effect that it can be done.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本考案の化粧シートの一構成例を示す断面図で
ある。
FIG. 1 is a cross-sectional view showing one configuration example of the decorative sheet of the present invention.

【符号の説明】[Explanation of symbols]

1 透明または半透明の第1のプラスチックフィルム 2 着色不透明ベタインキ層 3 印刷模様層 4 透明または半透明の第2のプラスチックフィルム 5 着色インキが施された凹部 6 化粧シート DESCRIPTION OF SYMBOLS 1 Transparent or translucent 1st plastic film 2 Colored opaque solid ink layer 3 Printing pattern layer 4 Transparent or translucent 2nd plastic film 5 Concave part provided with colored ink 6 Decorative sheet

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B32B 1/00 - 35/00 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. 7 , DB name) B32B 1/00-35/00

Claims (3)

(57)【実用新案登録請求の範囲】(57) [Scope of request for utility model registration] 【請求項1】透明または半透明の第1のプラスチックフ
ィルム、印刷模様層の背景色としての2液型ポリウレタ
ン系樹脂を主体とした着色不透明ベタインキ層、印刷模
様層、透明または半透明の第2のプラスチックフィルム
が順次積層されてなる化粧シート。
1. A two-pack polyurethane resin as a background color of a transparent or translucent first plastic film and a printed pattern layer.
A decorative sheet formed by sequentially laminating a colored opaque solid ink layer mainly composed of a resin , a printed pattern layer, and a transparent or translucent second plastic film.
【請求項2】前記2液型ポリウレタン系樹脂全量中の有
機ポリイソシアネート含有率が3重量%である請求項1
記載の化粧シート。
2. The composition according to claim 1, wherein the total amount of said two-component polyurethane resin is
2. A polyisocyanate content of 3% by weight.
The decorative sheet according to the above.
【請求項3】前記着色不透明ベタインキ層は、着色剤と
して無機顔料を使用したものである請求項1又は2記載
の化粧シート。
3. The colored opaque solid ink layer comprises a colorant and
3. The method according to claim 1, wherein an inorganic pigment is used.
Decorative sheet.
JP1993015788U 1993-03-31 1993-03-31 Decorative sheet Expired - Lifetime JP2604739Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1993015788U JP2604739Y2 (en) 1993-03-31 1993-03-31 Decorative sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1993015788U JP2604739Y2 (en) 1993-03-31 1993-03-31 Decorative sheet

Publications (2)

Publication Number Publication Date
JPH0674329U JPH0674329U (en) 1994-10-21
JP2604739Y2 true JP2604739Y2 (en) 2000-06-05

Family

ID=11898582

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1993015788U Expired - Lifetime JP2604739Y2 (en) 1993-03-31 1993-03-31 Decorative sheet

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JPH0674329U (en) 1994-10-21

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