JP2019503291A - 織り表面組織を備えた成形圧盤およびそれから作製される熱硬化性物品 - Google Patents
織り表面組織を備えた成形圧盤およびそれから作製される熱硬化性物品 Download PDFInfo
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- JP2019503291A JP2019503291A JP2018538685A JP2018538685A JP2019503291A JP 2019503291 A JP2019503291 A JP 2019503291A JP 2018538685 A JP2018538685 A JP 2018538685A JP 2018538685 A JP2018538685 A JP 2018538685A JP 2019503291 A JP2019503291 A JP 2019503291A
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- Prior art keywords
- resin
- fiber
- platen
- thermosetting material
- thermosetting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
- B29C51/20—Thermoforming apparatus having movable moulds or mould parts
- B29C51/22—Thermoforming apparatus having movable moulds or mould parts rotatable about an axis
- B29C51/225—Thermoforming apparatus having movable moulds or mould parts rotatable about an axis mounted on a vacuum drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/06—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using vacuum drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
- B29C33/424—Moulding surfaces provided with means for marking or patterning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
本出願は、その内容が本明細書中に参考として組み込まれている、2016年1月26日に出願の米国仮出願62/287,346号の優先権を主張するものである。
12 パターン面
20 システム
22 型
24 ベース
26 陥没または空洞
28 シート成形組成物(SMC)熱硬化性材料
30 ロール
Claims (25)
- シボグレインまたは織りパターンを有する圧盤を型に導入するステップと、
型に熱硬化性材料を提供するステップと、
圧盤を圧力および熱の下で熱硬化性材料に施用して、シボを熱硬化性材料の表面に与えるステップと、
熱硬化性材料を硬化させるステップと、
熱硬化性物品を型から取り出すステップと、
を含む、物品の形成中に、熱硬化性物品の表面にシボを与えるための方法。 - 圧盤に織り表面組織が備わっている、請求項1に記載の方法。
- 圧盤にグレインパターンが備わっている、請求項1に記載の方法。
- 圧盤をレーザーエッチングしてシボをもたらす、請求項1に記載の方法。
- 熱硬化性材料が、エポキシ樹脂、不飽和ポリエステル樹脂、ポリビニルエステル樹脂、フェノール樹脂、グアナミン樹脂、ポリイミド樹脂、ビスマレイミドトリアジン樹脂、フラン樹脂、ポリウレタン樹脂、ポリジアリールフタレート樹脂、メラミン樹脂、尿素樹脂、またはアミノ樹脂のうちの少なくとも1つの樹脂である、請求項1に記載の方法。
- 樹脂が繊維をさらに含む、請求項1に記載の方法。
- 繊維がガラス、炭素、または他の合成繊維のうちの少なくとも1つである、請求項6に記載の方法。
- 繊維が天然繊維である、請求項6に記載の方法。
- 天然繊維が、ココナツ繊維、タケ繊維、サトウキビ繊維、またはバナナの皮の繊維のうちの少なくとも1つである、請求項8に記載の方法。
- 繊維が細断繊維である、請求項6から9のいずれか一項に記載の方法。
- 熱硬化性材料がシート成形組成物(SMC)である、請求項1から5のいずれか一項に記載の方法。
- 熱硬化性材料にカーボンファイバーが含浸されている、請求項1から5または11のいずれか一項に記載の方法。
- グレインまたは織りパターンのシボを備えた圧盤と、
型ベースと、
熱硬化性材料の供給と
を備える、熱硬化性物品にシボ付き表面を生じるためのシステム。 - 圧盤が織り表面組織を有する、請求項13に記載のシステム。
- 圧盤がグレインパターンを有する、請求項13に記載のシステム。
- 圧盤をレーザーエッチングしてシボをもたらす、請求項13に記載のシステム。
- 熱硬化性材料が、エポキシ樹脂、不飽和ポリエステル樹脂、ポリビニルエステル樹脂、フェノール樹脂、グアナミン樹脂、ポリイミド樹脂、ビスマレイミドトリアジン樹脂、フラン樹脂、ポリウレタン樹脂、ポリジアリールフタレート樹脂、メラミン樹脂、尿素樹脂、またはアミノ樹脂のうちの少なくとも1つの樹脂である、請求項13に記載のシステム。
- 樹脂が繊維をさらに含む、請求項13に記載のシステム。
- 繊維がガラス、炭素、または他の合成繊維のうちの少なくとも1つである、請求項18に記載のシステム。
- 繊維が天然繊維である、請求項18に記載のシステム。
- 天然繊維が、ココナツ繊維、タケ繊維、サトウキビ繊維、またはバナナの皮の繊維のうちの少なくとも1つである、請求項20に記載のシステム。
- 前記繊維が細断されている、請求項18から21のいずれか一項に記載のシステム。
- 熱硬化性材料がシート成形組成物(SMC)である、請求項13から17のいずれか一項に記載のシステム。
- 熱硬化性材料にカーボンファイバーが含浸されている、請求項13から17または23のいずれか一項に記載のシステム。
- 請求項1に記載の方法によって生成された物品。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201662287346P | 2016-01-26 | 2016-01-26 | |
US62/287,346 | 2016-01-26 | ||
PCT/US2017/014747 WO2017132148A1 (en) | 2016-01-26 | 2017-01-24 | Mold platen with woven surface texture and thermoset article made therefrom |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2019503291A true JP2019503291A (ja) | 2019-02-07 |
JP6976256B2 JP6976256B2 (ja) | 2021-12-08 |
Family
ID=59398766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2018538685A Active JP6976256B2 (ja) | 2016-01-26 | 2017-01-24 | 織り表面組織を備えた成形圧盤およびそれから作製される熱硬化性物品 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20190009452A1 (ja) |
EP (1) | EP3408076A4 (ja) |
JP (1) | JP6976256B2 (ja) |
CA (1) | CA3012642A1 (ja) |
MX (1) | MX2018009165A (ja) |
WO (1) | WO2017132148A1 (ja) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4557779A (en) * | 1980-10-01 | 1985-12-10 | Champion International Corporation | Method of forming an embossing caul |
KR20060095936A (ko) * | 2003-07-11 | 2006-09-05 | 콜린스 앤 아이크만 프로덕츠 콤파니. | 옷감 텍스쳐 커버 재료 |
EP1885983A2 (en) * | 2005-05-23 | 2008-02-13 | Masonite Corporation | Polymeric door facing with textured interior surface, and method of forming same |
EP1884531A1 (en) * | 2006-07-30 | 2008-02-06 | Lonza Compounds GmbH & Co. KG | Sheet molding compounds (smc) comprising thermosetting resins based on renewable resources |
GB2453308B (en) * | 2007-10-03 | 2012-07-25 | Acell Group Ltd | Composite products |
GB2520658A (en) * | 2012-09-21 | 2015-05-27 | Masonite Corp | Surface texture for molded articles |
ES2940357T3 (es) * | 2014-04-16 | 2023-05-05 | Hexcel Reinforcements Sas | Método de fabricación de una parte de material compuesto |
WO2015200917A1 (en) * | 2014-06-27 | 2015-12-30 | Globe Machine Manufacturing Company | Slipper tool, system and method for using the slipper tool for molding |
-
2017
- 2017-01-24 WO PCT/US2017/014747 patent/WO2017132148A1/en active Application Filing
- 2017-01-24 EP EP17744765.3A patent/EP3408076A4/en not_active Withdrawn
- 2017-01-24 MX MX2018009165A patent/MX2018009165A/es unknown
- 2017-01-24 JP JP2018538685A patent/JP6976256B2/ja active Active
- 2017-01-24 US US16/068,454 patent/US20190009452A1/en not_active Abandoned
- 2017-01-24 CA CA3012642A patent/CA3012642A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
EP3408076A1 (en) | 2018-12-05 |
EP3408076A4 (en) | 2019-08-28 |
MX2018009165A (es) | 2019-07-04 |
CA3012642A1 (en) | 2017-08-03 |
JP6976256B2 (ja) | 2021-12-08 |
WO2017132148A1 (en) | 2017-08-03 |
US20190009452A1 (en) | 2019-01-10 |
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