JP2017517658A - 断熱残存型枠及びその製作方法 - Google Patents
断熱残存型枠及びその製作方法 Download PDFInfo
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- JP2017517658A JP2017517658A JP2016565660A JP2016565660A JP2017517658A JP 2017517658 A JP2017517658 A JP 2017517658A JP 2016565660 A JP2016565660 A JP 2016565660A JP 2016565660 A JP2016565660 A JP 2016565660A JP 2017517658 A JP2017517658 A JP 2017517658A
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- resin
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Abstract
Description
スラグウール1
膨張パーライト0.4〜0.5
澱粉 0.1〜0.2
防水剤0.03〜0.05
難燃剤0.1〜0.2
凝集剤0.03〜0.05
ガラス繊維0.01〜0.02
紙パルプ 0.03〜0.05
水150〜200となる。
スラグウール1
膨張パーライト0.4
トウモロコシデンプン 0.1
防水剤アクリル酸乳液0.03
難燃剤水酸化マグネシウム0.1
凝集剤硫酸アルミニウム0.03
ガラス繊維0.02
紙パルプ 0.03
水 150となる。
スラグウール1
膨張パーライト0.5
トウモロコシデンプン 0.2
防水剤アクリル酸乳液0.05
難燃剤リン酸アルミニウム0.1
リン酸二水素カリウム0.1
凝集剤硫酸アルミニウム0.05
ガラス繊維0.01
紙パルプ 0.05
水 200となる。
スラグウール1
膨張パーライト0.45
トウモロコシデンプン 0.15
防水剤EVA乳液0.04
難燃剤水酸化アルミニウム0.15
凝集剤硫酸アルミニウム0.04
ガラス繊維0.015
紙パルプ 0.04
水 175となる。
Claims (11)
- 断熱板、樹脂硬化層一、耐アルカリ性ガラスクロス一、樹脂硬化層二、樹脂硬化層三、耐アルカリ性ガラスクロス二、樹脂硬化層四と防水界面層を含有すること;断熱板の片側に樹脂硬化層一、樹脂硬化層一の外部に耐アルカリ性ガラスクロス一設置され、耐アルカリ性ガラスクロス一の外部に樹脂硬化層二が設置され、断熱層の反対側に樹脂硬化層三が設置され、樹脂硬化層三の外部に耐アルカリ性ガラスクロス二が設置され、耐アルカリ性ガラスクロス二の外部に樹脂硬化層四が設置されていることと、
断熱板の周辺及び樹脂硬化層二と樹脂硬化層四の両側に皆防水表界面層が設置されていることを特徴とする断熱残存型枠。 - 前記断熱板がスラグウール・膨張パーライト複合材料から製作されたことを特徴とする請求項1に記載の断熱残存型枠。
- 前記樹脂硬化層一、樹脂硬化層二、樹脂硬化層三と樹脂硬化層四が、皆メラミン樹脂硬化層、尿素ホルムアルデヒド樹脂硬化層又はフェノリック・アルデヒト樹脂硬化型層を採用し、難燃・防水性を有し、高い硬化硬度を有することを特徴とする請求項1に記載の断熱残存型枠。
- 前記防水界面層がアクリル酸乳液で塗られ、又は、純アクリル酸乳液が断熱板の周辺及び樹脂硬化層二と樹脂硬化層四の両側に覆い、防水界面に固化した後、断熱板とコンクリート・塗られるモルタルとの接続作用及び防水作用に用いられることを特徴とする請求項1に 記載の断熱残存型枠。
- 断熱残存型枠にアンカーボルトが設置され、コンクリート壁体との固定式接続の取付に用いられることを特徴とする請求項1に記載の断熱残存型枠。
- 1)断熱板の製作:
(1)スラグウール、膨張パーライト、澱粉、防水剤、難燃剤、凝集剤、ガラス繊維、紙パルプと水を、重量混合比によって、撹拌池に入れ、ペースト状に混合してかき混ぜた後、グラウチング法で濡れた板に製作する。
その中で、スラグウール、膨張パーライト、澱粉、防水剤、難燃剤、凝集剤、ガラス繊維、紙パルプと水との重量混合比:
スラグウール1
膨張パーライト0.4〜0.5
澱粉0.1〜0.2
防水剤0.03〜0.05
難燃剤0.1〜0.2
凝集剤0.03〜0.05
ガラス繊維0.01〜0.02
紙パルプ 0.03〜0.05
水150〜200となる。
(2)濡れた板を乾燥トンネルに送り込んで、乾燥温度220〜270℃、乾燥時間5〜6時間乾燥した後、断熱板素材に製作する。
(3)断熱板素材に対してサンダー仕上げと研磨を行い、断熱板に製作する。
2)断熱板の片側面に樹脂層一を塗ってから、樹脂層一の外部に耐アルカリ性ガラスクロス一を敷き、続いて耐アルカリ性ガラスクロス一の外部に樹脂層二を敷き、続いて断熱板の反対面に樹脂層三を塗り、続いて樹脂層三の外部に耐アルカリ性ガラスクロス二を敷き、続いて耐アルカリ性ガラスクロス二の外部に樹脂層四を敷く。
3)両側に樹脂層が塗られていて、それに加えて、耐アルカリ性ガラスクロスが敷かれている前記断熱板を圧力タンクに送り込んで、陰圧が-0.75〜-0.95MPaであり、処理時間が3〜5分間である陰圧処理を行ってから、陽圧が0.8MPa〜1.0MPaであり、処理時間が3〜5分間である陽圧処理を行う。目的は、樹脂を断熱板に浸漬させることである。これから、圧力処理後の断熱板を加熱プレスに入れて、固化圧力が1.2〜1.5MPaであり、固化温度が180〜220℃であり、熱固化時間が8〜10分間である樹脂熱固化処理を行う。
加熱プレスで固化処理を完成した前記断熱板を風道に入れて冷却を行い、固化加熱プレスによる水蒸気と異臭を除去し、樹脂塗層を硬化させ、樹脂層一、樹脂層二、樹脂層三と樹脂層四をそれぞれ樹脂硬化層一、樹脂硬化層二、樹脂硬化層三と樹脂硬化層四に硬化させる。
5)冷却・固化処理を完成した前記断熱板に対して研磨と除塵処理を行い、切断機に入れた後、二次元切断を行い、必要な規格に成形させる。
6)切断・成形させた前記断熱板を自動吹付塗装機に入れて防水界面剤の六面への吹付塗装を行なってから、乾燥室に入れて、温度が75〜100℃であり、時間が45分間〜65分間乾燥を行う。乾燥後、断熱板の周辺、樹脂硬化層二及び樹脂層の両側面において防水界面を形成し、断熱残存型枠に製作する手順を含むことを特徴とする請求項1に記載の断熱残存型枠の製作方法。 - 前記澱粉について、トウモロコシ澱粉、又はキャッサバ澱粉を選ぶことを特徴とする請求項6に記載の断熱残存型枠の製作方法。
- 前記防水剤について、アクリル酸乳液、純アクリル酸乳液、又はEVA乳液を選ぶことを特徴とする請求項6に記載の断熱残存型枠の製作方法。
- 前記難燃剤について、市販水酸化マグネシウム、リン酸アルミニウム、リン酸二水素カリウム又は水酸化アルミニウムの中の何れかの一種の又は混合物を選ぶことを特徴とする請求項6に記載の断熱残存型枠の製作方法。
- 前記凝集剤について、硫酸アルミニウムを選ぶことを特徴とする請求項6に記載の断熱残存型枠の製作方法。
- 前記樹脂について、皆メラミン樹脂、尿素ホルムアルデヒド樹脂又はフェノリック・アルデヒトを選ぶことを特徴とする請求項6に記載の断熱残存型枠の製作方法。
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