JP2014121310A - Sasakamaboko automatic shaping device - Google Patents
Sasakamaboko automatic shaping device Download PDFInfo
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- JP2014121310A JP2014121310A JP2012289422A JP2012289422A JP2014121310A JP 2014121310 A JP2014121310 A JP 2014121310A JP 2012289422 A JP2012289422 A JP 2012289422A JP 2012289422 A JP2012289422 A JP 2012289422A JP 2014121310 A JP2014121310 A JP 2014121310A
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- kamaboko
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Abstract
Description
本発明は、笹かまぼこの製造工程の中の整形において、より風合いの良い整形をする為に、ローラーを使用して笹かまぼこの整形を連続して行う装置に関する。TECHNICAL FIELD The present invention relates to an apparatus for continuously shaping a rice cake kamaboko using a roller in order to make a better texture in shaping during the manufacturing process of the rice cake.
笹の葉の形状に似せて作った笹かまぼこは、宮城県の名産品としても多く知られている水産加工食品であり、古くから同地域においては好まれて食されていた蒲鉾の一種である。昔は手の平で叩いて笹の葉に似せた形状に整形させてから炭火などを利用して焼いて製品化をしていた。現代においては、すり身から笹蒲鉾の形状を押し出す成形・串差し・手の平で叩いた様な形状にする整形・焼き・笹かまぼこから串を外す・冷却などが自動で行われているのが主流となっている。The kamaboko made to resemble the shape of a bamboo leaf is a processed fishery product that is well-known as a special product of Miyagi Prefecture. . In the past, it was struck with a palm and shaped into a shape resembling a bamboo leaf, and then burned using charcoal fire to produce a product. In modern times, molding, skewering, shaping into a shape that strikes with a palm, shaping, baking, removing the skewer from the kamaboko, cooling, etc. are performed automatically. It has become.
笹かまぼこの大量生産を行う笹かまぼこの自動製造装置において、手の平で叩いた様な形に成形するために、硬質樹脂製もしくは鋼製からなる左右に２本置かれた整形ローラーの間を焼き工程に入る前の串を刺しこんだ状態の蒲鉾のすり身が、潰されながら通過することにより整形されていた。問題点は、硬質な樹脂で潰されるために本来求める手の平で叩いた様な柔らか味のある風合いを出すことが出来ない。また、実際に手の平で叩いた場合においては、機械で行う様な大量生産が出来ない。本発明は自動化・連続化で笹かまぼこを製造しながらも、手で叩いた様な柔らか味を出すことのできる装置を使用することでこれらの課題の解決を図るものである。 In the automatic manufacturing equipment for cocoon kamaboko, which mass-produces cocoon kamaboko, in order to form it into a shape that is struck with the palm, a baking process is performed between two shaping rollers made of hard resin or steel on the left and right. The salmon surimi that had been stabbed into the skewer before entering the door was shaped by passing through while being crushed. The problem is that since it is crushed by a hard resin, it cannot produce a soft texture like that of a palm that is originally desired. In addition, if you actually hit it with your palm, you will not be able to mass-produce it as you would with a machine. The present invention intends to solve these problems by using an apparatus that can produce a soft taste as if it is struck by hand, while manufacturing the kamaboko by automation / continuation.
本発明は、上記課題を解決するために、笹かまぼこのすり身を圧縮成形するための複数の円筒形ローラーを備えた笹かまぼこ自動整形装置において、前記円筒形ローラーは、ローラー母材の外周面に、前記ローラー母材より柔らかい筒型形状のシリコーン樹脂製の整形ロールが装着されたことを特徴とする。
また、前記複数の円筒形ローラーは、笹かまぼこのすり身を挟み込み圧縮成形するための対向する一対の円筒形ローラーが複数対設けられ、笹かまぼこのすり身が順次前記複数対の円筒形ローラーに搬送されることを特徴とする。In order to solve the above-described problems, the present invention provides an automatic kamaboko shaping apparatus including a plurality of cylindrical rollers for compression-molding surimi surimi, and the cylindrical roller is provided on an outer peripheral surface of a roller base material. A shaping roll made of a silicone resin having a cylindrical shape that is softer than the roller base material is mounted.
In addition, the plurality of cylindrical rollers are provided with a plurality of pairs of opposing cylindrical rollers for sandwiching and compressing the surimi of the kamaboko surimi, and the surimi of the salmon kamaboko is sequentially conveyed to the plurality of pairs of cylindrical rollers. It is characterized by that.
本発明によれば、従来の硬質樹脂製のローラーによって行っていた笹かまぼこ自動製造装置を使用しての整形を、シリコーン樹脂製の比較的柔らかい材質の整形ローラーですり身の表面を潰すことにより、昔ながらの手の平で叩いた様な温かみのある風合いを持った笹かまぼこの整形を自動で連続して行うことが可能となる。
また、すり身と直に接触する部分がシリコーン樹脂であるため、この部分へのすり身の付着を極力抑えることができ、装置のメインテナンス性も格段に向上する。According to the present invention, shaping using the automatic kamaboko automatic manufacturing apparatus that has been performed by a conventional hard resin roller, by crushing the surface of the surimi with a relatively soft shaping roller made of silicone resin, It becomes possible to perform automatic and continuous shaping of the eel kamaboko with a warm texture like a traditional palm.
In addition, since the portion that directly contacts the surimi is a silicone resin, it is possible to suppress the surimi from adhering to this portion as much as possible, and the maintenance of the apparatus is remarkably improved.
笹かまぼこの整形を行うローラーの母材となる円筒型の硬質樹脂製のローラーに、筒型のシリコーン樹脂製の整形ロールを装着し、自動・連続して移動してくる串に刺さった状態のすり身をローラーの回転とともにすり身の表面を潰す。このとき、シリコーン樹脂材が柔らかいため、すり身の表面を手の平で叩いた様な柔らか味のある形に整形できる。A cylindrical silicone resin shaping roll is attached to a cylindrical hard resin roller that is the base material of the roller that performs the kamaboko shaping, and it is stuck in a skewer that moves automatically and continuously. The surimi is crushed as the roller rotates. At this time, since the silicone resin material is soft, the surface of the surimi can be shaped into a soft taste like that of a palm.
図１は本発明に関わる整形装置全体の実施例である。１は整形装置本体であり、２ａ〜２ｃは表面がシリコーン樹脂製の整形ローラーである。前工程で成形されて串に刺さったすり身３は、駆動するチェーン４に固定された串差しホルダー５の中に入っており、串６に刺さった状態で矢印の進行方向に運ばれ、整形ローラー２ａ〜２ｃに潰されて整形される。整形ローラーが２ａ〜２ｃの３セットあるのは、一度にすり身１を潰して整形するのではなく、３セットの整形ローラーの間を通すことで徐々に任意の形状にするためである。FIG. 1 shows an embodiment of the entire shaping apparatus according to the present invention. 1 is a shaping apparatus main body, and 2a to 2c are shaping rollers whose surfaces are made of silicone resin. The surimi 3 formed in the previous process and stabbed into the skewer is contained in the skewer holder 5 fixed to the driving chain 4 and is carried in the direction of the arrow in the state of being stabbed in the skewer 6, It is crushed and shaped into 2a-2c. The reason why there are three sets of shaping rollers 2a to 2c is not to crush and shape the surimi 1 at a time, but to gradually form any shape by passing between three sets of shaping rollers.
図２は、整形装置本体１を上から見た断面図であり、駆動するチェーン４によって運ばれてくるすり身３が、シリコーン樹脂製の整形ローラー２ａ〜２ｃによって徐々に潰される過程を簡易的に説明するものである。先に説明したように運ばれてくるすり身３は先ず整形ローラー２ａの間を通ることで潰され、続けて整形ローラー２ｂから整形ローラー２ｃの間を通ることで段階的に潰されることで任意の形状となる。FIG. 2 is a cross-sectional view of the shaping device main body 1 as viewed from above. A process in which the surimi 3 carried by the driving chain 4 is gradually crushed by the silicone resin shaping rollers 2a to 2c is simply shown. Explain. As described above, the surimi 3 to be carried is first crushed by passing between the shaping rollers 2a, and then crushed in stages by passing between the
図３は、整形ローラー２ａ〜２ｃの構成要素であり、ローラーの母材となる円筒型の硬質樹脂製のローラーに装着される筒型のシリコーン樹脂製の整形ロール７である。この整形ロール７の厚みは３〜６ｍｍ程度で、外径は１２０ｍｍであり、シリコーン材の特性を活かした柔軟性のある質感となっている。FIG. 3 is a component of the shaping rollers 2a to 2c, and is a cylindrical silicone resin shaping roll 7 mounted on a cylindrical hard resin roller serving as a base material of the roller. The shaping roll 7 has a thickness of about 3 to 6 mm and an outer diameter of 120 mm, and has a flexible texture utilizing the characteristics of the silicone material.
図４は、シリコーン樹脂製の整形ロール７の断面図であって、８および９は、それぞれシリコーン樹脂製ロール７を内側から支える骨格である硬質樹脂製ローラーとこのローラーの回転軸となっているステンレス製のシャフトである。硬質樹脂型ローラー８の外径は、ローラーの回転の際にシリコーン樹脂製ロール７が、運ばれてくるすり身３との摩擦で空転しないように、シリコーン樹脂製ロール７の内径に対して２ｍｍ程度大きい寸法となっている。また、回転の際に硬質樹脂製ローラー８からシリコーン樹脂製の整形ロール７が、上下にズレないように硬質樹脂製ローラー８の端部は凸型となっている。FIG. 4 is a cross-sectional view of the shaping roll 7 made of silicone resin, and 8 and 9 are a hard resin roller that is a skeleton that supports the silicone resin roll 7 from the inside and a rotation axis of this roller, respectively. It is a stainless steel shaft. The outer diameter of the hard resin type roller 8 is about 2 mm with respect to the inner diameter of the silicone resin roll 7 so that the silicone resin roll 7 does not slip due to friction with the surimi 3 being carried when the roller rotates. The dimensions are large. Further, the end portion of the hard resin roller 8 is convex so that the silicone resin shaping roll 7 does not shift vertically from the hard resin roller 8 during rotation.
本発明によれば、笹かまぼこの表面を弾力性のあるシリコーン樹脂製の整形ロールで潰して整形することで、より手の平で叩いた様な風合いに近い笹かまぼこの整形ができ、またシリコーン樹脂製の整形ロールがカートリッジ式であるために装置の洗浄の際は容易に取外しができるので衛生的である。According to the present invention, by crushing and shaping the surface of the cocoon kamaboko with an elastic silicone resin shaping roll, the cocoon kamaboko can be shaped more like a slap with a palm, and made of silicone resin. Since the shaping roll of this type is a cartridge type, it can be easily removed when cleaning the apparatus, which is hygienic.
１ 整形装置本体
２ａ、２ｂ、２ｃ 整形ローラー
３ すり身
４ チェーン
５ 串差しホルダー
６ 串
７ シリコーン樹脂製の整形ロール
８ 硬質樹脂製ローラー
９ シャフトDESCRIPTION OF SYMBOLS 1
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| JP2012289422A JP5782598B2 (en) | 2012-12-21 | 2012-12-21 | 笹 Kamaboko automatic shaping device |
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| JP2012289422A JP5782598B2 (en) | 2012-12-21 | 2012-12-21 | 笹 Kamaboko automatic shaping device |
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| JP2014121310A true JP2014121310A (en) | 2014-07-03 |
| JP5782598B2 JP5782598B2 (en) | 2015-09-24 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5338676A (en) * | 1976-09-21 | 1978-04-08 | Sendai Mekanitsuku Kougiyou Kk | Automatic apparatus for producing boiled fish paste with bamboo leaf shape |
| JPS5392094U (en) * | 1976-12-27 | 1978-07-27 | ||
| JP2000024587A (en) * | 1998-07-08 | 2000-01-25 | Daikure Co Ltd | Imitation wood like pattern coating method |
| JP2008268343A (en) * | 2007-04-17 | 2008-11-06 | Murata Mach Ltd | Fixing device |
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2012
- 2012-12-21 JP JP2012289422A patent/JP5782598B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5338676A (en) * | 1976-09-21 | 1978-04-08 | Sendai Mekanitsuku Kougiyou Kk | Automatic apparatus for producing boiled fish paste with bamboo leaf shape |
| JPS5392094U (en) * | 1976-12-27 | 1978-07-27 | ||
| JP2000024587A (en) * | 1998-07-08 | 2000-01-25 | Daikure Co Ltd | Imitation wood like pattern coating method |
| JP2008268343A (en) * | 2007-04-17 | 2008-11-06 | Murata Mach Ltd | Fixing device |
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