EP3184203A1 - Chambre de remplissage pour une machine de coulée sous pression - Google Patents
Chambre de remplissage pour une machine de coulée sous pression Download PDFInfo
- Publication number
- EP3184203A1 EP3184203A1 EP16002518.5A EP16002518A EP3184203A1 EP 3184203 A1 EP3184203 A1 EP 3184203A1 EP 16002518 A EP16002518 A EP 16002518A EP 3184203 A1 EP3184203 A1 EP 3184203A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molybdenum
- filling chamber
- insert
- molybdenum alloy
- metallic sheath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 50
- 239000011733 molybdenum Substances 0.000 claims abstract description 50
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910001182 Mo alloy Inorganic materials 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052702 rhenium Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241001239379 Calophysus macropterus Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910015269 MoCu Inorganic materials 0.000 description 1
- 229910016024 MoTa Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum oxide Inorganic materials [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2023—Nozzles or shot sleeves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
Definitions
- the invention relates to a filling chamber for a die casting machine according to the preamble of claim 1.
- the inner surface of the filling chamber of a die casting machine is most affected by wear in the region of the feed opening.
- this always impinges on the inner surface of the filling chamber at the same location below the feed opening.
- washouts in the area below the feed opening, whereby the sliding movement of the pressure piston in the chamber can be hindered and the pressure piston is exposed to greater wear.
- An insert that extends only over the area of the feed opening and that can be rapidly replaced with a new one when worn, provides a quick remedy in the most common cases of wear of the sliding surface for the pressure piston.
- the insert extends from the outer end of the filling chamber to axially within the feed opening and comes into contact at its inner end in a narrow annular region with its peripheral surface with the inner wall of the filling chamber, while at its outer end of a between its outer periphery and the inner wall the filling chamber attacking centering is guided coaxially to the filling chamber.
- a filling chamber for a die casting machine with a supply port for liquid casting material in which in the filling chamber wall in the region opposite to the feed opening a cooling device is provided.
- the cooling device is formed from an insertable from the outside into the Golfschand disc, which is provided with at least one guide channel for a coolant.
- this measure is intended to extend the service life of a filling chamber insert.
- the invention has the object of developing a filling chamber for a die casting machine for longer life.
- the invention includes a filling chamber for a die casting machine, the cylindrical inner surface serving as a sliding surface for a pressure piston and having a feed opening for liquid casting material and a removable cylindrical insert, on the inner surface of the pressure piston slides along and with a radial, with the feed opening of the Filling chamber is provided in the associated opening of the lateral surface.
- the inner surface of the removable insert is at least partially made of molybdenum or a molybdenum alloy.
- the invention is based on the consideration that the greatest wear occurs in a filling chamber in the filling area.
- the reason for the wear are, for example, in die-cast aluminum, low-iron aluminum alloys, the attack the steel of the filling chamber or the exchange socket and can form leaching.
- the commonly used steel is replaced in the filling of the filling chamber by molybdenum or a molybdenum alloy, so that the hot melt initially impinges only on a molybdenum or molybdenum alloy surface.
- Such surfaces are on the one hand thermally stable and resistant to corrosion.
- Pure molybdenum has a linear thermal expansion coefficient of 5.2x10 -6 1 / K at room temperature. These values are considerably lower than those of commercially available steels.
- the molybdenum alloy may be a so-called TZM molybdenum.
- TZM molybdenum is a hardened and particle-reinforced molybdenum based alloy. The formation of a Mo-Ti mixed crystal and finely divided Ti carbides are responsible for the excellent strength properties at temperatures up to 1400 ° C.
- TZM molybdenum is an alloy of 0.50% titanium, 0.08% zirconium and 0.01-0.04% carbon, balance molybdenum. Due to its high strength, TZM molybdenum is particularly suitable for high temperature applications.
- TZM molybdenum has higher recrystallization temperature, higher strength, hardness and good toughness at room temperature and elevated temperatures than unalloyed molybdenum. In addition, TZM molybdenum has good thermal conductivity and is easy to process.
- molybdenum alloys may be suitable: Material designation Chemical composition [in% by weight] MHC 1.2% Hf, 0.05-0.12% C, balance Mo Mon-lanthanum oxide ML 0.3% La 2 O 3 , balance Mo MLR (recrystallized) 0.7% La 2 O 3 , balance Mo MLS (low tension) 0.7% La 2 O 3 , balance Mo MolLQ 0.03% La 2 O 3 , balance Mo Mon-yttria MY 0.47% Y 2 O 3 , 0.08% Ce 2 O 3 , balance Mo MoRe more5 5% Re, rest Mo MoRe41 41% Re, rest Mo MoW MW20 20% W, balance Mo MW30 30% W, rest Mo MW50 50% W, rest Mo MoCu MoCu30 30% Cu, balance Mo MoCu15 15% Cu, balance Mo MoZrO 2 MZ17 1.7% ZrO 2 , balance Mo monb MoNb10 9.71% Nb, rest Mo MoTa MT11 10.75% Ta, rest Mo monb MoNb10 9.71% Nb, rest
- the molybdenum alloy MHC contains carbides as in TZM, which positively influence the mechanical properties.
- admixtures in the form of oxides increase the recrystallization temperature and creep resistance of molybdenum.
- Rhenium in molybdenum ensures better ductility.
- copper increases the thermal conductivity and only slightly changes the thermal expansion coefficient.
- the removable insert may be constructed of a metallic sheath and an inner sleeve of molybdenum or a molybdenum alloy.
- the socket and the protective device are to be regarded as a connected part, which can be mounted as an insert in a filling chamber and also replaced again.
- a sleeve-like protection device for the sleeve made of molybdenum or a molybdenum alloy is arranged by the sheath.
- This protection device allows a nondestructive assembly and disassembly of the socket.
- the metallic sheath of the insert may preferably consist of a steel, which in practice has only slight or no wear and can thus be used for several bushes.
- the preferred geometry of the sheath corresponds to a hollow cylinder, in the inner circumferential surface of the sleeve made of molybdenum or a molybdenum alloy is introduced.
- the outer surface of the sleeve is completely enclosed by the sheath and thereby supported.
- the outer surface of the casing itself comes into contact with the inner surface of the filling chamber.
- the filling opening is correspondingly recessed for the melt, both in the casing and in the bush made of molybdenum or a molybdenum alloy, so that melt can be introduced into the interior of the filling chamber via the filling chamber opening when the system is operated.
- the cylinder-like sheath and the sleeve made of molybdenum or a molybdenum alloy are made to fit, ie that the metallic sheath of the insert in the axial direction has the same length as the bushing made of molybdenum or a molybdenum alloy.
- both Bushes are identical to two sleeves which are precisely pushed into one another and terminate flush with each other in the axial direction, and both have a recess for filling in the melt.
- it can also be carried out axially slightly longer and at least one side with flange surfaces, the metallic shell, with which contacts an end face of the inner sleeve of molybdenum or a molybdenum alloy.
- the bush made of molybdenum or a molybdenum alloy can be made in one piece or in several pieces. With multi-piece bushings occurring during operation thermally induced stresses in the material can be countered.
- sockets can also be composed of two half-shells or even of several segments. Here it is important that the metallic sheath takes over a supporting effect, which holds the individual parts of the sleeve made of molybdenum or a molybdenum alloy.
- the inner sleeve made of molybdenum or a molybdenum alloy can be constructed of several segments.
- the sides of the segments can also be chamfered in order to avoid edge breakouts.
- the surface of the bush largely remains as a sliding surface for the pressure piston.
- the recesses or cavities, which arise through a chamfer or a gap also some melt can penetrate.
- the amount is so small that no harmful effects on the surrounding metal are to be feared.
- a gap filled with die-casting material can also further stabilize the segments and also contribute to a reduction in stress.
- the metallic sheath of the insert a compressive stress on the bush made of molybdenum or a Molybdenum alloy exercises.
- this radial bias can be a tensile stress as an undesirable state of stress in the material compensate both in one-piece sockets as well as constructed from several segments sockets.
- the stress state in the material should at least be below the characteristic values for the tensile stress which are still acceptable for the respective material.
- the metallic sheath of the insert can exert a compressive stress on the bush made of molybdenum or a molybdenum alloy, even at the operating temperature.
- sufficient precautions can be taken even at elevated temperature and as a result of the pressure surges during the pressure casting process that the bushing material has the longest possible service life without being damaged.
- the metallic sheath of the insert may have an axial slot.
- the sheath By choosing the inner diameter of the sheath slightly smaller than the outer diameter of the bush, the sheath can be slightly widened by the axial slot and pushed over the bushing. By widening again creates a radially inward bias by the elastic properties of the metal used.
- the axial slot can also be used to prevent rotation of the entire insert by at least a part of the resulting through the slot opening cooperates with an existing on the Guschand guide nipple or other bulge.
- the metallic sheath of the insert on the sleeve made of molybdenum or a molybdenum alloy overlap the end face and form a uniform cylindrical surface with the inner surface of the sleeve.
- This overlap forms a uniform plane for the pressure piston Sliding surface and the socket is securely fixed in the axial direction.
- the metallic sheathing frontally have a retaining ring which fixes the bush made of molybdenum or a molybdenum alloy.
- the retaining ring is firmly bolted, for example, with the rest of the sheath.
- the removable insert with its inner surface can form only part of the sliding surface for the pressure piston in the region of the feed opening of the filling chamber. In most cases, it is only necessary to set up a protection in the filling zone, since there the hot molten metal meets the filling chamber inner wall first.
- the removable insert may extend from the outer end of the filling chamber to axially within the feed opening. In this part of the plant, the material is exposed to special thermal and corrosive loads.
- the removable insert can be made entirely of molybdenum or a molybdenum alloy.
- the removable insert can have the same geometry as an existing exchange socket.
- it is nevertheless advantageous to simply swap a steel bushing with a molybdenum or molybdenum alloy bush. In this case usually no further adjustments in the geometric design must be carried out.
- the removable insert can a metallic sheath and an inner thin layer of molybdenum or a molybdenum alloy.
- a suitable thin layer may be applied to the inside of the casing, which originally has a slightly larger inner diameter than the rest of the filling chamber. Overall, then the inner diameter of the surface with the layer is in turn aligned with the inner diameter of the rest of the filling chamber.
- Fig. 1 schematically shows a longitudinal section through a filling chamber 1 with insert 10 and the feed opening 3 as a filling area for casting material.
- the insert 10 has a cylindrical shape and extends from the outer right end of the filling chamber 1 to within a feed opening 3 in the filling chamber 1 in the coaxial direction.
- the filling chamber 1 is a hollow cylindrical body with a front portion 5, whose inner diameter corresponds to the diameter of the pressure piston, wherein the cylindrical inner surface 2 as a sliding surface for the in Fig. 1 not shown further pressure piston is used.
- At this front Area 5 is followed by a rear area 6, in which the feed opening 3 for the casting material is arranged and which serves to receive the insert 10.
- the rear portion 6 has a larger inner diameter than the front portion 5.
- the inner diameter of the rear portion 6 is designed so that the insert 10 is held securely and can still be removed with simple means.
- a clamping ring 4 is releasably secured, which is pressed against the insert 10 to fix its position inside the filling chamber 1.
- the clamping ring 4 may conveniently be fastened by means of a quick release to the filling chamber 1.
- the clamping ring 4 has a central recess, through which the pressure piston can be guided into the filling chamber 1.
- the removable insert 10 is constructed of a metallic sheath 20 and an inner sleeve of molybdenum or a molybdenum alloy 30.
- the metallic sheathing 20 of the insert 10 engages on the socket made of molybdenum or a molybdenum alloy 30 on the front side and forms with the inner surface 31 of the bushing 30 a uniform cylindrical surface. In this way, the holding force for the fixation of the insert 10 is exerted by the end face of the clamping ring 4 on the metallic shell 20.
- the metallic shell is closed at the end by a retaining ring 25 which fixes the bush made of molybdenum or a molybdenum alloy.
- Fig. 2 schematically shows a view of the end facing away from a mold a filling chamber 1.
- the clamping ring 4 is chamfered at the central recess to form an inclined guide plane for the pressure piston.
- Fig. 3 schematically shows a side view of an insert 10.
- the insert 10 has adjacent to the feed opening 3 from Fig. 1 for the molten metal of the filling chamber 1 has an opening 11 of the lateral surface, which has a slightly larger diameter than the tapered feed opening.
- Fig. 4 schematically shows a longitudinal section through an insert 10 viewed from below, in which the opening 11 can be seen as a rectangular section.
- the insert 10 has an overall uniform inner diameter, wherein the inner surface 31 of the molybdenum or molybdenum alloy bushing and the inner surface of the overlying portion of the casing with the cylindrical inner surface 2 of the filling chamber 1 from Fig. 1 exactly aligned and together with this forms the sliding surface for a pressure piston.
- the outer diameter of the insert 10 is also constant over wide areas. Only at the front end of the transition from the end face to the outer shell of the insert 10 is chamfered to facilitate the insertion of the insert 10 into the filling chamber 1. In addition, the outer diameter of the insert 10 is reduced at the outer end to make room for the arrangement of the clamping ring 4, as in Fig. 1 is shown.
- Fig. 5 schematically shows an oblique view of an insert 10 suitable for mounting in the filling chamber.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015016756.1A DE102015016756A1 (de) | 2015-12-23 | 2015-12-23 | Füllkammer für eine Druckgießmaschine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3184203A1 true EP3184203A1 (fr) | 2017-06-28 |
EP3184203B1 EP3184203B1 (fr) | 2018-10-17 |
Family
ID=57538981
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16002518.5A Active EP3184203B1 (fr) | 2015-12-23 | 2016-11-25 | Chambre de remplissage pour une machine de coulée sous pression |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3184203B1 (fr) |
DE (1) | DE102015016756A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019112586A1 (de) * | 2019-05-14 | 2020-11-19 | Weldstone Components GmbH | Modifizierte Füllkammer für eine Druckgießmaschine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3786552A (en) * | 1971-06-30 | 1974-01-22 | Mitsubishi Metal Mining Co Ltd | Method of manufacturing a composite bimetallic sleeve for a die-casting machine |
DE4201781A1 (de) * | 1991-01-24 | 1992-07-30 | Tokyo Yogyo Kk | Einspritzteil fuer eine druckgussmaschine |
DE4229338C2 (de) | 1992-09-02 | 2000-07-06 | Hugo Kunz | Füllkammer für eine Druckgießmaschine |
DE10205246B4 (de) | 2002-02-08 | 2004-04-15 | Wieland-Werke Ag | Füllkammer für eine Druckgießmaschine |
DE102006002342A1 (de) * | 2006-01-18 | 2007-07-26 | Kompetenzzentrum Neue Materialien Nordbayern Gmbh | Werkzeug |
-
2015
- 2015-12-23 DE DE102015016756.1A patent/DE102015016756A1/de not_active Withdrawn
-
2016
- 2016-11-25 EP EP16002518.5A patent/EP3184203B1/fr active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3786552A (en) * | 1971-06-30 | 1974-01-22 | Mitsubishi Metal Mining Co Ltd | Method of manufacturing a composite bimetallic sleeve for a die-casting machine |
DE4201781A1 (de) * | 1991-01-24 | 1992-07-30 | Tokyo Yogyo Kk | Einspritzteil fuer eine druckgussmaschine |
DE4229338C2 (de) | 1992-09-02 | 2000-07-06 | Hugo Kunz | Füllkammer für eine Druckgießmaschine |
DE10205246B4 (de) | 2002-02-08 | 2004-04-15 | Wieland-Werke Ag | Füllkammer für eine Druckgießmaschine |
DE102006002342A1 (de) * | 2006-01-18 | 2007-07-26 | Kompetenzzentrum Neue Materialien Nordbayern Gmbh | Werkzeug |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019112586A1 (de) * | 2019-05-14 | 2020-11-19 | Weldstone Components GmbH | Modifizierte Füllkammer für eine Druckgießmaschine |
WO2020229588A1 (fr) | 2019-05-14 | 2020-11-19 | Weldstone Components GmbH | Substrats métalliques sujets à usure revêtus et procédé de fabrication de ceux-ci |
Also Published As
Publication number | Publication date |
---|---|
EP3184203B1 (fr) | 2018-10-17 |
DE102015016756A1 (de) | 2017-06-29 |
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