Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
  • C08F255/02—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/20—Compounding polymers with additives, e.g. colouring
  • C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/20—Compounding polymers with additives, e.g. colouring
  • C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
  • C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
  • C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
  • C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
  • C09D123/04—Homopolymers or copolymers of ethene
  • C09D123/08—Copolymers of ethene
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
  • C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
  • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
  • H01L31/042—PV modules or arrays of single PV cells
  • H01L31/048—Encapsulation of modules
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
  • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
  • H01L31/042—PV modules or arrays of single PV cells
  • H01L31/048—Encapsulation of modules
  • H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
  • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L23/04—Homopolymers or copolymers of ethene
  • C08L23/08—Copolymers of ethene
  • C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
  • C08L23/0853—Vinylacetate
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2312/00—Crosslinking
  • C08L2312/08—Crosslinking by silane
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
  • C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
  • C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
  • C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E10/00—Energy generation through renewable energy sources
  • Y02E10/50—Photovoltaic [PV] energy

Definitions

• the present invention relates to a novel composition based on a functional polyolefin and comprising a crosslinking agent in high concentration.
• This composition can be used as a polymer crosslinking masterbatch. More particularly, this composition can advantageously be used to manufacture films encapsulating photovoltaic cells.
• Organic peroxides are commonly used for the crosslinking of thermoplastic resins or elastomers, these resins and elastomers being grouped together in the present description under the term "polymers".
• a peroxide is generally mixed with the polymer to be crosslinked in a first step, then a second polymer forming step is carried out and a third crosslinking step, for example by a heat treatment.
• the peroxides can be in liquid or solid form.
• they are mixed at high temperature, that is to say a temperature above the softening point of the polymer, for example by extrusion or kneading; the peroxides are then usually in a liquid form.
• compositions comprising an additional polymer and peroxides in high concentration, well known under the name of "master batch".
• master batch comprising an elastomeric polymer such as the ethylene-vinyl acetate copolymer, from 30% to 50% by weight of the composition of an organic peroxide, a plasticizer, a polyoctenamer as well as charges.
• the described masterbatch is manufactured by a mixer for thermoplastics by melting the polymers with the plasticizer and adding the peroxide and then the fillers.
• the masterbatch does not include a functional polyolefin.
• a photovoltaic module includes a "photovoltaic cell", this cell being capable of transforming light energy into electricity.
• a conventional photovoltaic cell this photovoltaic cell 10 comprises cells 12, a cell containing a photovoltaic sensor 14, generally based on treated silicon in order to obtain photoelectric properties, in contact with electron collectors 16 placed above (upper collectors) and below (lower collectors) of the photovoltaic sensor.
• the upper collectors 16 of one cell are connected to the lower collectors 16 of another cell 12 by conducting bars 18, generally consisting of a metal alloy. All these cells 12 are connected together, in series and / or in parallel, to form the photovoltaic cell 10.
• the photovoltaic cell 10 When the photovoltaic cell 10 is placed under a light source, it delivers a continuous electric current, which can be recovered at the terminals 19 of the stack 10.
• the solar module 20 comprises the photovoltaic cell 10 of FIG. 1 embedded in an "encapsulant" 22.
• Upper protective layer 24 and a lower protective film 26, also known as “backsheet”, are arranged on both sides of the encapsulated battery.
• this encapsulant 22 must perfectly match the shape of the space between the photovoltaic cell 10 and the protective layers 24 and 26 to prevent the presence of air, which would limit the efficiency of the solar module.
• the encapsulant 22 must also prevent the contact of the cells 12 with the water and the oxygen of the air, in order to limit the corrosion.
• this encapsulant is generally a composition comprising a polyolefin modified with a coupling agent in order to "encapsulate" the photovoltaic cell 10.
• the coupling agents are added in combination with a crosslinking agent, which also prevents creep of the encapsulant over time.
• Coupling agents are products generally chosen from organic silanes or titanates; the crosslinking agents are generally chosen from organic peroxides.
• the components are generally assembled by rolling, and the panel is pulled under vacuum via a silicone membrane.
• this silicone membrane tends to degrade in contact with these coupling agents. This is a major problem for photovoltaic module manufacturers at the moment because these silicone membranes are expensive and a shutdown of production is necessary for the time of their replacement.
• coupling agents tend to hydrolyze on contact with moisture and lose their activity over time.
• EP 1956661 A1 discloses a masterbatch, in admixture with a silane-modified polyethylene, used in photovoltaic cell encapsulants.
• This masterbatch comprises a metallocene polyethylene of particular density, a UV absorber, a light stabilizer and a thermal stabilizer and does not include peroxide or coupling agent.
• the subject of the invention is therefore a novel composition
• a novel composition comprising a mixture of a crosslinking agent and a first polyolefin comprising a functional monomer X chosen from unsaturated carboxylic acid or dicarboxylic acid anhydrides, unsaturated carboxylic acids and epoxides.
• unsaturated material capable of being cross-linked with a second polyolefin to form a support-supported assembly, said assembly and support forming a two-layered integral structure, characterized in that the amount of crosslinking agent is greater than or equal to 5% of the total mass of the composition.
• This composition has the advantage of being crosslinkable and adhesive, even in the absence of coupling agents.
• it is useful as a polymer crosslinking masterbatch, in particular polyolefins, whose adhesion capacity to substrates such as polymers, metals, metal oxides or silicon is to be increased.
• the amount of crosslinking agent is in the range of from 6 to 30% of the total weight of the composition, preferably from 7 to 16%.
• the crosslinking agent is, for example, an organic peroxide.
• the composition may further comprise a coupling agent, which is an agent capable of increasing the adhesive power of the composition.
• a coupling agent which is an agent capable of increasing the adhesive power of the composition.
• the polyolefin is preferably a polymer of:
• the polyolefin comprises, with respect to its total weight:
• the polyolefin comprises in relation to its total weight:
• the functional monomer (X) included in the polyolefin may be inserted therein by grafting or by copolymerization.
• the functional monomer (X) may be maleic anhydride.
• the support (24) is made of glass, poly (methyl methacrylate) (PMMA) or any other polymer composition combining these characteristics.
• composition according to the invention comprising:
• a third step of recovering the composition By using the processes carried out in the molten state, that is to say by mixing the compounds at a temperature above the softening temperature, a phenomenon of premature crosslinking of the composition can be observed because the activation temperature of the peroxide may be less than the processing temperature (as for example by following the process described in the documents US5589526, US3594342 and EP 1956661 A1).
• An advantage of this preferred method is that, in comparison with the melt processes, the phenomenon of premature crosslinking of the composition is limited and the manufacturing process is simple.
• composition obtained by this preferred method is also an object of the invention.
• the composition may advantageously be used as a crosslinking masterbatch of a so-called "second polymer” polymer, preferably a "second polyolefin” polyolefin.
• Another object of the invention is a film obtained by a manufacturing process comprising a step of mixing a polyolefin with the composition according to the invention and a step of forming a film of said mixture.
• the film thus obtained is useful as encapsulant of photovoltaic cells.
• the present invention also relates to the use of a film, consisting of a structure obtained from the composition according to any one of claims 1 to 1 1 having crosslinked with a second polyolefin, as encapsulant of photovoltaic cells.
• the invention also relates to a photovoltaic module manufacturing method comprising:
• FIG. 1, already described, represents an example of a photovoltaic cell, parts (a) and (b) being views of 3 ⁇ 4, part (a) showing a cell before connection and part (b) a view after connection of 2 cells; part (c) is a top view of a complete photovoltaic cell.
• Figure 2 already described, shows a cross section of a solar module.
• composition according to the invention comprises a mixture of a crosslinking agent and of a polyolefin comprising a functional monomer (X) chosen from unsaturated carboxylic acid or dicarboxylic acid anhydrides, unsaturated carboxylic acids. and unsaturated epoxides.
• X functional monomer chosen from unsaturated carboxylic acid or dicarboxylic acid anhydrides, unsaturated carboxylic acids. and unsaturated epoxides.
• Organic peroxides are particularly advantageous crosslinking agents capable of crosslinking polymers such as polyolefins when they are subjected to heat.
• organic peroxide is meant any hydrocarbon molecule comprising a peroxide type function O-O. These peroxides take a solid or liquid form. The organic peroxide can also be dissolved with an organic solvent. Mixtures of peroxides can also be used.
• the organic peroxide may advantageously be selected from the families of dialkyl peroxides or peroxyesters.
• the organic peroxide is preferably selected from tert-butyl 2-ethylperhexanoate, di-t-amyl peroxide, dicumyl peroxide, t-butyl peroxide and cumyl, OO-t-butyl monoperoxycarbonate and O - (2-ethylhexyl), the monoperoxycarbonate of OO-t- 0- (2-ethylhexyl) pentyl e ⁇ , isopropyl carbt-butyl monoperoxycarbonate, dihydrogen hydroperoxide, ditertioamyl hydroperoxide, 2,5-Dimethyl-2 5-di (t-butylperoxy) hexane and 2,2-di (t-amylperoxy) propane.
• the peroxide may optionally comprise an organic solvent such as alkane, aromatic, alkene, halogenated or alcohol type solvents.
• the solvent molecules comprise from 1 to 12 carbon atoms.
• a solvent mention may be made of decane, dodecane, 2,4,4-trimethylpentene, ⁇ -methylstyrene, trichlorethylene, toluene, benzene, ethylbenzene and (1-methylethenyl) benzene, 2-ethylhexanol, isopropanol, t-butyl alcohol or acetone.
• the amount of solvent is less than or equal to 25% of the total mass of the organic peroxide solution (b), or even less than or equal to 10%.
• the solvent used is preferably not a solvent of the copolymer, especially when the amount of solvent in the peroxide solution is greater than 20% by weight.
• solvent of the copolymer is meant a polymer concentration greater than or equal to 0.05 g per ml of solvent when 1 g of copolymer per ml of solvent is brought into contact for one hour at 23 ° C.
• a polyolefin is a polymer obtained from constituent monomers including olefins. These olefins may be chosen from ethylene, propylene, but-1-ene, pent-1-ene, hexene-1, hept-1-ene, oct-ene or decene. lene.
• the olefin is ethylene.
• the polyolefin of the composition according to the invention comprises a functional monomer (X) chosen from among unsaturated carboxylic acid anhydrides, unsaturated dicarboxylic acid anhydrides, unsaturated carboxylic acids and unsaturated epoxides.
• X functional monomer chosen from among unsaturated carboxylic acid anhydrides, unsaturated dicarboxylic acid anhydrides, unsaturated carboxylic acids and unsaturated epoxides.
• unsaturated monomer (X) included on the polyolefin trunk these are:
• Unsaturated epoxides are, for example, aliphatic glycidyl esters and ethers such as glycidyl allyl glycidyl ether, vinyl glycidyl ether, maleate and itaconate, acrylate and glycidyl methacrylate.
• alicyclic glycidyl esters and ethers such as 2-cyclohexene-1-glycidyl ether, cyclohexene-4,5-diglycidyl carboxylate, cyclohexene-4-glycidyl carboxylate, 5-norbornene-2-methyl-2 glycidyl carboxylate and endocis-bicyclo (2,2,1) -5-heptene-2,3-diglycidyl dicarboxylate. It is preferred to use glycidyl methacrylate as the unsaturated epoxide.
• the unsaturated carboxylic acids are, for example, acrylic acid or methacrylic acid.
• the carboxylic acid or dicarboxylic acid anhydrides may be chosen, for example, from maleic, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic anhydride, 4-methylenecyclohex-4-ene-l, 2- anhydrides.
• the polyolefin may also comprise another monomer capable of copolymerizing with the olefin, called "additional monomer".
• additional monomer a monomer capable of copolymerizing with the olefin
• ⁇ a different olefin of the first olefin, the latter may be chosen from those mentioned above;
• ⁇ dienes such as for example 1, 4-hexadiene, ethylidene norbornene, butadiene;
• the unsaturated carboxylic acid esters such as for example alkyl acrylates or alkyl methacrylates grouped under the term (meth) acrylates.
• the alkyl chains of these (meth) acrylates can have up to 30 carbon atoms. Mention may be made, as alkyl chains, of methyl, ethyl, propyl, n-butyl, sec-butyl, isobutyl, tert-butyl, pentyl, hexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl or dodecyl.
• Mefhyl (Mefh) acrylates, Mefhyl and Fefyl are preferred as unsaturated carboxylic acid esters;
• vinyl esters of carboxylic acid As examples of vinyl esters of carboxylic acid, mention may be made of vinyl acetate, vinyl versatate, vinyl propionate, vinyl butyrate, or vinyl maleate. Vinyl acetate is preferred as the carboxylic acid vinyl ester.
• the functional monomer (X) may either be grafted or may be polymerized on the polyolefin.
• the polyolefin can be obtained by polymerization of the monomers (olefin, functional monomer (X) and optional additional monomer). This polymerization can be carried out by a radical high-pressure process in autoclave or tubular reactor, these processes and reactors being well known to those skilled in the art. These polymerization processes are known to those skilled in the art and may be mentioned for example the methods described in documents FR2498609, FR256941 1 and FR2569412. When the unsaturated monomer (X) is not copolymerized in the polyolefin trunk, it is grafted onto the polyolefin trunk. Grafting is also an operation known per se.
• composition would be in accordance with the invention if different functional monomers (X) were copolymerized and / or grafted onto the polyolefin trunk.
• graft polymers and these copolymers are marketed for example by the Applicant under the trademark LOTADER ® and Orevac ®.
• examples that may be mentioned include an ethylene-maleic anhydride copolymer, an ethylene-methyl (meth) acrylate-maleic anhydride copolymer, an ethylene-male copolymer, ethyl (meth) acrylate-maleic anhydride, an ethylene-
• (meth) acrylate-maleic anhydride an ethylene-vinyl acetate-maleic anhydride copolymer, an ethylene-glycidyl (meth) acrylate copolymer, an ethylene-(meth) acrylate copolymer, glycidyl methyl- (meth) acrylate, an ethylene-ethyl (meth) acrylate-glycidyl (meth) acrylate copolymer, an ethylene-butyl (meth) acrylate-glycidyl (meth) acrylate copolymer and an ethylene- (meth) acrylate copolymer; vinyl acetate - glycidyl (meth) acrylate.
• polyolefin grafted with a functional monomer (X) mention may be made of polyolefins of ethylene or of propylene grafted with maleic anhydride.
• polyolefins of ethylene or of propylene grafted with maleic anhydride By way of example, mention may be made of very low density polyethylene having a density ranging from 0.860 to 0.910, or the ethylene-propylene rubbers known under the name EPR (Ethylene Propylene Rubber) and EPDM (Ethylene Propylene Diene Monomer) having a specific gravity. ranging from 0.860 to 0.910.
• the polyolefin comprising a functional monomer (X) is chosen from an ethylene-methyl (meth) acrylate-maleic anhydride copolymer, an ethylene-ethyl (meth) acrylate-maleic anhydride copolymer and an ethylene-(meth) copolymer. butyl acrylate-maleic anhydride, an ethylene-vinyl acetate-maleic anhydride copolymer.
• composition according to the invention may also comprise coupling agents in order to further improve the adhesion to another support of the composition or the polymer to be crosslinked.
• It can be organic, mineral and more preferably semi-mineral semi-organic.
• the amount of coupling agent is in the range from 0 to 2% by weight relative to the total weight of the composition, for example from 0.1 to 1%.
• the composition may also include additives or inorganic fillers.
• additives or inorganic fillers By way of example of an additive, mention may be made of plasticizers, antioxidants or anti-ozone agents, antistatic agents, coloring materials, pigments, optical brighteners, heat stabilizers, light stabilizers, retarders of flame.
• fillers there may be mentioned clay, silica, talc, carbonates such as calcium carbonate, silicates such as sodium silicate.
• composition according to the invention is manufactured by mixing the crosslinking agent with the polyolefin comprising a functional monomer (X).
• This composition can be obtained by conventional techniques for mixing thermoplastics such as kneading or extrusion. Those skilled in the art adapt this temperature to the degradation temperature of the crosslinking agent so that the crosslinking does not occur significantly. Preferentially, the temperature at which this mixture is produced is up to 150 ° C., preferably in the range of 70 to 110 ° C. At this temperature, the crosslinking phenomenon of the crosslinking agent is limited.
• the crosslinking agent is in liquid form and the process comprises:
• the first contacting step can be carried out in any type of container.
• the container may be left open or closed after contacting.
• the container can be closed tightly or not.
• the container is sealed and is equipped with a valve.
• the crosslinking agent solution is brought into contact with the copolymer by pouring directly on it or by a drip system or by a spraying system such as a spray.
• the absorption step is carried out at a temperature at which the crosslinking agent solution remains liquid, that is to say at a temperature greater than or equal to the melting temperature of the crosslinking agent when it is used without solvent. However, it is advantageous that the temperature of the absorption step is lower than the softening temperature of the copolymer (a) measured according to ASTM E 28-99 (2004). Temperature of the absorption step may be in the range of 15 to 50 ° C.
• the absorption time is generally in the range of 10 to 600 minutes, preferably 20 to 240 minutes.
• the absorption step can be carried out with stirring. This stirring can be carried out by any stirring system, such as for example a system with pale, helical, screw or ultrasonic or in a rotary type device or drum, such as a dryer.
• the invention also relates to the composition obtained by such a method.
• An advantage of using this type of process is that the crosslinking observed during manufacture is lower than when the composition is manufactured using conventional techniques for mixing thermoplastics.
• This composition is useful as a crosslinking masterbatch of a second polymer, particularly a second polyolefin.
• this composition according to the invention makes it possible to crosslink the polymer while providing it with properties of adhesion to a support when the polymer is pressed against a support.
• any polyolefin can be used as the second polyolefin.
• copolymers of ethylene preferably comprising an amount of ethylene in the range of 50 to 90% by total weight of the copolymer.
• a copolymer of ethylene mention may be made of copolymers of ethylene and of an olefin other than ethylene, ethylene and vinyl acetate, ethylene and (meth) acrylate alkyl, ethylene and (meth) acrylic acid or copolymers of ethylene already mentioned which are used for the manufacture of the composition according to the invention.
• the composition is particularly useful for crosslinking copolymers of ethylene and vinyl acetate.
• the second polyolefin may also be a blend of polyolefins.
• the polymer to be crosslinked may further comprise a co-crosslinking agent.
• a peroxide forms during its activation free radicals on the polymer, which allows the cross-linking of the polymer chains, without the peroxide integrating into these chains.
• a crosslinking co-agent has a different operation of a peroxide: in fact, it is activated using a free radical initiator such as organic peroxides. Thus, activated during the degradation of the peroxide, it then forms crosslinking bridges with the polymer and is therefore integrated in the chain of the crosslinked polymer, unlike peroxides.
• the co-agent may be monofunctional or polyfunctional. It advantageously carries at least one carbamate, maleimide, acrylate, methacrylate or allyl function. These are substances advantageously having a molar mass less than or equal to 1000 g / mol, preferably less than or equal to 400 g / mol.
• the allyl carboxylates can be used.
• the co-agents may be allyl, diallyl and triallyl compounds.
• the crosslinking co-agent is chosen from triallyl cyanurate, triallyl isocyanurate, ⁇ , ⁇ 'm-phenylene dimaleimide, triallyl trimellitate and trimethylolpropane trimethacrylate, preferentially triallyl cyanurate.
• the degree of crosslinking of the crosslinked polymer is generally quantified by measuring the level of gel. This rate of freezing can be measured using method A of ASTM D2765-01 (2006).
• the gel level of the polymer is greater than or equal to 10, preferably greater than or equal to 20, for example greater than or equal to 50.
• the subject of the invention is also a process for producing a film comprising a step of mixing the composition according to the invention with a second polyolefin, followed by a step of forming a film.
• conventional mixing techniques are used, in particular in tools for processing thermoplastics, such as extruders or mixers. It can be mixed at a temperature below the degradation temperature of the crosslinking agent.
• the second forming step is carried out at a temperature below the degradation temperature of the crosslinking agent. Any type of apparatus allowing formatting such as presses, injectors or calenders can be used.
• We can also perform the shaping simultaneously with the first step, for example by extrusion film by placing a flat die at the end of the extruder.
• the invention also relates to the film obtained by this method.
• the film according to the invention may have a thickness ranging from 0.1 to 2 mm.
• the film is transparent, that is to say that a film of 500 ⁇ thickness has a transmission greater than or equal to 80% when evaluated according to ASTM D1003 for at least one length of wave of the visible range (from 380 to 780 nm), preferably greater than or equal to 85%, or even 90%.
• Another object of the invention is the use of this film as an encapsulant for photovoltaic cells.
• the film according to the invention has all the characteristics necessary for its use as an encapsulant, that is to say that it adheres and perfectly matches the photovoltaic cell and the protective layers, which makes it possible to avoid the presence of air that would limit the efficiency of the solar module.
• the encapsulant layers (and in particular the upper encapsulant layer) are transparent in accordance with the parameters given in the present description.
• a photovoltaic module a first lower encapsulant layer, a photovoltaic cell, a second upper encapsulant layer and then an upper protective layer ("frontsheet") are successively placed on a backsheet. ").
• frontsheet an upper protective layer
• additional layers, and in particular layers of binders or adhesives, can be found. It is specified that the film according to the invention can be used in any photovoltaic structure and that this use is obviously not limited to the modules presented in this description.
• photovoltaic sensor any type of photovoltaic sensor among which the so-called "conventional” sensors based on doped silicon, monocrystalline or polycrystalline; thin-film sensors formed for example of amorphous silicon, cadibium telluride, copper-indium disilenide or organic materials may also be used.
• backsheets that can be used in photovoltaic modules include, but are not limited to, monolayer or multilayer films based on polyester, fluoropolymer (PVF polyvinyl fluoride or PVDF polyvinylidene fluoride).
• fluoropolymer PVDF polyvinyl fluoride or PVDF polyvinylidene fluoride
• a particular backsheet structure mention may be made, for example, of fluoropolymer / polyethylene terephthalate / fluoropolymer or fluoropolymer / polyethylene terephthalate / EVA multilayer films.
• the top cover plate has abrasion and impact resistance properties, is transparent and protects the photovoltaic sensors from external moisture.
• the film according to the invention has a good adhesion with PMMA in comparison with conventional encapsulating films.
• the invention also relates to a method of manufacturing a photovoltaic module comprising at least:
• the manufacturing conditions will be readily determined by those skilled in the art by adapting the temperature to the degradation temperature of the crosslinking agent and the melting temperature of the polyolefin of the film.
• the firing temperature may be in the range of 80 to 160 ° C.
• those skilled in the art can refer for example to the Handbook of Photovoltaic Science and Engineering, Wiley, 2003. The invention will now be illustrated by the following examples. It should be noted that these examples are not intended in any way to limit the scope of the present invention.
• organic peroxide An organic peroxide is used.
• OO-t-butyl monoperoxycarbonate and O- (2-ethylhexyl) monoperoxycarbonate are used as organic peroxide.
• Vinyltrimethoxysilane is used as the coupling agent.
• granules of a copolymer of ethylene, vinyl acetate and maleic anhydride comprising, based on the weight of the polymer, 28% of acetate and 0 8% anhydride (copolymer 1).
• copolymer 2 For carrying out the comparative masterbatches, granules of a copolymer of ethylene and vinyl acetate comprising 33% by weight of acetate (copolymer 2) are used.
• the masterbatches have, based on the total mass of the masterbatch, the following compositions
• the organic peroxide (2.2 kg) with the copolymer (19.8 kg) and optionally the coupling agent are brought into contact in a roller stirrer in a closed vessel at 20 ° C., the axis of rotation of the roll being horizontal. and stirred by rotating the container at a speed of 10 rpm.
• a first half of the peroxide solution is injected at the beginning of the absorption and a second half is added after 30 minutes of absorption.
• the polymer particles are recovered after 120 minutes. The absorption of the peroxide solution in the particles is complete.
• the particles were measured after washing for one hour in n-heptane: the amount of peroxide in the copolymer is 10% by total weight of the composition.
• films of a mixture of 90% by weight of copolymer 2 with 10% by weight of masterbatch (Example 11, 12, CPl or CP2) are prepared. Films of a mixture of 85% by weight of copolymer 1 with 15% by weight of masterbatch 13 and a mixture of 85% by weight of copolymer 2 with 15% by weight of masterbatch are also prepared.
• CP3 a mixture of 90% by weight of copolymer 2 with 10% by weight of masterbatch
• a multilayer structure composed of glass (approximately 3 mm) / film (0.32 mm) / backsheet based on polyvinylidene fluoride (0.32 mm) is prepared. to evaluate the adhesion of the 3 types of films. This structure is realized in several stages:
• test tubes 24h in air-conditioned room
• the structure with PMMA is prepared according to the same protocol as above except that the support, in place of glass, is a PMMA plate (200 x 80 x 3 mm).
• the adhesion is measured by evaluating the structures on a ZWIC 1445 brand dynanometer equipped with a force sensor, at a pulling speed of 50 mm / min, for a peel at 90 ° C according to ISO 8510-2: 1990 : Adhesives - peel test for a flexible bonded bond on rigid. The test specimens are cut with a cutter and have a width of 15 mm. The test pieces have the following adhesions:
• Test 13 shows, when compared to Example CP3, that the masterbatch is particularly advantageous when the support is made of PMMA.
• the masterbatch is particularly advantageous when the support is made of PMMA.
• Vinyltrimethoxysilane is used as the coupling agent.
• ком ⁇ онент 1 For carrying out the comparative masterbatches (CP1), granules of a copolymer of ethylene and of vinyl acetate comprising 33% by weight of acetate (copolymer 2) are used. These masterbatches are then diluted in a matrix (M1, M2 and M3) to make films.
• the masterbatches have, based on the total mass of the masterbatch, the following compositions Products Example 11 Example CP1 Example 14
• Copolymer 1 (%) 90 0 86.5
• Copolymer 2 (%) 0 90 0
• the organic peroxide (2.2 kg) with the copolymer (19.8 kg) and optionally the coupling agent are brought into contact in a roller stirrer in a closed vessel at 20 ° C., the axis of rotation of the roll being horizontal. and stirred by rotating the container at a speed of 10 rpm.
• a first half of the peroxide solution is injected at the beginning of the absorption and a second half is added after 30 minutes of absorption.
• the polymer particles are recovered after 120 minutes. The absorption of the peroxide solution in the particles is complete.
• the particles were measured after washing for one hour in n-heptane: the amount of peroxide in the copolymer is 10% by total weight of the composition.
• films are prepared according to the compositions below: Example Example Example Example Example Example Example
• These films obtained from the 3 masterbatches 11, 14, and CP 1 are made on a counter-rotating twin-screw Haake extruder equipped with a film die.
• the temperature profile of the extruder is: hopper 20 ° C - Zonel: 75 -Zone 2: 75 -Filter film: 75 ° C, the screw speed of 80 rpm. Films 8 cm wide are obtained.
• a multilayer structure composed of glass (approximately 3 mm) / film (0.32 mm) / backsheet based on polyvinylidene fluoride (0.32 mm) is prepared to evaluate the adhesion of the three types of film. This structure is realized in several stages:
• test tubes 24h in air-conditioned room
• the adhesion is measured by evaluating the structures on a ZWIC 1445 dynamometer equipped with a force sensor, at a pulling speed of 50 mm / min, for a coat at 90 ° C according to ISO 8510-2: 1990 : Adhesives - peel test for a flexible bonded bond on rigid. The test specimens are cut with a cutter and have a width of 15 mm. The test pieces have the following adhesions:
• Tests 16 and 17 show, when compared to Example CP4, that the masterbatch is particularly advantageous when the support is PMMA (polymethyl methacrylate).

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