EP1088467A1 - Elektrisches widerstandsheizelement - Google Patents
Elektrisches widerstandsheizelementInfo
- Publication number
- EP1088467A1 EP1088467A1 EP99929202A EP99929202A EP1088467A1 EP 1088467 A1 EP1088467 A1 EP 1088467A1 EP 99929202 A EP99929202 A EP 99929202A EP 99929202 A EP99929202 A EP 99929202A EP 1088467 A1 EP1088467 A1 EP 1088467A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrically conductive
- heating element
- resistance
- layer
- resistance heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 118
- 239000000463 material Substances 0.000 claims abstract description 17
- 210000002105 tongue Anatomy 0.000 claims description 21
- 239000000945 filler Substances 0.000 claims description 10
- 239000012876 carrier material Substances 0.000 claims description 9
- 229920001940 conductive polymer Polymers 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 238000002788 crimping Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 claims 1
- 239000000758 substrate Substances 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 143
- 239000004020 conductor Substances 0.000 description 9
- 239000011888 foil Substances 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000007645 offset printing Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/146—Conductive polymers, e.g. polyethylene, thermoplastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/016—Heaters using particular connecting means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Definitions
- the present invention relates to an electrical resistance heating element according to the preamble of claim 1.
- Such resistance heating elements are used in many areas, e.g. used in the construction industry as underfloor heating.
- the conventionally used resistance heating elements, in which the heat is generated by so-called heating wires or heating foils, have the disadvantage that they are sensitive to mechanical stress and, moreover, require a person skilled in the art for precise installation.
- US-A-4'801784 describes a self-regulating heating element for the cable accessories and pipe protection industry, which works with surface electrodes and a resistance layer arranged between the surface electrodes.
- the surface electrodes are contacted with the power supply lines, for example with rivets. The contacting therefore requires the application of pressure, as a result of which contact between the surface electrodes and thus a short circuit can occur.
- an electric heating mat in which heating conductors are laminated or laminated onto a base film.
- connection areas are provided in which the heating conductors are exposed and can be connected by solder using a galvanic method or by riveting using a mechanical method.
- a resistance heating element for example as underfloor heating
- the uniform heat emission over the surface and on the other hand the simplicity and durability of the installation and the electrical Contacting important.
- the resistance heating element must be flexible in terms of its dimensions in order to take into account the size of the area to be heated.
- a resistance heating element which has the features of the characterizing part of claim 1.
- Advantageous developments of the invention are described in the dependent claims.
- surface electrodes are referred to as electrically conductive layers on which the resistance layer rests and via which the current is supplied.
- the resistance heating element according to the invention which is also referred to as a resistance sandwich, has predetermined contact points on account of the cutouts in the surface electrodes, at each of which a surface electrode can simply be connected to the power line.
- the contact can be made by pressing at high pressures.
- the tool is attached so that it engages in the recess of a surface electrode and on the other hand encompasses the resistance layer, the further surface electrode and the current supply device or the contact element. Even at high pressures, the contact between the surface electrodes cannot occur due to the recess and Overvoltage is avoided.
- contact components which contact the surface electrodes in depth.
- clamps can be used which engage at predetermined points from above and below via electrically conductive contact tongues or teeth in the resistance heating element.
- the one contact tongue is introduced into the recess of the first surface electrode on one side of the resistance heating element, penetrates the resistance layer and is in contact with the second surface electrode.
- the second contact tongue contacts the second surface electrode from the other side.
- the two contact tongues are in turn electrically connected to a power line, for example the phase. Such contacting in the depth of the resistance heating element is only possible with a resistance heating element according to the invention.
- the type of contacting In conventional resistance heating elements, such a type of contacting would short-circuit the surface electrodes and damage the resistance heating element.
- the type of contacting according to the invention has the advantage that the positive connection between the surface electrode and the power supply can also withstand tensile and shear loads.
- a gasket e.g. in the form of a silicone lip.
- the contact component can be pressed on with the pressure required for sealing. This means that it can also be used in a damp environment.
- the resistance heating element according to the invention can easily be produced by conventional lamination processes and, because of the low risk of a short circuit when making contact, can also be contacted and installed by workers with little prior electrical engineering knowledge (e.g. construction workers).
- each of the two or more layers can be targeted.
- a protective conductor, a neutral conductor and a layer connected to the phase can thus be arranged in the resistance heating element.
- Each of these layers can be contacted individually in depth without short-circuiting the electrically conductive layers. Even if contact is made under high pressure, none of the three layers comes into contact with one another and a short circuit is thus effectively prevented.
- each individual layer each having at least one recess.
- the distances between the groups of recesses are preferably uniform.
- the number of cutouts provided per group depends on the number of electrically conductive layers that are present in the resistance heating element.
- the number of recesses per group is preferably one less than the number of layers. Given the large number of contact points, it can be decided on site when installing the resistance heating element which contact point is closest to the power source and should therefore be contacted with it.
- the resistance heating element in addition to the contact options in the edge region of the resistance heating element, there are additional contact options in the area. If the resistance heating element is cut and the cut runs through the additional recesses provided in the surface, these can serve as a contact point on the edge after the resistance heating element has been divided. In this embodiment, the resistance heating element can thus be cut into the desired size on site, whereby there are always several contacting options for contacting the individual electrically conductive layers at the edge of the resistance heating element.
- the spatial spacing of the projection of the individual cutouts provides increased security in order to be able to avoid the contact between the electrically conductive layers or between the contact tongues of the power supply lines.
- the contact component for example a clamp with contact tongues, which generally has a smaller dimension than the cutout, does not have to be positioned exactly in the middle of the cutout of the one electrically conductive layer, but can also engage close to the edge of the cutout as long as it fulfills the condition of claim 2.
- This additional fuse makes contacting the resistance heating element considerably easier and does not require any precision tools.
- the embodiment according to claim 6 has the advantage that when the resistance heating element is cut to the desired size, straight cuts can be made along one of the longitudinal or transverse lines on which the additional recesses are located.
- any filler material can be selected so that it also has reinforcing or stiffening properties and serves as insulation.
- the resistance heating element can be given additional stability in individual areas and the electrically conductive layers can be insulated from one another.
- the omission of resistance mass in this area serves as an additional safeguard.
- the grid-like extension of such areas along lines in the longitudinal and width directions of the resistance heating element which preferably correspond to the lines on which the additional cutouts in the surface of the electrically conductive layers are arranged, makes it easier to divide the resistance heating element into smaller pieces because the lines serve as cut edges.
- damage to the resistance heating element by compressing the resistance layer at the cut edge can thus be avoided.
- the insulating property of the filling material in particular at the locations of the cutouts where the contact is made, can also counteract a short circuit.
- Openings in the electrically conductive layers according to claim 9 or 10 allow the resistance heating element to be fixed by conventional fastening means, e.g. Attach nails or screws to the wall or floor. A short circuit via the nail or the screw is prevented through the openings.
- Filling material which preferably has reinforcing or stiffening properties and can serve as insulation, can also act as an attachment in the area of the openings. If the screw or the nail is passed through the resistance layer, which is provided with the filling material at this point, a radial displacement of the screw in the opening, e.g. due to the dead weight of the resistance heating element when fastened to the wall, can be prevented by the filling material.
- the resistance layer comprises a carrier material which is coated with the resistance mass according to claim 11, the elasticity or plasticity of the resistance layer can be adjusted by the suitable choice of the carrier material.
- the resistance value of the resistance layer can also be ideally set in such a structure. The more porous the carrier material is chosen, the more resistance mass it can absorb.
- the carrier material can be present in a continuous layer, in which only the areas that are to be free of resistance mass, when coated with resistance mass be spared. The production of the resistance layer, which can be done for example by offset printing, is simple and allows a precise arrangement of areas with and areas without resistance mass.
- An electrically conductive polymer can easily be applied to a carrier material; at the same time, high electrical heating outputs can be achieved with such a resistance mass. Furthermore, the electrically conductive polymer is flexible so that mechanical stress, e.g. by rolling up the resistance heating element, does not damage the resistance mass and thus leads to undesirable tears in the electrical line in the resistance heating element.
- Fig.la a perspective view of a resistance heating element according to the invention with two surface electrodes
- Fig.lb top view of the resistance heating element according to the invention according to Fig.la;
- FIG. 2 shows a perspective section of an embodiment of the resistance heating element according to the invention with two surface electrodes and an additional electrically conductive layer;
- FIG. 3 shows a partial section through a resistance heating element according to FIG. 2 with contact component
- a resistance heating element 1 is shown, in which a resistance layer 2 between two electrical layers (hereinafter also called surface electrodes) 3 and 4 is arranged.
- a recess 5 is provided on an edge of the surface electrode 3. This is offset from the recess 6, which is arranged in the edge region of the surface electrode 4.
- Fig.la is an exploded view of the resistance heating element.
- the Surface electrodes 3 and 4 are connected to the resistance layer 2, for example by gluing.
- a contact component for example a terminal with contact tongues (see part 34 in FIG. 3) can be attached to the edge of the resistance heating element.
- the surface electrode 3 can be connected to a power supply line by engaging in the recess 6. If the contact component is placed in the recess 5, a contact between a power supply line and the surface electrode 4 can be produced.
- Fig.lb the relative position of the recesses 5 and 6 to each other is shown.
- the recesses 5 and 6 do not overlap one another in their projection.
- the distance between the recesses 5 and 6 is selected such that, on the one hand, an influence of the pressure exerted on the region of a recess when contacting the adjacent recess is avoided and, on the other hand, the connection of the surface electrodes to power lines which are carried in a cable is avoided. is possible.
- the resistance heating element 2 shows a resistance heating element 1 in which three electrically conductive layers (two surface electrodes and a further electrically conductive layer) 3, 4 and 7 are provided.
- the electrically conductive layer 7 is covered by an insulating layer 8 and separated from the surface electrode 4 by a further insulating layer 9 on the opposite side.
- the resistance layer 2 is arranged between the surface electrodes 3 and 4, the side of the surface electrode 3 facing away from the resistance layer 2 being covered by a further insulating layer 10.
- Each of the electrically conductive layers has a plurality of cutouts in its edge region.
- the recesses are arranged in groups of two.
- the pairs of recesses are each arranged in such a way that a recess coincides with a recess of a further electrically conductive layer and is arranged offset to the recesses of the third electrically conductive layer.
- the electrically conductive Layer 7 as a protective conductor
- the electrically conductive layer 4 as a neutral conductor
- the electrically conductive layer 3 as a layer connected to the phase
- the contact to the electrically conductive layer 4 is established by placing the contact component at position A in such a way that it passes through the entire resistance heating element.
- one tongue can pass through the recess A 'and through the insulating layers 8 and 9 to the electrically conductive layer 4 and contact it.
- a second contact tongue engages through the cutout A ", the insulating layer 10 and through the resistance layer 2 and thus reaches the underside of the electrically conductive layer 4. Accordingly, the electrically conductive layers 3 can pass through the cutouts B ', B" and electrically conductive layer 7 can be contacted through the recess C and C ".
- the edge region 21 of the resistance layer is provided with an insulating filling material.
- the resistance mass is located only in the region of the resistance layer denoted by 22.
- a reinforced or stiffened area 1 of the resistance layer 2 which also has insulating properties. Contacting through this resistance layer 2 can therefore take place without voltage drop or without the risk of a short circuit.
- 2 shows openings 11 in the electrically conductive layers. These openings 11 are circular and are each arranged in the surface of the electrically conductive layers 3, 4 and 7 such that the individual openings 11 of the electrically conductive layers 3, 4 and 7 overlap.
- a further region 23 is provided on the resistance layer 2 in the region of the openings 11, in which it is free of resistance mass and preferably provided with filler material, which has reinforcing and insulating properties. If a fastening means, for example a screw, is guided through the resistance heating element 1 through the openings 11, then occurs this screw does not come into contact with any of the electrically conductive layers 3, 4 or 7 and is in particular held in the region 23 by the resistance layer 2 provided with insulating material.
- a fastening means for example a screw
- the contact component 30 comprises two legs 31, 32, each of the legs 31, 32 having a contact tongue 33, 34.
- the contact tongue 34 is guided under pressure through the insulating layer 8, the recess B 'of the electrically conductive layer 7, the insulating layer 9, the recess B "of the electrically conductive layer 4 and the resistance layer 2 in the region 21.
- the tip of the contact tongue 34 thus reaches the electrically conductive layer 3 and forms a positive connection therewith
- the contact tongue 33 extends through the insulating layer 10 and engages in the electrically conductive layer 3.
- the contact component 30 is made of an electrically conductive material, for example copper, and an electrical connection is established through the contact with the power line, for example the phase on one side and the electrically conductive layer 3 on the other side. Due to the engagement of the contact tongues in the electrically conductive layer 3, a mechanically firm connection is made at the same time ng achieved. Because of the cutouts in the further electrically conductive layers 4 and 7, through which the contact tongue 34 extends, a direct short circuit of the electrically conductive layers is avoided. Corresponding further contact components are provided offset from the contact component 30, each of which access another power line and connect it to one of the other electrically conductive layers 4 or 7. Such an advantageous type of contacting is only possible with the resistance heating element according to the invention.
- FIG. 4 shows a resistance heating element 1, in which, in addition to the cutouts at the edge, which are designated by I, cutouts II are additionally provided in the surface of the individual electrically conductive layers. These recesses are arranged along lines S. The lines - left
- the lines S can serve as cut edges.
- parts of a resistance heating element are made available, each of which itself can serve as a (smaller) resistance heating element and have several contact points in its edge region.
- the width of the resistance heating element can vary depending on the area of application. With the heating element according to the invention, however, widths of e.g. 1.5 m can be realized.
- the lines along which recesses are provided in the surfaces of the individual electrically conductive layers can e.g. be arranged at intervals of 20 cm. Also a finer subdivision of the resistance heating element, i.e. It is possible to provide several lines in the longitudinal and width directions, provided that particularly small resistance heating elements are required on site.
- Additional recesses III in the surface can also be arranged so that they extend over the lines S. As a result, when the resistance heating element 1 is divided on each of the resulting resistance heating element parts, there is a contact possibility at the edge.
- the thicknesses of the individual layers of the resistance heating element can be selected differently depending on the area of application.
- the resistance layer has a thickness of 1 mm and the electrically conductive layers and the insulating layers have a smaller thickness, e.g. of only 0.1 mm.
- the resistance heating element There are preferably three electrically conductive layers in the resistance heating element according to the invention.
- the cutouts in the layers being arranged in such a way that when the contact component, for example a contact tongue, engages, it only reaches a single electrically conductive layer.
- the recesses are therefore always arranged in a heating element according to the invention so that each covers a recess of an electrically conductive layer with a recess provided on one or more further electrically conductive layers, but is offset from a recess of a single other electrically conductive layer.
- the cutouts are preferably arranged on the edge of the electrically conductive layer, but can also be at a short distance from the edge in the edge region of the electrically conductive layer.
- the recesses can have a wide variety of shapes, e.g. be rectangular or round.
- the shape and size of the cutout in one layer preferably corresponds to the shape and size of the cutouts in the other layers.
- the cutouts can, for example, have a width or a diameter of 5 mm, preferably 10 mm.
- the distance between the projection of the recesses, which are arranged in a group, is also 5 mm, preferably 10 mm.
- the distance between them can be chosen as desired and is e.g. 100 or 50mm.
- the insulating layers can consist of known insulating materials, for example polyester.
- the individual layers of the resistance heating element according to the invention can be connected to one another by conventional methods.
- the resistance layer can thus be connected to the electrically conductive layers surrounding it by means of an adhesive layer which is previously applied to the electrically conductive layers.
- the adhesive layer preferably has the same conductance or resistance as the resistance layer.
- the resistance mass provided in the resistance layer also serves as an adhesive.
- the insulating layers can be connected to one another on the electrically conductive layers by introducing plastic foils, for example polyester foils, between these layers and subsequent thermal treatment.
- the resistance layer is preferably not bonded or connected to the electrically conductive layers which surround it. This interruption of the connection has a great advantage, in particular in the edge regions or along the lines at which the resistance heating element can be cut.
- the electrically conductive layers are preferably dimensioned such that their edge is a few millimeters behind the resistance layer (see FIG. 2). If the electrically conductive layer is not glued to the resistance layer in this area, the part of the electrically conductive layer which is to be separated in order to avoid flashover voltages can be easily removed by cutting after cutting.
- This area which extends over the edge areas and optionally over lines arranged in a grid, is small compared to the overall size of the resistance heating element.
- the line-shaped areas in which no resistance mass - but possibly filler material - is provided in the resistance layer have a width of approximately 10 mm.
- the adjacent area of the resistance layer, in which resistance mass is present, on the other hand can e.g. have a width of approx. 100 mm.
- temperature compensation takes place over the surface of the electrically conductive layer. As a result, there is no temperature congestion in these areas either.
- the flexibility of the entire resistance heating element is not impaired. It is thus possible to produce resistance heating elements of any size which have filler material in the resistance layer in regions along lines which extend in the longitudinal and width directions. Due to the flexibility of the entire resistance heating element, it can be used as an endless be manufactured. This continuous product can be rolled up on rolls and unrolled as required. Conventional lamination devices are used to produce such a continuous material, in which several layers are processed to form a multilayer structure.
- the defined cut edges along which the additional recesses provided in the surface are located in the electrically conductive layers, as well as the contact points in the edge region and the positions of the openings in the electrically conductive layers are preferably marked on one of the outer insulating layers. It is thus possible to cut the resistance heating element into the desired size on site and to contact it with the power line. The contacted resistance heating element can then be connected, for example screwed, to the wall or floor at the locations at which openings are provided in the electrically conductive layers.
- the resistance heating element according to the invention can be used in a variety of ways, in particular also in a humid environment, due to the contacting possibilities provided by the cutouts in the individual electrically conductive layers.
- the contact can be made under high pressure, with additional silicone lips at the contact points being able to be used as a seal against water.
- the contacting can take place such that the contact with the electrically conductive layers is deep, i.e. at the position of the respective electrically conductive layer. It is therefore only necessary to seal the entry points of the contact tongues or tabs.
- the entire remaining surface of the resistance heating element, in particular also the edge of the resistance layer or the electrically conductive layers can be made watertight by a polyester film which is welded on. At the entry points of the screws, a seal against water ingress is achieved by the screw head, which can optionally also have a silicone lip on the edge.
- resistance heating element With the resistance heating element according to the invention, water tightness can thus be achieved, which allows the resistance use heating element also in areas of splash water. Due to the contacting options provided by the cutouts, which enable a high level of security against damage to the resistance heating element, it can be used in low voltage as well as in mains voltage technology.
- a suitable resistance layer is selected depending on the area of application.
- a fiber fabric or a flexible, porous plastic is preferably used as the carrier material of the resistance layer.
- glass fiber mats or polypropylene nonwovens can be used.
- the amount of resistance mass that can be absorbed by the resistance layer can be influenced by the porosity or the density of the carrier material.
- a plastic which comprises an electrically conductive polymer, is preferably chosen as the resistance mass.
- polymers which are conductive as a result of metal or semimetal atoms which are attached to the polymers can be used as the electrically conductive polymer.
- electrically conductive polymers such as polystyrene, polyvinyl resins, polyacrylic acid derivatives and copolymers thereof, as well as electrically conductive polyamides and their derivatives, polyfluorocarbons, epoxy resins and polyurethanes can be used.
- Metal layers can be used as the electrically conductive layers, aluminum foils, in particular, which allow the cutouts and the openings to be punched out, are preferably used.
- the resistance mass or the filling material can be applied to the carrier material of the resistance layer using the offset printing process.
- metal layers of, for example, aluminum, copper, nickel, etc. which have been applied by means of other coating methods known per se, such as, for example, by spraying, sputtering or vapor deposition, can also be used as electrically conductive layers.
- the prerequisite is a homogeneous, continuously pore-free resistance layer which prevents short-circuiting between adjacent conductive layers.
- the resistance mass itself must be deaerated in a vacuum vessel before coating the carrier layer.
- Non-conductive synthetic resin is preferably used as the filler material, the ratio of the electrical conductivity of the filler material to the electrical conductivity of the resistance compound preferably being greater than 1: 5.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
- Central Heating Systems (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19826544A DE19826544C1 (de) | 1998-06-15 | 1998-06-15 | Elektrisches Widerstandsheizelement |
DE19826544 | 1998-06-15 | ||
PCT/EP1999/004087 WO1999066766A1 (de) | 1998-06-15 | 1999-06-14 | Elektrisches widerstandsheizelement |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1088467A1 true EP1088467A1 (de) | 2001-04-04 |
Family
ID=7870898
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99929202A Withdrawn EP1088467A1 (de) | 1998-06-15 | 1999-06-14 | Elektrisches widerstandsheizelement |
Country Status (8)
Country | Link |
---|---|
US (1) | US6423951B1 (de) |
EP (1) | EP1088467A1 (de) |
AU (1) | AU4609799A (de) |
CA (1) | CA2335712A1 (de) |
DE (1) | DE19826544C1 (de) |
EA (1) | EA002704B1 (de) |
WO (1) | WO1999066766A1 (de) |
ZA (1) | ZA200007358B (de) |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1113123A1 (de) | 1999-12-29 | 2001-07-04 | Manfred Elsässer | Schallschutz-Verbundsystem für Raumbegrenzungsflächen |
US7804044B2 (en) | 2000-12-23 | 2010-09-28 | Braincom Ag | Heating device and method for the production thereof and heatable object and method for producing same |
WO2004040943A1 (de) * | 2002-10-23 | 2004-05-13 | Braincom Ag | Flächenheizung, verfahren.zu deren herstellung und heizbarer gegenstand sowie sitzbelegungserkennung, sitz damit und sitzbelegungserkennungsverfahren |
EP1500306A2 (de) | 2002-04-18 | 2005-01-26 | BrainCOM AG | Heizeinrichtung und verfahren zu deren herstellung sowie heizbarer gegenstand und verfahren zu dessen herstellung |
ES2309126T3 (es) * | 2002-09-13 | 2008-12-16 | BLECKMANN GMBH & CO. KG | Elemento de calentamiento plano para el calentamiento directo de un medio. |
JP4621846B2 (ja) * | 2004-09-30 | 2011-01-26 | アークレイ株式会社 | 分析用具 |
CN101647314B (zh) * | 2007-02-22 | 2012-05-23 | 京瓷株式会社 | 陶瓷加热器、采用该陶瓷加热器的热线引火塞及陶瓷加热器的制造方法 |
EP2211418A4 (de) * | 2007-11-02 | 2013-03-20 | Nippon Kayaku Kk | Farbstoffsensibilisiertes solarzellenmodul |
ITMI20080531A1 (it) * | 2008-03-28 | 2009-09-29 | Ridea S R L | Radiatore elettrico |
US8575523B2 (en) * | 2008-04-25 | 2013-11-05 | Innovative Heating Technologies Inc | Planar heating element for underfloor heating |
US9191997B2 (en) | 2010-10-19 | 2015-11-17 | Gentherm Gmbh | Electrical conductor |
DE102012000977A1 (de) | 2011-04-06 | 2012-10-11 | W.E.T. Automotive Systems Ag | Heizeinrichtung für komplex geformte Oberflächen |
DE202011109990U1 (de) | 2011-09-14 | 2012-12-17 | W.E.T. Automotive Systems Ag | Temperier-Einrichtung |
US10201039B2 (en) | 2012-01-20 | 2019-02-05 | Gentherm Gmbh | Felt heater and method of making |
DE102012017047A1 (de) | 2012-08-29 | 2014-03-06 | W.E.T. Automotive Systems Ag | Elektrische Heizeinrichtung |
US20150264749A1 (en) * | 2014-03-17 | 2015-09-17 | F6 Solutions, LLC | Adhesive radiant heating |
US9245079B1 (en) * | 2014-07-06 | 2016-01-26 | United Microelectronics Corp. | Computer implemented method for performing extraction |
US10083781B2 (en) | 2015-10-30 | 2018-09-25 | Vishay Dale Electronics, Llc | Surface mount resistors and methods of manufacturing same |
DE102017001097A1 (de) | 2017-02-07 | 2018-08-09 | Gentherm Gmbh | Elektrisch leitfähige Folie |
IT201700048690A1 (it) * | 2017-05-05 | 2018-11-05 | Eltek Spa | Dispositivo riscaldatore elettrico, particolarmente ad effetto ptc |
IT201700048641A1 (it) * | 2017-05-05 | 2018-11-05 | Eltek Spa | Dispositivo riscaldatore elettrico, particolarmente ad effetto ptc |
CN109561526B (zh) * | 2017-09-26 | 2023-04-25 | 杜邦电子公司 | 加热元件和加热装置 |
TWI633805B (zh) * | 2017-10-26 | 2018-08-21 | 財團法人工業技術研究院 | 加熱片結構 |
US10438729B2 (en) | 2017-11-10 | 2019-10-08 | Vishay Dale Electronics, Llc | Resistor with upper surface heat dissipation |
TWM565455U (zh) * | 2018-01-31 | 2018-08-11 | 台端興業股份有限公司 | Heating module structure |
CN113167035A (zh) | 2018-12-05 | 2021-07-23 | 恩文特服务有限责任公司 | 带聚合物支撑物的防冰表面 |
US20210289589A1 (en) * | 2020-03-16 | 2021-09-16 | Neptech, Inc. | Heated Blanket |
FR3129419B1 (fr) * | 2021-11-22 | 2024-05-17 | Ilo Tech | Composant de plancher chauffant et plancher chauffant |
CN220213200U (zh) * | 2022-08-05 | 2023-12-22 | 广东澳运科技有限公司 | 一种组合式暖手宝 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2540295A (en) * | 1947-10-25 | 1951-02-06 | Us Rubber Co | Electrical heating panel |
GB815300A (en) * | 1955-07-28 | 1959-06-24 | Napier & Son Ltd | Thermo-electric surface heaters |
US4134004A (en) * | 1977-07-18 | 1979-01-09 | American Can Company | Electrically heated pizza package |
DE2845965C2 (de) * | 1978-10-21 | 1983-01-20 | Fritz Eichenauer GmbH & Co KG, 6744 Kandel | Elektrisches Widerstandsheizelement |
DE2856178C2 (de) * | 1978-12-27 | 1985-03-07 | Kabelwerke Reinshagen Gmbh, 5600 Wuppertal | Elektrische Heizmatte und Verbindungsanordnung hierzu |
EP0038890A3 (de) * | 1980-04-29 | 1983-11-02 | Cornell-Dubilier Electronics Inc. | Selbstheilende Kondensatoren |
DE3311803A1 (de) * | 1983-03-31 | 1984-10-11 | Stettner & Co, 8560 Lauf | Elektrische heizvorrichtung, insbesondere fuer spiegel |
GB8604519D0 (en) * | 1986-02-24 | 1986-04-03 | Raychem Sa Nv | Electrical devices |
CA1301228C (en) * | 1987-12-08 | 1992-05-19 | James L. Claypool | Laminar electrical heaters |
US4855575A (en) * | 1988-10-03 | 1989-08-08 | Gte Products Corporation | Electroceramic heating devices |
JP2899180B2 (ja) * | 1992-09-01 | 1999-06-02 | キヤノン株式会社 | 像加熱装置及び像加熱用ヒーター |
US6090305A (en) * | 1999-03-15 | 2000-07-18 | Lexmark International, Inc. | Heater for use in electrophotographic image fixing device |
JP2000347592A (ja) * | 1999-06-09 | 2000-12-15 | Fujitsu Ltd | 平面表示パネルの電極端子接続方法 |
-
1998
- 1998-06-15 DE DE19826544A patent/DE19826544C1/de not_active Expired - Fee Related
-
1999
- 1999-06-14 US US09/701,736 patent/US6423951B1/en not_active Expired - Fee Related
- 1999-06-14 AU AU46097/99A patent/AU4609799A/en not_active Abandoned
- 1999-06-14 EP EP99929202A patent/EP1088467A1/de not_active Withdrawn
- 1999-06-14 CA CA002335712A patent/CA2335712A1/en not_active Abandoned
- 1999-06-14 EA EA200100036A patent/EA002704B1/ru not_active IP Right Cessation
- 1999-06-14 WO PCT/EP1999/004087 patent/WO1999066766A1/de not_active Application Discontinuation
-
2000
- 2000-12-11 ZA ZA200007358A patent/ZA200007358B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO9966766A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1999066766A1 (de) | 1999-12-23 |
EA002704B1 (ru) | 2002-08-29 |
DE19826544C1 (de) | 1999-12-02 |
ZA200007358B (en) | 2001-12-11 |
US6423951B1 (en) | 2002-07-23 |
EA200100036A1 (ru) | 2001-06-25 |
CA2335712A1 (en) | 1999-12-23 |
AU4609799A (en) | 2000-01-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1088467A1 (de) | Elektrisches widerstandsheizelement | |
EP1835786B1 (de) | Flächenheizelement und Verfahren zur Herstellung eines Flächenheizelementes | |
DE69504333T2 (de) | Elektrisches bauteil mit einem ptc-widerstandselement | |
DE60131383T2 (de) | Bodenheizeinrichtung | |
DE69810218T2 (de) | Mehrschichtbauteil aus leitendem Polymer mit positivem Temperaturkoeffizienten und Verfahren zu seiner Herstellung | |
DE1615257B2 (de) | Elektrischer heizfilm | |
DE19836148A1 (de) | Widerstandsflächenheizelement | |
DE2307726A1 (de) | Empfangsantenne und verfahren zu ihrer herstellung.' | |
DE2726742A1 (de) | Zwischenverbindungsstueck | |
DE2250854A1 (de) | Flaechenfoermige anordnung zum verteilen elektrischer energie | |
DE19602510A1 (de) | Vorrichtung zur Neutralisierung elektrostatischer Ladungen | |
DE2401203C3 (de) | Biegsames elektrisches Flächenheizelement | |
DE60224127T2 (de) | Elektrisch leitendes Gewebe | |
CH657472A5 (de) | Elektrische kabelanordnung und verwendung zum verlegen derselben. | |
DE3609782C1 (en) | Electrical flat heating system | |
WO2007115559A2 (de) | Dämmplatte mit heizfunktion und flächenheizungssystem | |
DE3586994T2 (de) | Elektrischer kontakt zwischen metallen und widerstandselementen. | |
DE2515897C3 (de) | Biegsames elektrisches Flächenheizelement | |
EP1796432A1 (de) | Heizfolien | |
DE3100253C2 (de) | Elektrodenanschlußstreifen für einen Kondensator | |
DE2231854A1 (de) | Elektrisches heizelement | |
EP0370224A2 (de) | Kontaktmatte für Fahrzeugsitze | |
DE68917415T2 (de) | Anschluss eines Kabels an eine Elektrode einer Folie insbesondere Heizfolie, mittels eindringendem Kabelschuh, Kabelschuh für solchen Anschluss und Leiste bestehend aus einer Vielzahl zusammenhängender eindringender Kabelschuhe. | |
EP1899655B1 (de) | Flächenheizungssystem für fussbodenpaneele | |
EP3438563B1 (de) | Flächenheizelement, elektrische flächenheizung und verfahren zur herstellung eines flächenheizelements |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20001204 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
|
AX | Request for extension of the european patent |
Free format text: AL PAYMENT 20001004;LT PAYMENT 20001004;LV PAYMENT 20001004;MK PAYMENT 20001004;RO PAYMENT 20001004;SI PAYMENT 20001004 |
|
19U | Interruption of proceedings before grant |
Effective date: 20030907 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
18W | Application withdrawn |
Effective date: 20070113 |
|
19W | Proceedings resumed before grant after interruption of proceedings |
Effective date: 20070201 |
|
REG | Reference to a national code |
Ref country code: HK Ref legal event code: WD Ref document number: 1034410 Country of ref document: HK |