CN221135411U

CN221135411U - Pipeline rust cleaning device

Info

Publication number: CN221135411U
Application number: CN202322738632.5U
Authority: CN
Inventors: 孙国旗; 孙彦; 吴爱伟; 李述龙
Original assignee: Hebei Zerun High Pressure Pipeline Fittings Co ltd
Current assignee: Hebei Zerun High Pressure Pipeline Fittings Co ltd
Priority date: 2023-10-12
Filing date: 2023-10-12
Publication date: 2024-06-14
Anticipated expiration: 2033-10-12

Abstract

The utility model relates to a pipeline rust removing device which comprises a processing table, wherein a rust removing mechanism used for conveniently polishing and removing rust is arranged on the upper surface of the processing table, a spraying mechanism used for improving rust removing efficiency is arranged on the upper surface of the processing table, and the rust removing mechanism comprises two connecting frames fixed on the upper surface of the processing table. This pipeline rust cleaning device through setting up rust cleaning mechanism, through mutually supporting between link, traction roller, driving motor, the cylinder, push pedal and motor of polishing and rust removal mill etc. can drive the link through the flexible promotion push pedal of cylinder output shaft and remove and carry out the contact regulation according to the external diameter of pipeline, drive the traction roller through driving motor output shaft drive and rotate the pipeline and move in order to pull rust cleaning, simultaneously drive rust removal mill rotation through the motor of polishing when pipeline pulls rust cleaning and polish the rust cleaning to the rust cleaning liquid that cooperation spraying mechanism sprayed can soften the rust and drop to improve rust cleaning efficiency and polishing quality when polishing.

Description

Pipeline rust cleaning device

Technical Field

The utility model relates to the technical field of pipeline rust removal, in particular to a pipeline rust removal device.

Background

The pipeline is a device which is formed by connecting a pipe, a pipe connecting piece, a valve and the like and is used for conveying gas, liquid or fluid with solid particles, and has wide application in building construction, hydraulic engineering and daily life.

The utility model discloses a pipeline rust cleaning device in chinese patent publication (CN 215547666U), including the operation panel of lower part, the fixed frame in centre and the rust cleaning frame on upper portion, the fixed frame includes main mount and vice mount, main mount and vice mount are installed operation panel top surface both sides, vice mount center is equipped with the swivel becket that supplies the pipeline to pass, main mount center is equipped with the rotary drum with pipeline one end joint, main mount one side is equipped with rotary mechanism, the one end of rotary drum with rotary mechanism is connected, install slider and sliding component on the rust cleaning frame, the slider passes through sliding component with the rust cleaning frame is connected, the head of polishing to pipeline rust cleaning is installed to the slider bottom, the device has improved the work efficiency of rust cleaning, can improve the cleaning effect of pipeline surface, but still has the problem that the efficiency is relatively poor to pipeline rust cleaning, and the rust cleaning processing to the pipeline in the above-mentioned patent is usually for driving the pipeline to rotate and grind through rust etc. of polishing the pipeline surface, but simple rust cleaning can cause more and more the clearance to remain in the clearance and rust cleaning.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides a pipeline rust removing device which has the advantages of good polishing effect and the like, and solves the problem that the pipeline rust removing efficiency is poor due to inconvenience in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the pipeline rust removing device comprises a processing table, wherein a rust removing mechanism for conveniently polishing and removing rust is arranged on the upper surface of the processing table, and a spraying mechanism for improving rust removing efficiency is arranged on the upper surface of the processing table;

The rust removing mechanism comprises two connecting frames fixed on the upper surface of a processing table, traction rollers are connected between the inner walls of the left side and the right side of the connecting frames through bearings in a rotating mode, driving motors are fixed on the left sides of the connecting frames, driving motor output shafts are fixedly connected with the traction rollers, pushing plates are fixed on the left sides and the right sides of the connecting frames, four air cylinders are fixed on the upper surface of the processing table, the outer sides of the air cylinder output shafts are fixedly connected with the pushing plates, fixing frames are fixed on the upper surface of the processing table, supporting plates are fixed on the lower surface of the fixing frames, polishing motors are fixed on the left sides of the supporting plates, and rust removing grinding discs are fixed on the outer sides of the polishing motor output shafts.

Further, a controller is fixed on the front surface of the processing table, and the connecting frame is U-shaped.

Further, the diameter of the traction roller is larger than the width of the connecting frame, and the width of the push plate is smaller than the width of the connecting frame.

Further, the upper surface of processing platform is fixed with the slide rail, the spout has been seted up to the lower surface of link, and the link passes through spout sliding connection at the surface of slide rail.

Further, the spraying mechanism comprises a support frame fixed on the upper surface of a processing table, a shunt tube is fixed on the lower surface of the support frame, a spray head is communicated with the lower surface of the shunt tube, a water tank is fixed on the front surface of the processing table, a water pump is fixed on the upper surface of the water tank, a water suction pipe communicated with the upper surface of the water tank is fixed at the water inlet end of the water pump, a connecting pipe communicated with the right end of the shunt tube is communicated with the water outlet end of the water pump, and a collecting tank is arranged on the upper surface of the processing table.

Further, the number of the spray heads is not less than two, the spray heads are uniformly distributed on the lower surface of the shunt pipe, and the bottom end of the water pumping pipe penetrates through and extends to the inner bottom wall of the water tank.

Further, the cleaning opening is formed in the front face of the collecting tank, and the collecting box is connected between the four side inner walls of the cleaning opening in a sliding mode.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. This pipeline rust cleaning device through setting up rust cleaning mechanism, through mutually supporting between link, traction roller, driving motor, the cylinder, push pedal and motor of polishing and rust removal mill etc. can drive the link through the flexible promotion push pedal of cylinder output shaft and remove and carry out the contact regulation according to the external diameter of pipeline, drive the traction roller through driving motor output shaft drive and rotate the pipeline and move in order to pull rust cleaning, simultaneously drive rust removal mill rotation through the motor of polishing when pipeline pulls rust cleaning and polish the rust cleaning to the rust cleaning liquid that cooperation spraying mechanism sprayed can soften the rust and drop to improve rust cleaning efficiency and polishing quality when polishing.

2. This pipeline rust cleaning device through having set up spraying mechanism, through mutually supporting between support frame, shunt tubes, shower nozzle, water tank and water pump and the collection box etc. can be when handling the pipeline rust cleaning, in the connecting pipe pump is followed to the rust cleaning liquid in the water tank of water pump extraction along the drinking-water pipe, then evenly spray the pipeline surface through shunt tubes reposition of redundant personnel to a plurality of shower nozzles blowout, make the rust cleaning liquid evenly spray on the pipeline surface and soften rust cleaning in order to improve rust cleaning effect, spray unnecessary rust cleaning liquid and flow into the collection box along the collecting vat and collect the processing in.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a rust removing mechanism according to the present utility model;

FIG. 3 is a schematic view of a spray mechanism according to the present utility model.

In the figure: 1 processing table, 2 rust removing mechanism, 201 link, 202 pull roll, 203 driving motor, 204 push pedal, 205 cylinder, 206 mount, 207 backup pad, 208 grinding motor, 209 rust removing millstone, 3 spray mechanism, 301 support frame, 302 shunt tube, 303 shower nozzle, 304 water tank, 305 water pump, 306 water suction pipe, 307 connecting pipe, 308 collecting tank, 309 collecting box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1, a pipeline rust removing device in this embodiment includes a processing table 1, a rust removing mechanism 2 for polishing and removing rust is disposed on an upper surface of the processing table 1, and a spraying mechanism 3 for improving rust removing efficiency is disposed on an upper surface of the processing table 1.

Referring to fig. 2, in order to pull and remove rust from a pipeline, the rust removing mechanism 2 in this embodiment includes two connecting frames 201 fixed on the upper surface of the processing table 1, traction rollers 202 are rotatably connected between inner walls of left and right sides of the two connecting frames 201 through bearings, driving motors 203 are fixed on left sides of the two connecting frames 201, the traction rollers 202 are driven by output shafts of the driving motors 203 to rotate to drive the pipeline to rotate so as to perform traction and rust removal, outer sides of output shafts of the driving motors 203 are fixedly connected with the traction rollers 202, push plates 204 are fixed on left and right sides of the two connecting frames 201, four cylinders 205 are fixed on the upper surface of the processing table 1, the push plates 204 are driven to move by output shafts of the cylinders 205 to perform contact adjustment according to the outer diameter of the pipeline, the outer sides of the output shafts of the cylinders 205 are fixedly connected with the push plates 204, a fixing frame 206 is fixed on the upper surface of the processing table 1, a support plate 207 is fixed on the lower surface of the fixing frame 206, polishing motors 208 are fixed on the left side of the support plate 207, and the outer sides of the output shafts of the polishing motors 208 are fixedly provided with polishing plates 209, and the pipeline is driven by the polishing motors 208 to rotate to contact with the polishing plates to remove rust during traction.

In this embodiment, the front of processing platform 1 is fixed with the controller, and the shape of link 201 is the U-shaped, and the diameter of traction roller 202 is greater than the width of link 201, and the width of push pedal 204 is less than the width of link 201, and the upper surface of processing platform 1 is fixed with the slide rail, and the spout has been seted up to the lower surface of link 201, and link 201 passes through spout sliding connection at the surface of slide rail, and cooperation spraying mechanism 3 sprays's rust cleaning liquid can soften the rust and drop improvement rust cleaning efficiency and polishing quality when polishing.

Referring to fig. 3, in order to enhance the rust removal and softening process on the pipeline, the spraying mechanism 3 in this embodiment includes a support frame 301 fixed on the upper surface of the processing table 1, a shunt tube 302 fixed on the lower surface of the support frame 301, a spray head 303 connected to the lower surface of the shunt tube 302, a water tank 304 fixed on the front surface of the processing table 1, a water pump 305 fixed on the upper surface of the water tank 304, a water suction pipe 306 connected to the water inlet end of the water pump 305, a connecting pipe 307 connected to the right end of the shunt tube 302, a water pump 305 pumping the rust removal liquid in the water tank 304 along the water suction pipe 306 to the shunt tube 302 along the connecting pipe 307, a collecting tank 308 provided on the upper surface of the processing table 1, and a plurality of spray heads 303 sprayed evenly to the outer surface of the pipeline, so that the rust removal liquid is sprayed evenly on the outer surface of the pipeline to soften and remove rust to enhance the rust removal effect.

In this embodiment, the number of the spray heads 303 is not less than two, and the spray heads are uniformly distributed on the lower surface of the shunt tubes 302, the bottom end of the water suction tube 306 penetrates through and extends to the inner bottom wall of the water tank 304, the front surface of the collecting tank 308 is provided with a cleaning opening, a collecting box 309 is slidably connected between the four inner walls of the cleaning opening, and the redundant rust cleaning solution sprayed flows into the collecting box 309 along the collecting tank 308 for collecting treatment.

The working principle of the embodiment is as follows:

(1) When the pipeline is used for traction rust removal, the push plate 204 is driven by the telescopic pushing of the output shaft of the air cylinder 205 to drive the connecting frame 201 to move so as to carry out contact adjustment according to the outer diameter of the pipeline, the traction roller 202 is driven by the output shaft of the driving motor 203 to rotate so as to drive the pipeline to rotate so as to carry out traction rust removal, meanwhile, when the pipeline is used for traction rust removal, the rust removal grinding disc 209 is driven by the grinding motor 208 to rotate so as to carry out grinding rust removal on the pipeline contact, and rust removal liquid sprayed by the spraying mechanism 3 is matched during grinding so as to soften rust and fall off, so that the rust removal efficiency and grinding quality are improved.

(2) When the pipeline is subjected to the improved rust removal softening processing, the rust removal liquid in the water tank 304 is pumped into the shunt tube 302 along the water pumping pipe 306 by the water pump 305, is pumped into the plurality of spray heads 303 by the shunt tube 302 to be sprayed on the outer surface of the pipeline uniformly, so that the rust removal liquid is sprayed on the outer surface of the pipeline uniformly to soften and remove rust so as to improve the rust removal effect, and meanwhile, the sprayed excessive rust removal liquid flows into the collection tank 309 along the collection groove 308 to be collected.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Standard parts used in the document of the application can be purchased from market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, the parts and the equipment adopt conventional models in the prior art, the control modes are automatically controlled by a controller, and a control circuit of the controller can be realized by simple programming of a person skilled in the art, and the application does not explain the control modes and circuit connection in detail.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a pipeline rust cleaning device, includes processing platform (1), its characterized in that: the upper surface of the processing table (1) is provided with a rust removing mechanism (2) for conveniently polishing and removing rust, and the upper surface of the processing table (1) is provided with a spraying mechanism (3) for improving the rust removing efficiency;

The rust removing mechanism (2) comprises two connecting frames (201) fixed on the upper surface of a processing table (1), two connecting frames (201) are connected with traction rollers (202) through bearings in a rotating mode between the inner walls of the left side and the right side of the connecting frames (201), driving motors (203) are fixed on the left side of the connecting frames (201), the outer sides of output shafts of the driving motors (203) are fixedly connected with the traction rollers (202), push plates (204) are fixed on the left side and the right side of the connecting frames (201), four air cylinders (205) are fixed on the upper surface of the processing table (1), the outer sides of output shafts of the air cylinders (205) are fixedly connected with the push plates (204), fixing frames (206) are fixed on the upper surface of the processing table (1), supporting plates (207) are fixed on the lower surface of the fixing frames (206), polishing motors (208) are fixed on the left side of the supporting plates (207), and rust removing grinding discs (209) are fixed on the outer sides of the output shafts of the polishing motors (208).

2. A pipe rust removal apparatus as defined in claim 1, wherein: the front of the processing table (1) is fixedly provided with a controller, and the connecting frame (201) is U-shaped.

3. A pipe rust removal apparatus as defined in claim 1, wherein: the diameter of the traction roller (202) is larger than the width of the connecting frame (201), and the width of the push plate (204) is smaller than the width of the connecting frame (201).

4. A pipe rust removal apparatus as defined in claim 1, wherein: the upper surface of processing platform (1) is fixed with the slide rail, the spout has been seted up to the lower surface of link (201), and link (201) pass through spout sliding connection at the surface of slide rail.

5. A pipe rust removal apparatus as defined in claim 1, wherein: the utility model provides a spraying mechanism (3) is including fixing support frame (301) at processing platform (1) upper surface, the lower surface of support frame (301) is fixed with shunt tubes (302), the lower surface intercommunication of shunt tubes (302) has shower nozzle (303), the front of processing platform (1) is fixed with water tank (304), the upper surface of water tank (304) is fixed with water pump (305), the water inlet end of water pump (305) is fixed with suction pipe (306) with water tank (304) upper surface intercommunication, the play water end intercommunication of water pump (305) has connecting pipe (307) with shunt tubes (302) right-hand member intercommunication, collecting vat (308) have been seted up to the upper surface of processing platform (1).

6. The pipe rust remover according to claim 5, wherein: the number of the spray heads (303) is not less than two, the spray heads are uniformly distributed on the lower surface of the shunt pipe (302), and the bottom end of the water suction pipe (306) penetrates through and extends to the inner bottom wall of the water tank (304).

7. The pipe rust remover according to claim 5, wherein: the front of the collecting tank (308) is provided with a cleaning opening, and a collecting box (309) is connected between the four side inner walls of the cleaning opening in a sliding manner.