CN220557057U - Material mixing fermentation device for edible fungus production - Google Patents
Material mixing fermentation device for edible fungus production Download PDFInfo
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- CN220557057U CN220557057U CN202322236992.5U CN202322236992U CN220557057U CN 220557057 U CN220557057 U CN 220557057U CN 202322236992 U CN202322236992 U CN 202322236992U CN 220557057 U CN220557057 U CN 220557057U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 121
- 230000004151 fermentation Effects 0.000 title claims abstract description 121
- 239000000463 material Substances 0.000 title claims abstract description 35
- 241000233866 Fungi Species 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000002156 mixing Methods 0.000 title claims abstract description 20
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 70
- 238000007599 discharging Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 21
- 230000001954 sterilising effect Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 241000700605 Viruses Species 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 230000001580 bacterial effect Effects 0.000 abstract description 2
- 230000033228 biological regulation Effects 0.000 abstract description 2
- 239000002609 medium Substances 0.000 description 19
- 241000894006 Bacteria Species 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 2
- 239000001963 growth medium Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000009722 regulation of fermentation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of edible fungus fermentation, in particular to a material mixing fermentation device for edible fungus production, which comprises a tank body. Through set up the outlet duct in the feed room of jar body, this outlet duct connects ozone generator's air supply pipe, when the air supply valve on the air supply pipe opens, ozone generator operation generates ozone lets in the feed room, disinfect the inside material of feed room, still set up the quartz glass pipe that runs through the feed room and stretches into in the fermentation vat in the feed room, this quartz glass pipe is inside to have set up the bactericidal lamp of installing on the sliding mounting frame, can disinfect the indoor material of feed, when the bactericidal lamp stretches into in the fermentation vat, can disinfect fermentation vat inner wall, disinfect the material and fermentation vat inner wall that get into in the fermentation vat, effectively avoid the domestic fungus to be infected by other bacterial virus in the fermentation process, simultaneously, the heat exchange coil who sets up can realize refrigerating and heating the fermentation vat, and then realize the regulation to fermentation vat fermentation temperature.
Description
Technical Field
The utility model relates to the technical field of edible fungus fermentation, in particular to a material mixing fermentation device for edible fungus production.
Background
The secondary fermentation of fungus mushroom culture medium heap is the indispensable link of fungus mushroom cultivation in-process, in the fermentation process is cultivated to liquid edible fungus, need effectively disinfect to the culture medium liquid, avoid the bacterium to cause the pollution to the domestic fungus, the purpose of germ insect pest is killed to current fermentation equipment generally adoption high temperature disinfection's mode, this kind of mode sterilization inefficiency, heat dissipation and heating all need long time, and in the fermentation process, the control and adjustment to the fermenter temperature is comparatively loaded down with trivial details, it is realized to utilize one set of heat transfer system that refrigerates one set of heats mostly, the equipment volume is great, alternate heating switching speed is slow, consequently, it is mixed fermenting installation to provide a material for domestic fungus production to above-mentioned problem.
Disclosure of Invention
The utility model aims to provide a material mixing fermentation device for edible fungus production, an air outlet pipe is arranged in a feed chamber of a tank body and is connected with an air supply pipe of an ozone generator, when an air supply valve on the air supply pipe is opened, ozone generated by the operation of the ozone generator is introduced into the feed chamber to sterilize materials in the feed chamber, a quartz glass pipe penetrating through the feed chamber and extending into a fermentation barrel is further arranged in the feed chamber, a sterilizing lamp arranged on a sliding mounting frame is arranged in the quartz glass pipe, when the sterilizing lamp is opened, the materials in the feed chamber can be sterilized, when the sterilizing lamp is driven by an electric push rod to extend into the fermentation barrel, the inner wall of the fermentation barrel can be sterilized, the materials entering the fermentation barrel and the inner wall of the fermentation barrel can be sterilized, so that the edible fungus is effectively prevented from being infected by other bacteria and viruses in the fermentation process, and meanwhile, the arranged heat exchange coil can realize refrigeration and heating of the fermentation barrel, so that the fermentation temperature of the fermentation barrel is adjusted, and the problems in the background technology are solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a material mixing fermentation device for edible fungus production comprises:
the fermentation tank comprises a tank body, wherein a fermentation chamber is arranged in the tank body, a fermentation mechanism is arranged in the fermentation chamber, and a feeding chamber and a motor mounting chamber are respectively arranged above the fermentation chamber in the tank body;
the sterilizing mechanism comprises an air outlet pipe arranged on the bottom plate in the feeding chamber and a quartz glass tube vertically penetrating the feeding chamber and the bottom of which is communicated with the fermenting mechanism, the outer wall of the quartz glass tube is in sealing connection with the top plate and the bottom plate of the feeding chamber, a sliding mounting frame is arranged in the quartz glass tube in a sliding manner, a sterilizing lamp is arranged at the bottom of the sliding mounting frame, an air nozzle is arranged on the air outlet pipe, and the air outlet pipe is connected with an air supply pipe of an ozone generator outside the tank body;
the fermentation mechanism specifically comprises a fermentation barrel arranged in a fermentation chamber, a heat exchange coil is wound on the outer side of the fermentation barrel, a feeding hole and a discharging hole of the heat exchange coil extend out of the tank body and are connected with the heat exchange mechanism, and a cavity between the inner wall of the fermentation chamber and the fermentation barrel is filled with heat conducting medium.
As a preferable scheme, the top of the feeding chamber is provided with a feeding pipe extending into the feeding chamber, a feeding valve is arranged on the feeding pipe, an exhaust pipe is arranged below the feeding valve on the feeding pipe, a gas release valve is arranged on the exhaust pipe, a discharging pipe extending into the fermentation barrel is arranged at the bottom of the feeding chamber, and a discharging valve is arranged on the discharging pipe.
As a preferable scheme, the top of the quartz glass tube is fixedly provided with an electric push rod, and the bottom of the electric push rod is connected with the sliding mounting frame.
As a preferable scheme, a stirring motor is fixedly arranged on a bottom plate in the motor installation chamber, a stirrer is arranged in the fermentation barrel, and a rotating shaft of the stirrer extends into the motor installation chamber and is fixedly connected with a motor shaft of the stirring motor.
As a preferable scheme, the top of the fermentation barrel is provided with a manhole extending upwards out of the tank body, the top of the manhole is provided with a sealing end cover, the bottom of the fermentation barrel is provided with a discharging pipe extending out of the tank body, and a discharging valve is arranged on the discharging pipe.
As a preferred scheme, the equipment box is fixedly arranged on the left side panel of the tank body, the equipment chamber and the control chamber are sequentially arranged in the equipment box from top to bottom, the motor controller, the electric push rod controller and the relay group are sequentially arranged on the bottom plate in the control chamber from left to right, the PLC controller is arranged on the inner wall of the right side of the control chamber, the control signal access ends of the motor controller, the electric push rod controller and the relay group are respectively connected with the control signal output ends of the PLC controller through electric signals, the electric energy access ends of the sterilizing lamp, the charging valve, the air release valve, the discharging valve and the discharging valve are respectively connected with the corresponding relays in the relay group through wires, the positive and negative electric energy output ends of the electric push rod controller are respectively connected with the positive and negative electric energy connection ends of the electric push rod through wires, and the positive and negative electric energy output ends of the motor controller are respectively connected with the positive and negative electric energy connection ends of the stirring motor through wires.
As a preferable scheme, the ozone generator is specifically arranged on a bottom plate in the equipment room, an air supply valve is arranged on an air supply pipe of the ozone generator, and electric energy access ends of the ozone generator and the air supply valve are respectively connected with corresponding relays in the relay group in a parallel connection mode through wires.
As a preferred scheme, heat transfer mechanism specifically includes heat transfer medium case, liquid heater and liquid heat exchanger are respectively through the pipe connection heat transfer medium case, heat transfer coil's feed inlet and discharge gate are respectively through pipe connection liquid heater and liquid heat exchanger, liquid heater and liquid heat exchanger's electric connector is respectively through the relay that corresponds in the wire connection relay group, all be provided with the external pipe of external in liquid heater feed inlet and outlet and liquid heat exchanger feed inlet on liquid heater and the liquid heat exchanger, all be provided with the ooff valve on external pipe, liquid heater feed inlet and the liquid heat exchanger feed inlet, the electric energy access end of ooff valve is through the relay that corresponds in the wire connection relay group.
As a preferable scheme, an infrared temperature sensor with a downward detection head is fixedly arranged on a top plate in the fermentation barrel, and a signal output end of the infrared temperature sensor is connected with a sensor interface of the PLC through a data line.
According to the technical scheme provided by the utility model, the material mixing and fermenting device for edible fungus production has the beneficial effects that:
1. through setting up the outlet duct in the feed room of jar body, this outlet duct connects ozone generator's air supply pipe, when the air supply valve on the air supply pipe opens, ozone generator operation generates ozone lets in the feed room, disinfect the material of feed room inside, still set up the quartz glass pipe that runs through the feed room and stretches into in the fermentation vat in the feed room, this quartz glass pipe is inside to be set up the bactericidal lamp of installing on the sliding mounting frame, when the bactericidal lamp opens, can disinfect the material in the feed room, when the bactericidal lamp stretches into in the fermentation vat under electric putter's drive, can disinfect the fermentation vat inner wall, disinfect the material and fermentation vat inner wall that get into in the fermentation vat, effectively avoid the domestic fungus to be infected by other bacterial virus in the fermentation process;
2. the heat exchange medium is filled in the cavity between the outer side of the fermentation barrel and the fermentation chamber, and the heat exchange coil is arranged on the surface of the fermentation barrel, and the heat exchange coil, the liquid heater, the liquid heat exchanger and the heat exchange medium are formed into a circulation, so that along with the alternate opening of the liquid heater and the liquid heat exchanger and the switching of an external pipe connected with the liquid heater and the liquid heat exchanger, the switching of the cold and hot medium supplied by the heat exchange coil can be realized, the cold and hot regulation of the temperature of the fermentation barrel is realized, and a good temperature environment is provided for the fermentation of edible fungi.
Drawings
FIG. 1 is a schematic diagram of the whole structure of a material mixing fermentation device for edible fungi production;
FIG. 2 is a schematic diagram of the cross-sectional structure of a tank body of the material mixing fermentation device for edible fungus production;
FIG. 3 is a schematic diagram of the internal structure of the equipment box of the material mixing fermentation device for edible fungus production.
In the figure: 1. a tank body; 11. a fermentation chamber; 12. a feed chamber; 13. a motor installation chamber; 14. a manhole; 15. sealing the end cover; 2. a quartz glass tube; 21. a sliding mounting rack; 22. a germicidal lamp; 23. an electric push rod; 3. an air outlet pipe; 31. an air nozzle; 32. an air supply pipe; 33. an air supply valve; 34. an ozone generator; 35. a feeding tube; 36. a feed valve; 37. an exhaust pipe; 38. a release valve; 39. discharging pipes; 4. a fermentation barrel; 41. a stirring motor; 42. a stirrer; 43. a discharge pipe; 44. an infrared temperature sensor; 5. a heat exchange medium tank; 51. a liquid heater; 52. a liquid heat exchanger; 53. an outer connecting pipe; 54. a switch valve; 55. a heat exchange coil; 6. an equipment box; 61. an equipment room; 62. a control room; 63. a motor controller; 64. an electric push rod controller; 65. a relay group; 66. and a PLC controller.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In order to better understand the above technical solutions, the following detailed description will be given with reference to the accompanying drawings and the specific embodiments.
As shown in fig. 1-3, an embodiment of the present utility model provides a material mixing fermentation device for edible fungi production, including:
the fermentation tank comprises a tank body 1, wherein a fermentation chamber 11 is arranged in the tank body 1, a fermentation mechanism is arranged in the fermentation chamber 11, a feeding chamber 12 and a motor installation chamber 13 are respectively arranged above the fermentation chamber 11 in the tank body 1, a feeding pipe 35 extending into the feeding chamber 12 is arranged at the top of the feeding chamber 12, a feeding valve 36 is arranged on the feeding pipe 35, an exhaust pipe 37 is arranged below the feeding valve 36 on the feeding pipe 35, an air release valve 38 is arranged on the exhaust pipe 37, a blanking pipe 39 extending into the fermentation tank 4 is arranged at the bottom of the feeding chamber 12, and a blanking valve is arranged on the blanking pipe 39;
the sterilizing mechanism comprises an air outlet pipe 3 arranged on the bottom plate inside the feeding chamber 12 and a quartz glass tube 2 which vertically penetrates through the feeding chamber 12 and the bottom of which is communicated with the fermenting mechanism, the outer wall of the quartz glass tube 2 is in sealing connection with the top plate and the bottom plate of the feeding chamber 12, a sliding mounting frame 21 is arranged inside the quartz glass tube 2 in a sliding manner, a sterilizing lamp 22 is arranged at the bottom of the sliding mounting frame 21, an air nozzle 31 is arranged on the air outlet pipe 3, the air outlet pipe 3 is connected with an air supply pipe 32 of an ozone generator 34 outside the tank body 1, the ozone generator 34 is specifically arranged on the bottom plate inside the equipment chamber 61, and an air supply valve 33 is arranged on the air supply pipe 32 of the ozone generator 34;
the fermentation mechanism specifically comprises a fermentation barrel 4 arranged in a fermentation chamber 11, a heat exchange coil 55 is wound on the outer side of the fermentation barrel 4, a feeding hole and a discharging hole of the heat exchange coil 55 are respectively extended out of a tank body 1 and are connected with the heat exchange mechanism, a cavity between the inner wall of the fermentation chamber 11 and the fermentation barrel 4 is filled with heat conducting medium, the top of the fermentation barrel 4 is provided with a manhole 14 extending out of the tank body 1 upwards, the top of the manhole 14 is provided with a sealing end cover 15, the bottom of the fermentation barrel 4 is provided with a discharging pipe 43 extending out of the tank body 1, and a discharging valve is arranged on the discharging pipe 43.
In the above device, the electric push rod 23 with the bottom connected with the sliding mounting frame 21 is fixedly arranged on the top of the quartz glass tube 2.
In the device, a stirring motor 41 is fixedly arranged on the bottom plate in the motor installation chamber 13, a stirrer 42 is arranged in the fermentation barrel 4, and a rotating shaft of the stirrer 42 extends into the motor installation chamber 13 and is fixedly connected with a motor shaft of the stirring motor 41.
In the above device, the equipment box 6 is fixedly disposed on the left side panel of the tank body 1, the equipment chamber 61 and the control chamber 62 are sequentially disposed in the equipment box 6 from top to bottom, the motor controller 63, the electric push rod controller 64 and the relay group 65 are sequentially disposed on the bottom plate in the control chamber 62 from left to right, the PLC controller 66 is disposed on the right side inner wall of the control chamber 62, the control signal access ends of the motor controller 63, the electric push rod controller 64 and the relay group 65 are respectively connected with the control signal output ends of the PLC controller 66 through electrical signals, the electric energy access ends of the sterilizing lamp 22, the charging valve 36, the air release valve 38, the discharging valve and the discharging valve are respectively connected with the corresponding relays in the relay group 65 through wires, the positive and negative electrode electric energy output ends of the electric push rod controller 64 are respectively connected with the positive and negative electrode electric energy output ends of the electric push rod 23 through wires, the positive and negative electrode electric energy output ends of the motor controller 63 are respectively connected with the positive and negative electrode electric energy output ends of the stirring motor 41, and the electric energy access ends of the ozone generator 34 and the air supply valve 33 are respectively connected with the corresponding relays in the relay group 65 through wires in parallel mode.
In the above-mentioned device, heat transfer mechanism specifically includes heat transfer medium case 5, liquid heater 51 and liquid heat exchanger 52 are respectively through pipe connection heat transfer medium case 5, the feed inlet and the discharge gate of heat transfer coil 55 are respectively through pipe connection liquid heater 51 and liquid heat exchanger 52, the electric connection head of liquid heater 51 and liquid heat exchanger 52 is respectively through the relay that corresponds in the wire connection relay group 65, all be provided with on liquid heater 51 and the liquid heat exchanger 52 external connection pipe 53 of external connection in liquid heater 51 feed inlet and discharge gate and liquid heat exchanger 52 feed inlet, all be provided with ooff valve 54 on external connection pipe 53, liquid heater 51 feed inlet and the liquid heat exchanger 52 feed inlet, the electric energy access end of ooff valve 54 is through the relay that corresponds in the wire connection relay group 65.
In the above device, an infrared temperature sensor 44 with a downward detection head is fixedly arranged on a top plate inside the fermentation barrel 4, and a signal output end of the infrared temperature sensor 44 is connected with a sensor interface of the PLC 66 through a data line.
Embodiments of the present utility model will be described in further detail below with reference to the attached drawings:
referring to fig. 1-3, the fermentation tank comprises a tank body 1, a fermentation barrel 4 and a device box 6, wherein a fermentation chamber 11 is arranged in the tank body 1, a fermentation mechanism is arranged in the fermentation chamber 11, a feeding chamber 12 and a motor installation chamber 13 are respectively arranged above the fermentation chamber 11 in the tank body 1, a feeding pipe 35 extending into the feeding chamber 12 is arranged at the top of the feeding chamber 12, a feeding valve 36 is arranged on the feeding pipe 35, an exhaust pipe 37 is arranged below the feeding valve 36 on the feeding pipe 35, a bleeder valve 38 is arranged on the exhaust pipe 37, a blanking pipe 39 extending into the fermentation barrel 4 is arranged at the bottom of the feeding chamber 12, a blanking valve is arranged on the blanking pipe 39, an air outlet pipe 3 is arranged on the bottom plate in the feeding chamber 12, a quartz glass pipe 2 with the bottom extending into the fermentation barrel 4 is arranged in the feeding chamber 12, the outer wall of the quartz glass pipe 2 is in sealing connection with the top plate and the bottom plate of the feeding chamber 12, the quartz glass tube 2 is inside to slide and is provided with the sliding mounting bracket 21, the sliding mounting bracket 21 bottom is provided with the bactericidal lamp 22, be provided with the air nozzle 31 on the outlet duct 3, the outlet duct 3 is connected the air supply pipe 32 of the outside ozone generator 34 of jar body 1, the ozone generator 34 specifically sets up on the inside bottom plate of equipment room 61, be provided with air supply valve 33 on the air supply pipe 32 of ozone generator 34, the outside winding heat exchange coil 55 of fermentation cylinder 4, the feed inlet and the discharge gate of heat exchange coil 55 all stretch out jar body 1 outward and be connected with heat exchange mechanism, the cavity intussuseption between fermentation cylinder 11 inner wall and the fermentation cylinder 4 is filled with heat-conducting medium, fermentation cylinder 4 top is provided with the manhole 14 that upwards stretches out jar body 1 outward, manhole 14 top is provided with sealing cap 15, fermentation cylinder 4 bottom is provided with the discharging pipe 43 that stretches out jar body 1 outward, be provided with the bleeder valve on the discharging pipe 43.
Further, the heat exchange mechanism specifically comprises a heat exchange medium box 5, a liquid heater 51 and a liquid heat exchanger 52, the liquid heater 51 and the liquid heat exchanger 52 are respectively connected with the heat exchange medium box 5 through pipelines, a feed inlet and a discharge outlet of a heat exchange coil 55 are respectively connected with the liquid heater 51 and the liquid heat exchanger 52 through pipelines, electric connectors of the liquid heater 51 and the liquid heat exchanger 52 are respectively connected with corresponding relays in a relay group 65 through wires, external connection pipes 53 which are externally connected with the feed inlet and the discharge outlet of the liquid heater 51 and the feed inlet and the discharge outlet of the liquid heat exchanger 52 are respectively arranged on the liquid heater 51 and the liquid heat exchanger 52, and switching valves 54 are respectively arranged on the external connection pipes 53, the feed inlet of the liquid heater 51 and the feed inlet of the liquid heat exchanger 52, and electric energy access ends of the switching valves 54 are connected with the corresponding relays in the relay group 65 through wires;
when the temperature inside the fermenter 4 is too high, the liquid heater 51 is powered off, the switch valve 54 of the material suction port of the liquid heater 51 is closed, the switch valve 54 on the external connection pipe 53 on the material inlet and outlet of the liquid heat exchanger 52 is closed, meanwhile, the circulating pump of the liquid heat exchanger 52 and the tubular radiator synchronously operate, heat exchange medium in the heat exchange medium tank 5 is pumped out and then dissipated through the tubular radiator, and is led into the heat exchange coil 55 to cool the fermenter 4, and vice versa.
Wherein, quartz glass tube 2 top is fixed to be provided with the electric putter 23 that the bottom is connected with sliding mounting bracket 21, and electric putter 23's setting is used for going up and down sterilamp 22, realizes the inside rotation of disinfecting of feeding room 12 and fermentation vat 4 inside.
Wherein, fixed agitator motor 41 that is provided with on the inside bottom plate of motor installation room 13, fermentation vat 4 inside is provided with agitator 42, and agitator 42's pivot stretches into in the motor installation room 13 and agitator motor 41's motor shaft fixed connection.
The equipment box 6 is internally provided with an equipment room 61 and a control room 62 from top to bottom in sequence, a bottom plate in the control room 62 is provided with a motor controller 63, an electric push rod controller 64 and a relay group 65 from left to right in sequence, the right inner wall of the control room 62 is provided with a PLC controller 66, control signal access ends of the motor controller 63, the electric push rod controller 64 and the relay group 65 are respectively connected with control signal output ends of the PLC controller 66 through electric signals, electric energy access ends of the sterilizing lamp 22, the charging valve 36, the air release valve 38, the discharging valve and the discharging valve are respectively connected with corresponding relays in the relay group 65 through wires, positive and negative electric energy output ends of the electric push rod controller 64 are respectively connected with positive and negative electric energy connection ends of the electric push rod 23 through wires, positive and negative electric energy output ends of the motor controller 63 are respectively connected with positive and negative electric connection ends of the stirring motor 41 through wires, electric energy access ends of the ozone generator 34 and the air supply valve 33 are respectively connected with corresponding relays in the relay group 65 through wires in a parallel mode, an infrared temperature sensor 44 with a downward detection head is fixedly arranged on a top plate in the fermentation barrel 4, and the infrared temperature sensor 44 is connected with the output ends of the infrared temperature sensor 44 through the PLC sensor through the data interface.
The working principle of the embodiment is as follows: through set up the outlet duct in the feed room of jar body, this outlet duct is connected ozone generator's air supply pipe, when the air supply valve on the air supply pipe opens, ozone generator operation generates ozone lets in the feed room, disinfect the material of feed room inside, still set up the quartz glass pipe that runs through the feed room and stretches into in the fermentation vat in the feed room, this quartz glass pipe inside has set up the bactericidal lamp of installing on the sliding mounting frame, when bactericidal lamp opens, can disinfect the material in the feed room, when bactericidal lamp stretches into in the fermentation vat under electric putter's drive, can disinfect fermentation vat inner wall, disinfect the material and fermentation vat inner wall that get into in the fermentation vat, effectively avoid edible fungus to be infected by other bacterium virus in the fermentation process, through filling heat transfer medium in the cavity of fermentation vat outside with the fermentation room, and set up heat transfer coil pipe on fermentation vat surface, this heat transfer coil and liquid heater, liquid heat exchanger and heat transfer medium box are circulated, with the switching of liquid heater, liquid heat exchanger's the switching of the external pipe that is connected with liquid heater, liquid heat exchanger, can realize the switching over to the cold and hot heat transfer medium of heat transfer medium, realize providing good cold and hot environment to the temperature regulation of fermentation vat, the realization is the cold and hot temperature to the edible fungus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A material mixing fermentation device for edible fungus production is characterized in that: comprising the following steps:
the fermentation tank comprises a tank body (1), wherein a fermentation chamber (11) is arranged in the tank body (1), a fermentation mechanism is arranged in the fermentation chamber (11), and a feeding chamber (12) and a motor mounting chamber (13) are respectively arranged above the fermentation chamber (11) in the tank body (1);
the sterilizing mechanism comprises an air outlet pipe (3) arranged on the bottom plate inside the feeding chamber (12) and a quartz glass tube (2) vertically penetrating the feeding chamber (12) and communicated with the fermenting mechanism at the bottom, wherein the outer wall of the quartz glass tube (2) is in sealing connection with the top plate and the bottom plate of the feeding chamber (12), a sliding mounting frame (21) is slidably arranged inside the quartz glass tube (2), a sterilizing lamp (22) is arranged at the bottom of the sliding mounting frame (21), an air nozzle (31) is arranged on the air outlet pipe (3), and the air outlet pipe (3) is connected with an air supply pipe (32) of an ozone generator (34) outside the tank body (1);
the fermentation mechanism specifically comprises a fermentation barrel (4) arranged in a fermentation chamber (11), a heat exchange coil (55) is wound on the outer side of the fermentation barrel (4), a feeding hole and a discharging hole of the heat exchange coil (55) are extended out of the tank body (1) and are connected with the heat exchange mechanism, and a cavity between the inner wall of the fermentation chamber (11) and the fermentation barrel (4) is filled with a heat conducting medium.
2. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the feeding device is characterized in that a feeding pipe (35) extending into the feeding chamber (12) is arranged at the top of the feeding chamber (12), a feeding valve (36) is arranged on the feeding pipe (35), an exhaust pipe (37) is arranged below the feeding valve (36) on the feeding pipe (35), a release valve (38) is arranged on the exhaust pipe (37), a discharging pipe (39) extending into the fermentation barrel (4) is arranged at the bottom of the feeding chamber (12), and a discharging valve is arranged on the discharging pipe (39).
3. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the top of the quartz glass tube (2) is fixedly provided with an electric push rod (23) with the bottom connected with the sliding mounting frame (21).
4. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the stirring motor (41) is fixedly arranged on a bottom plate in the motor installation chamber (13), the stirrer (42) is arranged in the fermentation barrel (4), and a rotating shaft of the stirrer (42) extends into the motor installation chamber (13) and is fixedly connected with a motor shaft of the stirring motor (41).
5. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the top of the fermentation barrel (4) is provided with a manhole (14) which extends out of the tank body (1) upwards, the top of the manhole (14) is provided with a sealing end cover (15), the bottom of the fermentation barrel (4) is provided with a discharging pipe (43) which extends out of the tank body (1), and the discharging pipe (43) is provided with a discharging valve.
6. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the utility model discloses a jar body, including jar body (1) and electric putter control device, be provided with equipment box (6) on the left side board of jar body (1), equipment box (6) inside has set gradually equipment room (61) and control room (62) from last down, motor controller (63), electric putter control device (64) and relay group (65) have set gradually from a left side to right side on the inside bottom plate of control room (62), be provided with PLC control device (66) on the right side inner wall of control room (62), the control signal access end of motor controller (63), electric putter control device (64) and relay group (65) is through the control signal output end of electrical signal connection PLC control device (66) respectively, the electric energy access end of bactericidal lamp (22), charging valve (36), bleeder valve (38), bleeder valve and bleeder valve is through the relay that corresponds in relay group (65) respectively, the positive and negative pole electric energy output end of electric putter control device (64) is connected positive and negative pole electric energy output end of motor control device (63) is through the wire connection positive and negative pole electric energy output end of wire connection (41) respectively.
7. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the ozone generator (34) is specifically arranged on a bottom plate in the equipment room (61), an air supply valve (33) is arranged on an air supply pipe (32) of the ozone generator (34), and electric energy access ends of the ozone generator (34) and the air supply valve (33) are respectively connected with corresponding relays in the relay group (65) in a parallel connection mode through wires.
8. The edible fungi production material mixing and fermenting device according to claim 1, wherein: the heat exchange mechanism specifically comprises a heat exchange medium box (5), a liquid heater (51) and a liquid heat exchanger (52), the liquid heater (51) and the liquid heat exchanger (52) are connected with the heat exchange medium box (5) through pipelines respectively, a feeding port and a discharging port of a heat exchange coil (55) are connected with the liquid heater (51) and the liquid heat exchanger (52) through pipelines respectively, electric connectors of the liquid heater (51) and the liquid heat exchanger (52) are connected with corresponding relays in a relay group (65) through wires respectively, external connecting pipes (53) which are externally connected with a feeding port and a discharging port of the liquid heater (51) and a feeding port of the liquid heat exchanger (52) are arranged on the external connecting pipes (53), the feeding port of the liquid heater (51) and the feeding port of the liquid heat exchanger (52), and electric energy access ends of the switching valves (54) are connected with corresponding relays in the relay group (65) through wires.
9. The edible fungi production material mixing and fermenting device according to claim 1, wherein: an infrared temperature sensor (44) with a downward detection head is fixedly arranged on a top plate in the fermentation barrel (4), and a signal output end of the infrared temperature sensor (44) is connected with a sensor interface of a PLC (programmable logic controller) (66) through a data line.
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