CN220536180U - Flexible pile up neatly scanning system - Google Patents
Flexible pile up neatly scanning system Download PDFInfo
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- CN220536180U CN220536180U CN202320774803.7U CN202320774803U CN220536180U CN 220536180 U CN220536180 U CN 220536180U CN 202320774803 U CN202320774803 U CN 202320774803U CN 220536180 U CN220536180 U CN 220536180U
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- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 238000002372 labelling Methods 0.000 claims abstract description 15
- 238000012937 correction Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 4
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 230000007306 turnover Effects 0.000 description 4
- 238000013500 data storage Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses a flexible stacking scanning system which comprises an express delivery correcting mechanism, wherein the express delivery correcting mechanism is correspondingly connected with a conveying belt mechanism, a labeling machine mechanism and an express delivery overturning mechanism are sequentially arranged on the conveying belt mechanism front and back, the express delivery overturning mechanism is correspondingly connected with a label detection device mechanism, and a stacking manipulator mechanism is correspondingly arranged on the side edge of the label detection device mechanism. The flexible stacking scanning system can be used for orderly arranging the express boxes in the same direction, labeling, scanning, classifying through different labels and stacking. And then the classified express boxes can be transported to various places through subsequent trucks. The detailed view of this application can greatly raise the efficiency, reduce intensity of labour, improves personnel's security, and the express delivery case that encapsulates can accomplish functions such as subsides mark, scanning, letter sorting in proper order.
Description
Technical Field
The utility model relates to the technical field of express delivery transfer auxiliary equipment, in particular to a flexible stacking scanning system.
Background
The logistics warehouse SKU of express delivery mill is huge in quantity, needs to bear different articles with the carton, and all need carry out the transport work of article daily. The number of articles in the express delivery factory is large, the weight of part of articles is large, the traditional manual unstacking and stacking cost is high, the physical burden of workers is large, the efficiency is low, and the pressure for unstacking and stacking is particularly important when facing to the express delivery articles with unknown prices and manually facing to the pressure for unstacking or damaging the articles. The traditional manual unstacking and stacking method has the disadvantages of high cost, large physical burden of workers, low unstacking and stacking efficiency, and easy phenomenon of wrong unstacking or article damage caused by manual unstacking and stacking, so that the transportation cost is forced to be increased, and economic loss is caused. It is therefore desirable to provide a flexible palletising scanning system.
Disclosure of Invention
In order to overcome the defects in the prior art, a flexible palletizing scanning system is provided.
The utility model is realized by the following scheme:
a flexible stacking scanning system comprises an express delivery correcting mechanism, wherein the express delivery correcting mechanism is correspondingly connected with a conveying belt mechanism, a labeling machine mechanism and an express delivery overturning mechanism are sequentially arranged on the conveying belt mechanism front and back, the express delivery overturning mechanism is correspondingly connected with a label detecting device mechanism, and a stacking manipulator mechanism is correspondingly arranged on the side edge of the label detecting device mechanism.
The express delivery correction mechanism comprises an express delivery correction mechanism rubber roll, a transverse correction mechanism and a longitudinal correction mechanism, wherein the transverse correction mechanism is correspondingly arranged on the side edge of the express delivery correction mechanism rubber roll, and the longitudinal correction mechanism is correspondingly arranged above the express delivery correction mechanism rubber roll.
The conveyor belt mechanism is a roller conveyor.
The labeller mechanism includes the labeller support that corresponds with conveying belt mechanism and be connected labeller support and a pair of parallel and spaced baffle the outside of baffle corresponds and is equipped with labeller step motor, labeller step motor corresponds drive labeller pinch roller, labeller pinch roller's side corresponds and is equipped with labeller feed wheel and labeller material wheel.
The output shaft of the step motor of the labeler is correspondingly connected with the coupler of the labeler, and the coupler of the labeler is correspondingly connected with the pinch roller of the labeler.
The express delivery tilting mechanism includes C type initiative rail, C type initiative rail is connected with rotatory objective table correspondence, C type initiative rail is by express delivery tilting mechanism motor correspondence drive.
The cross section of objective table is the square structure of one end open, and the one side opposite with the open is equipped with a plurality of express delivery tilting mechanism cylinders, express delivery tilting mechanism cylinder is driven by express delivery tilting mechanism cylinder driving motor correspondence.
C-shaped driven rails are arranged at intervals at two ends of the C-shaped driving rail, and the C-shaped driven rails are correspondingly connected with corresponding supporting wheels.
The C-shaped driving rail is parallel to the C-shaped driven rails at the two ends.
The beneficial effects of the utility model are as follows:
1. the flexible stacking scanning system can be used for orderly arranging the express boxes in the same direction, labeling, scanning, classifying through different labels and stacking. And then the classified express boxes can be transported to various places through subsequent trucks. The detailed view of this application can greatly raise the efficiency, reduce intensity of labour, improves personnel's security, and the express delivery case that encapsulates can accomplish functions such as subsides mark, scanning, letter sorting in proper order.
2. The flexible stacking scanning system comprises a whole set of a series of mechanisms, and the mechanisms can be rapidly split and assembled.
3. The express delivery case of each direction that this application can be loaded to the same direction with having already loaded to the label is pasted, scans, finally carries out the pile up neatly.
Drawings
FIG. 1 is a schematic diagram of a flexible palletizing scanning system according to the present utility model;
fig. 2 is a detailed view of the structure of an express turnover mechanism of the flexible palletizing scanning system;
in the figure: 1 is an express delivery correcting mechanism, 11 is an express delivery correcting mechanism rubber roll, 12 is a transverse correcting mechanism, 13 is a longitudinal correcting mechanism, 2 is a conveying belt mechanism, 3 is a labeling machine mechanism, 31 is a labeling machine support, 32 is a baffle, 33 is a labeling machine stepping motor, 34 is a labeling machine pinch roller, 35 is a labeling machine feeding wheel, 36 is a labeling machine material wheel, 37 is a labeling machine coupling, 4 is an express delivery tilting mechanism, 41 is a C-shaped driving rail, 42 is an express delivery tilting mechanism motor, 43 is an objective table, 44 is an express delivery tilting mechanism roller, 45 is an express delivery tilting mechanism roller driving motor, 46 is a C-shaped driven rail, 47 is a supporting wheel, 5 is a label detecting device mechanism, and 6 is a stacking manipulator mechanism.
Detailed Description
Preferred embodiments of the present utility model will be further described with reference to the accompanying drawings:
as shown in fig. 1, a flexible stacking scanning system comprises an express delivery correcting mechanism 1, wherein the express delivery correcting mechanism 1 is correspondingly connected with a conveying belt mechanism 2, a labeling machine mechanism 3 and an express delivery turnover mechanism 4 are sequentially arranged on the conveying belt mechanism 2 front and back, the express delivery turnover mechanism 4 is correspondingly connected with a label detecting device mechanism 5, and a stacking manipulator mechanism 6 is correspondingly arranged on the side edge of the label detecting device mechanism 5. The stacking manipulator mechanism adopts a manipulator structure, and intelligent programming can be performed in practical application, so that the whole production line can run more orderly. The stacking manipulator mechanism can save labor, reduce cost, improve work efficiency and reduce errors.
In order to solve the problem that when express logistics package is handled, the packing box label is not upward, and label information cannot be read, a manual processing link needs to be added, and the packing label is manually turned upward, and the like, the packaging box label packaging machine is integrally divided into six mechanisms. The method can be operated in an open environment, has low requirements on the working environment, is stable and simple to operate, and has higher efficiency.
In practical application, the spare part of this application adopts standard part and easy processing's aluminum plate in a large number, if damage, it is very convenient to purchase the part and change the part.
The express delivery correction mechanism 1 comprises an express delivery correction mechanism rubber roll 11, a transverse correction mechanism 12 and a longitudinal correction mechanism 13, wherein the transverse correction mechanism 12 is correspondingly arranged on the side edge of the express delivery correction mechanism rubber roll 11, and the longitudinal correction mechanism 13 is correspondingly arranged above the express delivery correction mechanism rubber roll 11. The vertical correction mechanism can push down the vertical push-down express delivery case of express delivery case, then horizontal correction mechanism adjusts all horizontal express delivery cases to same direction again, under the adjustment of express delivery correction mechanism, express delivery case all can finally export to same direction.
The conveyor belt mechanism 2 is a roller conveyor. In practical application, the roller type conveyor belt mechanism drives the roller (idler wheel) to move through the motor, and then drives the express box. For straight line section conveying, the length W of the roller is generally 50-150 mm wider than the width B of the goods, and the length W can be selected to be 10-20 mm smaller when the positioning requirement is met. For goods with high rigidity at the bottom, the width of the goods can be slightly larger than the length of the roller surface under the condition of not affecting normal conveying and safety, and W is generally more than or equal to 0.8B. In this example, the length of the cylinder was set to 500mm. The specific structure and principle of the conveyor belt mechanism 2 are well known and will not be described in detail herein.
The labeler mechanism 3 comprises a labeler bracket 31 correspondingly connected with the conveyor belt mechanism 2, the labeler bracket 31 is provided with a pair of parallel and spaced baffle plates 32 correspondingly at the outer sides of the baffle plates 32 with labeler stepping motors 33, the labeler stepping motors 33 correspondingly drive labeler pinch rollers 34, and the side edges of the labeler pinch rollers 34 are correspondingly provided with labeler feeding wheels 35 and labeler material wheels 36. The output shaft of the labeler stepping motor 33 is correspondingly connected with a labeler coupler 37, and the labeler coupler 37 is correspondingly connected with a labeler pinch roller 34. The labeller mechanism of this application can be with the express delivery case under the propulsion of conveyer belt mechanism, glues the required label of express delivery case on the express delivery case, possess information such as express delivery case delivery, inside express delivery article, send place on the label, make things convenient for follow-up management. The specific working process and principle of the labeling machine mechanism are known techniques and are not described herein. In practical application, the label sticking machine purchased in the market can be adopted to be installed in the system of the application, and the label sticking can be completed.
Because the label detection device mechanism 5 (generally comprises a light source and a light sensing component, the light source and the light sensing component are arranged on one side, when the express box is turned over, the label is scanned through the device), the label positioned above cannot be scanned, so that the label detection device mechanism must be turned over by adopting a 90-degree turning machine, one side of the turned express box is just opposite to the scanner, the label is scanned, the final position of the express can be obtained, the scanned box is transferred to the next procedure, and instructions of different sending sites are transmitted to the next stacking manipulator mechanism 6, and then stacking is carried out.
After the label detection device mechanism 5 scans, the position where the express will be transported can be obtained, then under the control of a program, the stacking manipulator mechanism can divide the express into a plurality of categories transported to different places, and the categories are divided into a plurality of stacks for orderly classification, so that the express boxes which are labeled by people are orderly arranged.
As shown in fig. 2, the express delivery tilting mechanism 4 includes a C-shaped driving rail 41, the C-shaped driving rail 41 is correspondingly connected with a rotary objective table 43, and the C-shaped driving rail 41 is correspondingly driven by an express delivery tilting mechanism motor 42.
The cross section of objective table 43 is the square structure of one end open, and the one side opposite to the open is equipped with a plurality of express delivery tilting mechanism cylinders 44, express delivery tilting mechanism cylinder 44 is driven by express delivery tilting mechanism cylinder driving motor 45 corresponds.
The two ends of the C-shaped driving rail 41 are provided with C-shaped driven rails 46 at intervals, and the C-shaped driven rails 46 are correspondingly connected with corresponding supporting wheels 47.
The C-shaped driving rail 41 is parallel to the C-shaped driven rails 46 at both ends.
The express delivery case is placed and enters the objective table 43 under the drive of the conveying belt mechanism, then the express delivery tilting mechanism roller driving motor 45 drives the express delivery tilting mechanism roller 44, the express delivery case enters the middle part of the objective table 43 under the drive of the express delivery tilting mechanism roller 44, at this time, the express delivery tilting mechanism motor 42 can be started, the express delivery tilting mechanism motor 42 drives the C-shaped driving rail 41 to rotate (in the embodiment, the C-shaped driving rail 41 rotates by 90 degrees), the rotary objective table 43 connected with the express delivery case correspondingly rotates, the express delivery case also rotates, and then the next flow is entered under the rolling of the express delivery tilting mechanism roller 44. The present application is provided with two C-shaped driven rails 46 to ensure stability during operation.
In practical application, express delivery tilting mechanism motor drives the gear and rotates, and the gear meshes with the arc rack of C initiative rail outer end mutually, and under the operation of express delivery tilting mechanism motor, the gear drives the arc rack and rotates, and the arc rack drives C initiative rail and objective table and rotates to realize carrying out 90 to it and overturning.
In this embodiment, the related parameters of the motor of the express turnover mechanism are as described in table 1.
Table 1 motor performance parameters for express delivery tilting mechanism
Motor model | Rotational speed | Rated power | Full loadRotational speed |
37GB555 | 45 | 0.015 | 50 |
The stacking products on the market only stay in rough adjustment and placement of express delivery, and compared with a series of actions from correction labeling stacking of express delivery to scanning identification and overturning adjustment of express delivery labels, the stacking method and the stacking device can be orderly carried out. Compared with other products on the market, the stacking manipulator mechanism and intelligent programming of the manipulator structure are adopted to realize full automation (the specific programming process and principle are known techniques and are not repeated here), the data storage is accurate, errors are avoided, the data storage is mainly used for ensuring that the cargoes are correctly sorted, and the sorted cargoes can be prevented from being lost. When the goods are manually sorted, sorting errors or loss of the goods often occur, so that various problems occur in sorting work. Therefore, the present application can effectively avoid such a problem.
The actual stacking speed of the system is 100-1300 times/hour, the express delivery is grabbed from the conveying line and placed on the formulated tray, the stacking speed of the common worker is 200-300 bags in one hour, and the working efficiency of the system is 5-6 times different from that of the full-automatic stacker crane. If the machine is operated for 24 hours at the factory, one full-automatic stacker crane can support 12 workers.
While the utility model has been described and illustrated in considerable detail, it should be understood that modifications and equivalents to the above-described embodiments will become apparent to those skilled in the art, and that such modifications and improvements may be made without departing from the spirit of the utility model.
Claims (9)
1. A flexible palletizing scanning system, characterized in that: the system comprises an express delivery correcting mechanism (1), the express delivery correcting mechanism (1) is correspondingly connected with a conveying belt mechanism (2), a labeling machine mechanism (3) and an express delivery overturning mechanism (4) are sequentially arranged on the conveying belt mechanism (2) front and back, the express delivery overturning mechanism (4) is correspondingly connected with a label detecting device mechanism (5), and a stacking manipulator mechanism (6) is correspondingly arranged on the side edge of the label detecting device mechanism (5).
2. A flexible palletizing scanning system as in claim 1, wherein: the express delivery correction mechanism (1) comprises an express delivery correction mechanism rubber roll (11), a transverse correction mechanism (12) and a longitudinal correction mechanism (13), wherein the transverse correction mechanism (12) is correspondingly arranged on the side edge of the express delivery correction mechanism rubber roll (11), and the longitudinal correction mechanism (13) is correspondingly arranged above the express delivery correction mechanism rubber roll (11).
3. A flexible palletizing scanning system as in claim 1, wherein: the conveying belt mechanism (2) is a roller conveyor.
4. A flexible palletizing scanning system as in claim 1, wherein: the labeller mechanism (3) includes the labeller support (31) that corresponds with conveyer belt mechanism (2) labeller support (31) and a pair of parallel and spaced baffle (32) the outside of baffle (32) corresponds and is equipped with labeller step motor (33), labeller step motor (33) correspond drive labeller pinch roller (34), the side of labeller pinch roller (34) corresponds and is equipped with labeller feed wheel (35) and labeller material wheel (36).
5. A flexible palletizing scanning system as in claim 4, wherein: the output shaft of the labeler stepping motor (33) is correspondingly connected with a labeler coupler (37), and the labeler coupler (37) is correspondingly connected with a labeler pinch roller (34).
6. A flexible palletizing scanning system as in claim 1, wherein: the express delivery tilting mechanism (4) comprises a C-shaped driving rail (41), the C-shaped driving rail (41) is correspondingly connected with the rotary objective table (43), and the C-shaped driving rail (41) is correspondingly driven by an express delivery tilting mechanism motor (42).
7. A flexible palletizing scanning system as in claim 6, wherein: the cross section of objective table (43) is the open square structure of one end, is equipped with a plurality of express delivery tilting mechanism cylinder (44) with the open opposite one side, express delivery tilting mechanism cylinder (44) are by express delivery tilting mechanism cylinder driving motor (45) correspondence drive.
8. A flexible palletizing scanning system as in claim 6, wherein: c-shaped driven rails (46) are arranged at the two ends of the C-shaped driving rail (41) at intervals, and the C-shaped driven rails (46) are correspondingly connected with corresponding supporting wheels (47).
9. A flexible palletizing scanning system as in claim 8, wherein: the C-shaped driving rail (41) is parallel to the C-shaped driven rails (46) at the two ends.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320774803.7U CN220536180U (en) | 2023-04-10 | 2023-04-10 | Flexible pile up neatly scanning system |
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CN202320774803.7U CN220536180U (en) | 2023-04-10 | 2023-04-10 | Flexible pile up neatly scanning system |
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CN202320774803.7U Active CN220536180U (en) | 2023-04-10 | 2023-04-10 | Flexible pile up neatly scanning system |
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