CN219967005U - Crimping and detecting double-process device - Google Patents
Crimping and detecting double-process device Download PDFInfo
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- CN219967005U CN219967005U CN202321086944.6U CN202321086944U CN219967005U CN 219967005 U CN219967005 U CN 219967005U CN 202321086944 U CN202321086944 U CN 202321086944U CN 219967005 U CN219967005 U CN 219967005U
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- 238000002788 crimping Methods 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 abstract description 25
- 241001465382 Physalis alkekengi Species 0.000 description 10
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
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Abstract
The utility model discloses a crimping and detecting double-procedure device, which comprises: the device comprises a bottom plate, a mounting mechanism, a crimping mechanism and a detection mechanism; the mounting mechanism is used for placing lamp product assembly parts, the crimping mechanism is used for crimping the lamp product assembly parts, and the detection mechanism is used for detecting the assembled lamp product. According to the utility model, the mounting mechanism, the crimping mechanism and the detection mechanism are integrated, in the production process of lamp products, the parts of the lamp products to be assembled are placed on the mounting mechanism, the parts of the lamp products are crimped through the crimping mechanism, after the parts of the lamp products are crimped, the lamp products after being crimped are detected through the detection mechanism, the lamp products can be detected directly after the lamp products are crimped, the lamp products are not required to be carried, and the production efficiency of the lamp products is improved.
Description
Technical Field
The utility model relates to the technical field of lamp production, in particular to a crimping and detecting double-station device.
Background
The current automobile industry is rapidly developing, and lamp products in the automobile industry are developed day by day and become diversified in shape, so that the lamp products have higher requirements on quality and production and manufacturing means. At present, in the process of lamp product production, a plurality of assembly parts are required to be arranged in a crimping process for crimping assembly, then the lamp product which is assembled by crimping is arranged in a detection process for lighting detection, the lamp product is sequentially produced through two processes, in the production process, the lamp product is required to be carried from the crimping process to the detection process, the lamp product can be produced, meanwhile, two operators are required to operate in the two processes, a large amount of production cost can be consumed, the labor intensity of operators is increased, and meanwhile, the production efficiency of the lamp product can be influenced.
Disclosure of Invention
The utility model aims to solve the technical problems that: in order to solve the technical problem that in the production process of the existing lamp products, the two processes of the crimping process and the detection process are sequentially carried out, the crimped lamp products are required to be conveyed to the detection tool for detection, and the production efficiency of the lamp products is affected.
The technical scheme adopted for solving the technical problems is as follows: a crimp and sense double-procedure device comprising: the device comprises a bottom plate, a mounting mechanism, a crimping mechanism and a detection mechanism; the mounting mechanism and the detection mechanism are connected with one side of the bottom plate, which is close to the mounting plate, and the crimping mechanism is connected with one side of the mounting plate, which is close to the bottom plate; the mounting mechanism is used for placing lamp product assembly parts, the crimping mechanism is used for crimping the lamp product assembly parts, and the detection mechanism is used for detecting the assembled lamp product.
Therefore, the mounting mechanism, the crimping mechanism and the detection mechanism are integrated, in the production process of lamp products, parts of the lamp products to be assembled are placed on the mounting mechanism, the parts of the lamp products are crimped through the crimping mechanism, after the parts of the lamp products are crimped, the lamp products after being crimped are detected through the detection mechanism, the lamp products can be directly detected after the lamp products are crimped, the lamp products are not required to be carried, the assembly function and quality detection of the lamp products are realized, and the production efficiency of the lamp products is improved.
Further, the method further comprises the following steps: a top plate and a plurality of first guides; the roof is located the mounting panel is kept away from the one side of bottom plate, a plurality of first guide all runs through the mounting panel, the both ends of first guide respectively with the bottom plate the roof is connected.
Further, the mounting mechanism includes: a first mount and mount; the first mounting piece and the mounting seat are connected with the bottom plate.
Further, the mounting mechanism further includes: two second mounting members and a first detecting member; the two second mounting pieces are respectively located at two ends of one side, far away from the bottom plate, of the mounting base, the first detection piece is located between the two second mounting pieces, and the two second mounting pieces and the first detection piece are connected with the mounting base. Therefore, through the mutual matching of the first mounting piece and the second mounting piece, the assembly parts of the lamp product to be crimped can be placed; whether the lamp product assembly parts to be crimped are placed on the mounting mechanism can be detected through the first detection part, and if the lamp product assembly parts are placed on the mounting mechanism, crimping treatment is carried out on the lamp product assembly parts through the crimping mechanism.
Further, the crimping mechanism includes: the first crimping piece and the second crimping piece, first crimping piece the second crimping piece all with the mounting panel is connected. Therefore, the mounting mechanism is matched with the crimping mechanism, and the parts of the lamp product to be assembled are crimped.
Further, the detection mechanism includes: the device comprises a first driving piece fixing seat, a first driving piece and a first fixing seat; one end of the first driving piece fixing seat is connected with the bottom plate, the other end of the first driving piece fixing seat is connected with the first driving piece, and the telescopic end of the first driving piece is connected with the first fixing seat.
Further, the detection mechanism further includes: the elastic piece, the second fixing seat and the second detection piece; the two ends of the elastic piece are respectively connected with one end of the first fixing seat and one end of the second fixing seat, and the second detection piece is connected with the other end of the second fixing seat. Therefore, the lamp product after crimping can be detected through the second detection piece; because the elastic piece has certain elastic floating effect, under the condition that the lamp product after being pressed is slightly deformed, the second detection piece can still be inserted into the lamp product, so that the detection work of the lamp product is ensured to be smoothly carried out.
Further, the method further comprises the following steps: an auxiliary crimping mechanism and a third drive member; the auxiliary crimping mechanism is connected with one side of the bottom plate, which is close to the mounting plate, the third driving piece penetrates through the top plate, and the telescopic end of the third driving piece is connected with the mounting plate. Therefore, the third driving piece can drive the mounting plate to move up and down, and further the crimping process of the lamp product parts can be controlled.
Further, the auxiliary crimping mechanism includes: the second driving piece is connected with the bottom plate, and the third crimping piece is connected with the telescopic end of the second driving piece. Therefore, in the process of crimping the lamp product parts, the auxiliary crimping mechanism can assist in crimping the lamp product parts, and the lamp product parts to be crimped are ensured not to move up and down.
Further, the mounting mechanism, the crimping mechanism, the detecting mechanism, the auxiliary crimping mechanism, and the third driving member are provided with two groups in total. Therefore, two sets of lamp products can be produced at the same time, and the production efficiency of the lamp products is further improved.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the mounting mechanism, the crimping mechanism and the detection mechanism are integrated, in the production process of lamp products, the parts of the lamp products to be assembled are placed on the mounting mechanism, the parts of the lamp products are crimped through the crimping mechanism, after the parts of the lamp products are crimped, the lamp products after the crimping is finished are detected through the detection mechanism, the lamp products can be directly detected after the crimping of the lamp products is finished, the lamp products are not required to be carried, the assembly function and quality detection of the lamp products are realized, and the production efficiency of the lamp products is improved.
2. In the production process of the lamp product, whether the lamp product parts to be assembled exist on the mounting mechanism or not can be detected through the first detection part, if the lamp product parts to be assembled are placed on the mounting mechanism, the mounting plate is controlled to move downwards through the third driving part, and then the lamp product parts are subjected to crimping assembly through the crimping mechanism, so that the production efficiency of the lamp product is further improved.
3. In the crimping process of the lamp product parts, the auxiliary crimping mechanism can be used for carrying out auxiliary crimping on the lamp product parts to be crimped, so that the lamp product parts to be crimped are ensured not to move up and down.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of a dual crimping and inspection process apparatus of the present utility model;
FIG. 2 is a schematic view of the mounting mechanism of the present utility model;
FIG. 3 is a schematic view of a crimping mechanism according to the present utility model;
FIG. 4 is a schematic diagram of the detection mechanism of the present utility model;
fig. 5 is a schematic structural view of the auxiliary crimping mechanism of the present utility model.
In the figure: 1. a bottom plate; 2. a top plate; 3. a mounting plate; 4. a mounting mechanism; 401. a first mounting member; 402. a mounting base; 403. a second mounting member; 404. a first detecting member; 5. a crimping mechanism; 501. a first crimp member; 502. a second crimp member; 6. a detection mechanism; 601. the first driving piece fixing seat; 602. a first driving member; 603. a first fixing seat; 604. an elastic member; 605. the second fixing seat; 606. a second detecting member; 7. an auxiliary crimping mechanism; 701. a second driving member; 702. a third crimp; 8. a third driving member; 9. a second guide; 10. a first guide.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 5, which are preferred embodiments of the present utility model, the crimping and detecting double-process device of the present embodiment includes: a base plate 1, a mounting plate 3, a mounting mechanism 4, a crimping mechanism 5 and a detection mechanism 6; the mounting mechanism 4 and the detection mechanism 6 are connected with one side of the bottom plate 1, which is close to the mounting plate 3, and the crimping mechanism 5 is connected with one side of the mounting plate 3, which is close to the bottom plate 1; the mounting mechanism 4 is used for placing lamp product assembly parts, the crimping mechanism 5 is used for crimping the lamp product assembly parts, and the detection mechanism 6 is used for detecting the assembled lamp product. From this, with installation mechanism 4, crimping mechanism 5 and detection mechanism 6 are integrated, in the production process of lamps and lanterns product, place the spare part of the lamps and lanterns product of waiting to assemble on installation mechanism 4, press-joint mechanism 5 carries out the crimping to lamps and lanterns product spare part earlier, after lamps and lanterns product spare part press-joint finishes, the rethread detection mechanism 6 detects the lamps and lanterns product after the crimping, can directly detect lamps and lanterns product after lamps and lanterns product press-joint finishes, need not to carry lamps and lanterns product, realized lamps and lanterns product's assembly function and quality detection, the production efficiency of lamps and lanterns product has been improved.
In this embodiment, further comprising: a top plate 2 and a plurality of first guides 10; the top plate 2 is positioned at one side of the mounting plate 3 far away from the bottom plate 1, a plurality of first guide pieces 10 penetrate through the mounting plate 3, and two ends of each first guide piece 10 are respectively connected with the bottom plate 1 and the top plate 2; further comprises: and the third driving piece 8 penetrates through the top plate 2, and the telescopic end of the third driving piece 8 is connected with the mounting plate 3. Specifically, the first guiding elements 10 are provided with four, and are distributed at four corners of the mounting plate 3, through holes are formed in the mounting plate 3 corresponding to the first guiding elements 10, the second guiding elements 9 penetrate through the through holes, the first guiding elements 10 penetrate through the second guiding elements 9, and the first guiding elements 10 and the second guiding elements 9 can guide the mounting plate 3 in the process of moving the mounting plate 3 up and down. The third driving member 8 may be a cylinder, the first guiding member 10 may be a guiding rod, and the second guiding member 9 may be a guiding bushing. The third driving member 8 can drive the mounting plate 3 to move up and down, and further control the press-connection process of the lamp product parts.
In the present embodiment, the mounting mechanism 4 includes: a first mount 401 and a mount 402; the first mounting piece 401 and the mounting seat 402 are connected with the bottom plate 1; the mounting mechanism 4 further includes: two second mounting members 403 and a first detecting member 404; the two second mounting pieces 403 are respectively located at two ends of one side, far away from the bottom plate 1, of the mounting base 402, the first detection piece 404 is located between the two second mounting pieces 403, and the two second mounting pieces 403 and the first detection piece 404 are connected with the mounting base 402. For example, the first sensing member 404 may be a proximity switch. Through the mutual matching of the first mounting piece 401 and the second mounting piece 403, the assembly parts of the lamp product to be crimped can be placed; whether the mounting mechanism 4 is provided with the lamp product assembling parts to be crimped or not can be detected through the first detecting part 404, and if the mounting mechanism 4 is detected to be provided with the lamp product assembling parts, the lamp product assembling parts are crimped through the crimping mechanism 5.
In the present embodiment, the crimping mechanism 5 includes: the first press connector 501 and the second press connector 502, the first press connector 501 and the second press connector 502 are connected with the mounting plate 3. Thereby, the mounting mechanism 4 and the press-connection mechanism 5 are mutually matched to press-connect the parts of the lamp product to be assembled.
In the present embodiment, the detection mechanism 6 includes: a first driving piece fixing base 601, a first driving piece 602, and a first fixing base 603; one end of the first driving piece fixing seat 601 is connected with the bottom plate 1, the other end of the first driving piece fixing seat 601 is connected with the first driving piece 602, and the telescopic end of the first driving piece 602 is connected with the first fixing seat 603; the detection mechanism 6 further includes: an elastic member 604, a second fixing seat 605 and a second detecting member 606; two ends of the elastic piece 604 are respectively connected with one ends of the first fixing seat 603 and the second fixing seat 605, and the second detecting piece 606 is connected with the other end of the second fixing seat 605. For example, the first driving member 602 may be a sliding table cylinder, and the second detecting member 606 may be a probe. The second detecting piece 606 can detect the crimped lamp product; because the elastic member 604 has a certain elastic floating function, under the condition that the lamp product after being crimped has slight deformation, the second detection member 606 can still be inserted into the lamp product, so that the detection work of the lamp product is ensured to be carried out smoothly.
In this embodiment, further comprising: the auxiliary crimping mechanism 7 is connected with one side of the bottom plate 1 close to the mounting plate 3; the auxiliary crimping mechanism 7 includes: a second driving member 701 and a third press-contact member 702, the second driving member 701 being connected to the base plate 1, the third press-contact member 702 being connected to the telescopic end of the second driving member 701. For example, the second driving member 701 may be a slide cylinder. Therefore, in the process of crimping the lamp product parts, the auxiliary crimping mechanism 7 can assist in crimping the lamp product parts, so that the lamp product parts to be crimped are ensured not to move up and down.
In the present embodiment, the mounting mechanism 4, the crimping mechanism 5, the detecting mechanism 6, the auxiliary crimping mechanism 7, and the third driving member 8 are provided in two groups in total. Therefore, two sets of lamp products can be produced at the same time, and the production efficiency of the lamp products is further improved.
The utility model comprises the following operation steps: in the using process of the whole device, firstly, the lamp product parts to be assembled are placed on the mounting mechanism 4, after the first detection part 404 detects that the lamp product parts to be assembled are placed on the mounting mechanism 4, the third driving part 8 and the second driving part 701 are started, the mounting plate 3 is driven to move downwards through the third driving part 8, the crimping mechanism 5 moves downwards, and the lamp product parts are crimped under the cooperation of the mounting mechanism 4, the third crimping part 702 is driven to move downwards through the second driving part 701, and the lamp product parts are crimped in an auxiliary way; after the crimping of the parts of the lamp product is finished, the first driving piece 602 is started, the first fixing seat 603 is driven to move upwards through the first driving piece 602, the second fixing seat 605 is enabled to move upwards, the second detecting piece 606 is inserted into a terminal of the lamp product, the assembled lamp product is detected, if the lamp product is lighted, the lamp product is a qualified product, and if the lamp product is not lighted, the lamp product is a disqualified product.
In summary, the mounting mechanism 4, the crimping mechanism 5 and the detecting mechanism 6 are integrated, in the production process of lamp products, the parts of the lamp products to be assembled are placed on the mounting mechanism 4, the parts of the lamp products are crimped through the crimping mechanism 5, after the parts of the lamp products are crimped, the lamp products after being crimped are detected through the detecting mechanism 6, the lamp products can be detected directly after the lamp products are crimped, the lamp products are not required to be carried, the assembly function and quality detection of the lamp products are realized, and the production efficiency of the lamp products is improved; in the production process of the lamp product, whether the lamp product parts to be assembled exist on the mounting mechanism 4 or not can be detected through the first detection part 404, if the lamp product parts to be assembled are placed on the mounting mechanism 4, the mounting plate 3 is controlled to move downwards through the third driving part 8, and then the lamp product parts are subjected to crimping assembly through the crimping mechanism 5, so that the production efficiency of the lamp product is further improved; in the crimping process of the lamp product parts, the lamp product parts to be crimped can be subjected to auxiliary crimping through the auxiliary crimping mechanism 7, so that the lamp product parts to be crimped are ensured not to move up and down.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined as the scope of the claims.
Claims (10)
1. A crimping and double-detection procedure device, comprising:
a bottom plate (1), a mounting plate (3), a mounting mechanism (4), a crimping mechanism (5) and a detection mechanism (6);
the mounting mechanism (4) and the detection mechanism (6) are connected with one side of the bottom plate (1) close to the mounting plate (3), and the crimping mechanism (5) is connected with one side of the mounting plate (3) close to the bottom plate (1);
the mounting mechanism (4) is used for placing lamp product assembly parts, the crimping mechanism (5) is used for crimping the lamp product assembly parts, and the detection mechanism (6) is used for detecting the assembled lamp product.
2. The crimping and double-detection procedure device according to claim 1, further comprising:
a top plate (2) and a plurality of first guides (10);
the top plate (2) is located on one side, far away from the bottom plate (1), of the mounting plate (3), the plurality of first guide pieces (10) penetrate through the mounting plate (3), and two ends of the first guide pieces (10) are respectively connected with the bottom plate (1) and the top plate (2).
3. The crimping and detecting double-procedure device according to claim 1, characterized in that the mounting mechanism (4) comprises:
a first mount (401) and a mount (402);
the first mounting piece (401) and the mounting seat (402) are connected with the bottom plate (1).
4. A crimping and testing double-procedure device according to claim 3, characterized in that the mounting mechanism (4) further comprises:
two second mounting members (403) and a first detecting member (404);
two second mounting pieces (403) are respectively located at two ends of one side, far away from the bottom plate (1), of the mounting base (402), a first detection piece (404) is located between the two second mounting pieces (403), and the two second mounting pieces (403) and the first detection piece (404) are connected with the mounting base (402).
5. The crimping and detecting double-procedure device according to claim 1, characterized in that the crimping mechanism (5) comprises:
the first crimping piece (501) and the second crimping piece (502), the first crimping piece (501) and the second crimping piece (502) are connected with the mounting plate (3).
6. The crimping and detecting double-procedure device according to claim 1, characterized in that the detecting means (6) comprise:
a first driving part fixing seat (601), a first driving part (602) and a first fixing seat (603);
one end of the first driving piece fixing seat (601) is connected with the bottom plate (1), the other end of the first driving piece fixing seat (601) is connected with the first driving piece (602), and the telescopic end of the first driving piece (602) is connected with the first fixing seat (603).
7. The crimping and detecting double-procedure device as claimed in claim 6, characterized in that the detecting means (6) further comprise:
an elastic member (604), a second fixing base (605) and a second detecting member (606);
the two ends of the elastic piece (604) are respectively connected with one end of the first fixing seat (603) and one end of the second fixing seat (605), and the second detection piece (606) is connected with the other end of the second fixing seat (605).
8. The crimping and double-detection procedure device according to claim 2, further comprising:
an auxiliary crimping mechanism (7) and a third driving member (8);
the auxiliary crimping mechanism (7) is connected with one side of the bottom plate (1) close to the mounting plate (3), the third driving piece (8) penetrates through the top plate (2), and the telescopic end of the third driving piece (8) is connected with the mounting plate (3).
9. The crimping and detecting double-procedure device according to claim 8, characterized in that the auxiliary crimping mechanism (7) comprises:
a second driving member (701) and a third pressing member (702), wherein the second driving member (701) is connected with the bottom plate (1), and the third pressing member (702) is connected with the telescopic end of the second driving member (701).
10. The crimping and double-detection-station apparatus as claimed in claim 8, wherein the mounting mechanism (4), the crimping mechanism (5), the detection mechanism (6), the auxiliary crimping mechanism (7), and the third driving member (8) are each provided with two sets in total.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321086944.6U CN219967005U (en) | 2023-05-08 | 2023-05-08 | Crimping and detecting double-process device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321086944.6U CN219967005U (en) | 2023-05-08 | 2023-05-08 | Crimping and detecting double-process device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219967005U true CN219967005U (en) | 2023-11-07 |
Family
ID=88582363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321086944.6U Active CN219967005U (en) | 2023-05-08 | 2023-05-08 | Crimping and detecting double-process device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219967005U (en) |
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2023
- 2023-05-08 CN CN202321086944.6U patent/CN219967005U/en active Active
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