CN219130225U - Emulsion reation kettle cleaning device with adjustable adaptation internal diameter - Google Patents
Emulsion reation kettle cleaning device with adjustable adaptation internal diameter Download PDFInfo
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- CN219130225U CN219130225U CN202223387859.1U CN202223387859U CN219130225U CN 219130225 U CN219130225 U CN 219130225U CN 202223387859 U CN202223387859 U CN 202223387859U CN 219130225 U CN219130225 U CN 219130225U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The utility model discloses an emulsion reaction kettle cleaning device with adjustable inner diameter, which comprises a frame, a lifting seat, a rotating shaft, a water spraying component and a reaction kettle side wall cleaning component, wherein the water spraying component and the reaction kettle side wall cleaning component are arranged on the rotating shaft, the rotating shaft is rotatably arranged on the lifting seat, the reaction kettle side wall cleaning component comprises at least two cleaning units which are uniformly distributed at the lower end of the rotating shaft along the circumferential direction, each cleaning unit comprises two fixing rods which extend along the radial direction of the rotating shaft and are parallel to each other, a sleeve is sleeved outside each fixing rod, the fixing rods are fixedly connected with the sleeves through pins, the outer ends of the two sleeves are fixedly connected with a mounting plate, and a cleaning brush is fixedly arranged on the mounting plate. According to the utility model, the length of the fixing rod extending into the sleeve part can be adjusted, so that the position of the cleaning brush of each cleaning unit can be adapted to the inner diameters of different reaction kettles, the adjusting range is large, and the adapting range is wider.
Description
Technical Field
The utility model relates to the technical field of reaction kettle cleaning devices, in particular to an emulsion reaction kettle cleaning device with an adjustable adaptive inner diameter.
Background
Solder paste is a paste-like mixture formed by mixing solder powder, soldering flux, other surfactants, thixotropic agents and the like, and in the mixing process of the solder paste, the raw material mixture is required to be filled into a reaction kettle for full stirring, so that the solder paste achieves an emulsifying effect.
After emulsification is completed, the inner wall of the reaction kettle needs to be cleaned, and when the existing reaction kettle inner wall cleaning device is used, cleaning functions are mostly realized through a spray head, so that the cleaning difficulty is high, the cleaning effect is poor, and the phenomenon of solder paste residue easily occurs on the inner wall of the reaction kettle. And the inner diameters of the reaction kettles of different types of products are different, how to design a cleaning device to efficiently clean the reaction kettles with different calibers becomes a technical problem to be solved
Disclosure of Invention
The embodiment of the utility model provides an emulsifying reaction kettle cleaning device with adjustable adaptation inner diameter, which has a larger adaptation inner diameter adjusting range.
In order to achieve the aim of the utility model, the utility model provides an emulsifying reaction kettle cleaning device with adjustable adaptive inner diameter, which comprises a frame, a lifting seat, a rotating shaft, a water spraying component and a reaction kettle side wall cleaning component which are arranged on the rotating shaft,
the upper part of the frame is fixedly provided with a lifting driving device, the lifting seat is fixedly connected with the lifting driving device and is driven by the lifting driving device to lift along the vertical direction,
the rotating shaft arranged along the vertical direction is rotatably arranged on the lifting seat, a first driving motor for driving the rotating shaft to rotate is fixedly arranged on the lifting seat, the rotating shaft is connected with a motor shaft of the first driving motor through a transmission part, the rotating shaft is driven to rotate by the first driving motor,
the reaction kettle side wall cleaning assembly comprises at least two cleaning units which are uniformly distributed along the circumferential direction at the lower end of a rotating shaft, each cleaning unit comprises two fixing rods which extend along the radial direction of the rotating shaft and are parallel to each other, the two fixing rods are sequentially distributed along the vertical direction, a sleeve is sleeved outside each fixing rod, the sleeve and the fixing rods are in clearance fit, the sleeve can slide along the fixing rods, the fixing rods and the sleeve are respectively uniformly distributed with a plurality of pin holes at different positions in the extending direction of the fixing rods and the sleeve, the fixing rods and the sleeve are fixedly connected through pin bodies, the pin bodies sequentially penetrate through the pin holes of the sleeve and the fixing rods, locking pieces for locking the pin bodies are arranged at the tail ends of the pin bodies, the fixed connection of the sleeve and the fixing rods is realized, the outer ends of the two sleeves are fixedly connected with a mounting plate, and at least one cleaning brush is fixedly arranged on the mounting plate;
the water spraying component is positioned above the cleaning component on the side wall of the reaction kettle and comprises an annular pipe, the annular pipe is fixedly connected with the rotating shaft through a connecting rod, the annular pipe is coaxial with the rotating shaft, a plurality of water spraying heads are uniformly distributed on the outer circumferential surface of the annular pipe along the circumferential direction, the water spraying heads are communicated with the annular pipe and face to the radial outer side of the annular pipe, the annular pipe is provided with a water inlet,
the pivot is cavity tubulose, and the inside of pivot is provided with the inlet tube, and the part that the inlet tube is close to the upper end is connected with pivot fixed connection, and the upper end of inlet tube passes through rotary joint and connects the delivery pipe, and the bottom of pivot has the hole of stepping down that supplies the inlet tube to wear out, the lower extreme of inlet tube is followed the hole of stepping down wears out and connects the water inlet of annular pipe.
The lifting driving device drives the lifting seat to lift, so that the rotating shaft and the reaction kettle side wall cleaning component are driven to lift, when the reaction kettle side wall cleaning component is used, the reaction kettle side wall cleaning component is lifted to be higher than the reaction kettle, and then the reaction kettle is placed below the reaction kettle side wall cleaning component. Of course, alternatively, the bottom of the frame is provided with rollers, so that the frame can be moved to the side of the reaction kettle, and the side wall cleaning component of the reaction kettle is positioned above the reaction kettle. Then, according to the internal diameter size of the reaction kettle, the length of the fixing rod extending into the sleeve part is adjusted, so that the position of the cleaning brush of each cleaning unit is matched with the internal diameter of the reaction kettle, and then the sleeve and the fixing rod are fixedly connected through a pin body. Then drive the lifting seat through lifting drive device to drive pivot and reation kettle lateral wall cleaning element and go up and down, first driving motor drive pivot is rotatory simultaneously, thereby makes reation kettle lateral wall cleaning element follow the axle center rotation when going up and down, and the sprinkler bead of water spray subassembly spouts the cleaning liquid to reation kettle inner wall simultaneously, and the cleaning brush can both scrub the action to reation kettle's whole lateral wall, accomplishes reation kettle's washing automatically, saves the manual work.
Optionally, a linear motor pushing the mounting plate radially outwards along the rotating shaft is arranged between the two fixing rods of each cleaning unit, the linear motor is parallel to the fixing rods and fixedly connected with the rotating shaft, and a push plate for pushing the mounting plate is arranged at the end part of a motor shaft of the linear motor. Therefore, when the length of the fixing rod extending into the sleeve part is adjusted, the extending length of the motor shaft of the linear motor is controlled, and the problems that manual adjustment is laborious and the precision is not easy to control are avoided. After the length adjustment is completed by the fixing rod and the sleeve and the fixing rod and the sleeve are fixedly connected through the pin body, the motor shaft of the linear motor is controlled to retract, the stress of the motor shaft of the linear motor is avoided, and the service life of the linear motor is prolonged.
Optionally, the frame include the base, fixed stand and the fixed backup pad that sets up in the stand top of setting on the base, lift drive fixed mounting in the backup pad.
Optionally, the lifting driving device is a linear motor or a hydraulic cylinder.
Preferably, the support plate is provided with two lifting driving devices, and the two lifting driving devices are symmetrically arranged about the axis of the rotating shaft. Further preferably, the two lifting driving devices are hydraulic cylinders, the hydraulic cylinders are arranged in the vertical direction, the hydraulic cylinders are fixedly mounted on the supporting plates, piston rods of the hydraulic cylinders are located below the supporting plates, and the end parts of the piston rods are fixedly connected with the lifting seats.
Preferably, four cleaning units are uniformly distributed at the lower end of the rotating shaft along the circumferential direction.
One or more technical solutions in the embodiments of the present utility model at least have the following technical effects or advantages:
according to the utility model, the length of the fixing rod extending into the sleeve part can be adjusted, so that the position of the cleaning brush of each cleaning unit can be adapted to the inner diameters of different reaction kettles, the adjusting range is large, and the adapting range is wider.
According to the utility model, the lifting driving device drives the lifting seat to lift, so that the rotating shaft and the reaction kettle side wall cleaning assembly are driven to lift, and meanwhile, the first driving motor drives the rotating shaft to rotate, so that the reaction kettle side wall cleaning assembly rotates along the axis while lifting, and the cleaning brush can brush the whole side wall of the reaction kettle by matching with cleaning liquid sprayed by the water spray head of the water spray assembly, thereby automatically completing the cleaning of the reaction kettle and saving labor.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a reactor sidewall cleaning assembly according to the present utility model;
FIG. 3 is a schematic top view of the reactor sidewall cleaning assembly of the present utility model;
FIG. 4 is a schematic view of the structure of the ring tube and brush assembly of the present utility model;
fig. 5 is a schematic view of the working state structure of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, 2 and 3, the embodiment of the utility model provides an emulsifying reaction kettle cleaning device with adjustable adapting inner diameter, which comprises a frame 1, a lifting seat 2, a rotating shaft 3, a water spraying component and a reaction kettle side wall cleaning component which are arranged on the rotating shaft 3,
the upper part of the frame 1 is fixedly provided with a lifting driving device 4, the lifting seat 2 is fixedly connected with the lifting driving device 4, the lifting driving device 4 drives the lifting seat 2 to lift along the vertical direction,
the rotating shaft 3 arranged along the vertical direction is rotatably arranged on the lifting seat 2, a first driving motor 5 for driving the rotating shaft 3 to rotate is fixedly arranged on the lifting seat 2, the rotating shaft 3 is connected with a motor shaft of the first driving motor 5 through a transmission part, the rotating shaft 3 is driven to rotate by the first driving motor 5,
referring to fig. 2 and 3, the cleaning assembly for the side wall of the reaction kettle comprises at least two cleaning units uniformly distributed along the circumferential direction at the lower end of the rotating shaft 3, each cleaning unit comprises two fixing rods 11 which extend along the radial direction of the rotating shaft 3 and are parallel to each other, the two fixing rods 11 are sequentially distributed along the vertical direction, a sleeve 12 is sleeved outside each fixing rod 11, the sleeve 12 is in clearance fit with the fixing rods 11, the sleeve 12 can slide along the fixing rods 11, the fixing rods 11 and the sleeve 12 are respectively and uniformly provided with a plurality of pin holes 13 at different positions in the extending direction of the sleeve 11, the fixing rods 11 and the sleeve 12 are fixedly connected through pin bodies 14, the pin bodies 14 sequentially penetrate through the pin holes 13 of the sleeve 12 and the fixing rods 11, locking pieces 15 for locking the pin bodies 14 are arranged at the tail ends of the pin bodies 14, the sleeve 12 and the fixing rods 11 are fixedly connected, the outer ends of the two sleeves 12 are fixedly connected with a mounting plate 16, and at least one cleaning brush 8 is fixedly arranged on the mounting plate 16;
the water spraying component is positioned above the cleaning component of the side wall of the reaction kettle, and is shown in the figure 4, the water spraying component comprises an annular pipe 6, the annular pipe 6 is fixedly connected with a rotating shaft 3 through a connecting rod, the annular pipe 6 is coaxial with the rotating shaft 3, a plurality of water spraying heads 9 are uniformly distributed on the outer circumferential surface of the annular pipe 6 along the circumferential direction, the water spraying heads 9 are communicated with the annular pipe 6, the water spraying heads 9 face the radial outer side of the annular pipe 6, the annular pipe 6 is provided with a water inlet,
the pivot 3 is cavity tubulose, and the inside of pivot 3 is provided with inlet tube 10, and the part that inlet tube 10 is close to the upper end is connected with pivot 3 fixed connection, and the delivery pipe is passed through rotary joint to the upper end of inlet tube 10, and the bottom of pivot 3 has the hole of stepping down that supplies inlet tube 10 to wear out, and the lower extreme of inlet tube 10 is followed the hole of stepping down wears out and connects the water inlet of annular pipe 6.
The lifting seat 2 is driven to lift by the lifting driving device 4, so that the rotating shaft 3 and the reaction kettle side wall cleaning component are driven to lift, and when the reaction kettle side wall cleaning component is used, as shown in figure 1, the reaction kettle side wall cleaning component is lifted to be higher than the reaction kettle, and then the reaction kettle is arranged below the reaction kettle side wall cleaning component. Of course, alternatively, rollers are arranged at the bottom of the frame 1, so that the frame 1 can be moved beside the reaction kettle, and the side wall cleaning component of the reaction kettle is positioned above the reaction kettle. Then, according to the inner diameter size of the reaction kettle, the length of the portion of the fixing rod 11 extending into the sleeve 12 is adjusted so that the position of the cleaning brush 8 of each cleaning unit is adapted to the inner diameter of the reaction kettle, and then the sleeve 12 and the fixing rod 11 are fixedly connected through the pin body 14. Then drive lifting seat 2 through lifting drive 4 goes up and down, as shown in fig. 5, thereby drive pivot 3 and reation kettle lateral wall cleaning element go up and down, simultaneously first driving motor 5 drive pivot 3 is rotatory, thereby make reation kettle lateral wall cleaning element follow the axle center rotation when going up and down, the sprinkler bead 9 of water spray assembly spouts the cleaning liquid to reation kettle inner wall simultaneously, cleaning brush 8 can both scrub the action to reation kettle's whole lateral wall, accomplish reation kettle's washing automatically, save the manual work.
Optionally, a linear motor 7 pushing the mounting plate 16 radially outwards along the rotating shaft 3 is arranged between the two fixing rods 11 of each cleaning unit, the linear motor 7 is parallel to the fixing rods 11 and fixedly connected with the rotating shaft 3, and a push plate 19 for pushing the mounting plate 16 is mounted at the end part of a motor shaft of the linear motor 7. Therefore, when the length of the part of the fixing rod 11 extending into the sleeve 12 is adjusted, the extending length of the motor shaft of the linear motor 7 is controlled, so that the problems that manual adjustment is laborious and the precision is not easy to control are avoided. After the length adjustment of the fixed rod 11 and the sleeve 12 is completed and fixedly connected through the pin body 14, the motor shaft of the linear motor 7 is controlled to retract, the stress of the motor shaft of the linear motor 7 is avoided, and the service life of the linear motor 7 is prolonged.
Optionally, the frame 1 includes a base, a stand column fixedly arranged on the base, and a support plate fixedly arranged above the stand column, and the lifting driving device 4 is fixedly installed on the support plate.
Optionally, the lifting driving device 4 is a linear motor or a hydraulic cylinder.
Preferably, two lifting driving devices 4 are arranged on the supporting plate, and the two lifting driving devices 4 are symmetrically arranged about the axis of the rotating shaft 3. Further preferably, the two lifting driving devices 4 are hydraulic cylinders, the hydraulic cylinders are arranged along the vertical direction, the hydraulic cylinders are fixedly mounted on the supporting plate, piston rods of the hydraulic cylinders are located below the supporting plate, and the end parts of the piston rods are fixedly connected with the lifting seats 2.
Preferably, four cleaning units are uniformly distributed at the lower end of the rotating shaft 3 along the circumferential direction.
It should be noted that the above-mentioned embodiments illustrate rather than limit the utility model, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" or "comprises" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The use of the words first, second, third, etc. do not denote any order, and the words may be interpreted as names.
All of the features disclosed in this specification, except mutually exclusive features, may be combined in any manner.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
The utility model is not limited to the specific embodiments described above. The utility model extends to any novel one, or any novel combination, of the features disclosed in this specification, as well as to any novel one, or any novel combination, of the steps of the method or process disclosed.
Claims (6)
1. An emulsifying reaction kettle cleaning device with adjustable adaptation inner diameter is characterized by comprising a frame, a lifting seat, a rotating shaft, a water spraying component and a reaction kettle side wall cleaning component which are arranged on the rotating shaft,
the upper part of the frame is fixedly provided with a lifting driving device, the lifting seat is fixedly connected with the lifting driving device and is driven by the lifting driving device to lift along the vertical direction,
the rotating shaft arranged along the vertical direction is rotatably arranged on the lifting seat, a first driving motor for driving the rotating shaft to rotate is fixedly arranged on the lifting seat, the rotating shaft is connected with a motor shaft of the first driving motor through a transmission part, the rotating shaft is driven to rotate by the first driving motor,
the reaction kettle side wall cleaning assembly comprises at least two cleaning units which are uniformly distributed along the circumferential direction at the lower end of a rotating shaft, each cleaning unit comprises two fixing rods which extend along the radial direction of the rotating shaft and are parallel to each other, the two fixing rods are sequentially distributed along the vertical direction, a sleeve is sleeved outside each fixing rod, the sleeve and the fixing rods are in clearance fit, the sleeve can slide along the fixing rods, the fixing rods and the sleeve are respectively uniformly distributed with a plurality of pin holes at different positions in the extending direction of the fixing rods and the sleeve, the fixing rods and the sleeve are fixedly connected through pin bodies, the pin bodies sequentially penetrate through the pin holes of the sleeve and the fixing rods, locking pieces for locking the pin bodies are arranged at the tail ends of the pin bodies, the fixed connection of the sleeve and the fixing rods is realized, the outer ends of the two sleeves are fixedly connected with a mounting plate, and at least one cleaning brush is fixedly arranged on the mounting plate;
the water spraying component is positioned above the cleaning component on the side wall of the reaction kettle and comprises an annular pipe, the annular pipe is fixedly connected with the rotating shaft through a connecting rod, the annular pipe is coaxial with the rotating shaft, a plurality of water spraying heads are uniformly distributed on the outer circumferential surface of the annular pipe along the circumferential direction, the water spraying heads are communicated with the annular pipe and face to the radial outer side of the annular pipe, the annular pipe is provided with a water inlet,
the pivot is cavity tubulose, and the inside of pivot is provided with the inlet tube, and the part that the inlet tube is close to the upper end is connected with pivot fixed connection, and the upper end of inlet tube passes through rotary joint and connects the delivery pipe, and the bottom of pivot has the hole of stepping down that supplies the inlet tube to wear out, the lower extreme of inlet tube is followed the hole of stepping down wears out and connects the water inlet of annular pipe.
2. The emulsification reaction kettle cleaning apparatus with adjustable inner diameter according to claim 1, wherein a linear motor for pushing out the mounting plate radially outwards along the rotation shaft is arranged between the two fixing rods of each cleaning unit, the linear motor is arranged parallel to the fixing rods and fixedly connected with the rotation shaft, and a push plate for pushing the mounting plate is mounted at the end part of the motor shaft of the linear motor.
3. The apparatus of claim 1, wherein the frame comprises a base, a column fixedly disposed on the base, and a support plate fixedly disposed above the column, and the lifting drive device is fixedly mounted on the support plate.
4. An emulsion reactor cleaning apparatus with adjustable fit inside diameter as in claim 3, wherein the lifting drive means is a linear motor or a hydraulic cylinder.
5. The emulsifying reactor cleaning apparatus with adjustable inner diameter according to claim 3 or 4, wherein two lifting driving devices are arranged on the supporting plate, and the two lifting driving devices are symmetrically arranged about the axis of the rotating shaft.
6. The emulsifying reactor cleaning device with adjustable inner diameter according to claim 5, wherein the two lifting driving devices are hydraulic cylinders, the hydraulic cylinders are arranged in the vertical direction, the hydraulic cylinders are fixedly arranged on the supporting plate, a piston rod of each hydraulic cylinder is positioned below the supporting plate, and the end parts of the piston rods are fixedly connected with the lifting seats.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223387859.1U CN219130225U (en) | 2022-12-16 | 2022-12-16 | Emulsion reation kettle cleaning device with adjustable adaptation internal diameter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223387859.1U CN219130225U (en) | 2022-12-16 | 2022-12-16 | Emulsion reation kettle cleaning device with adjustable adaptation internal diameter |
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CN219130225U true CN219130225U (en) | 2023-06-06 |
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CN202223387859.1U Active CN219130225U (en) | 2022-12-16 | 2022-12-16 | Emulsion reation kettle cleaning device with adjustable adaptation internal diameter |
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CN (1) | CN219130225U (en) |
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2022
- 2022-12-16 CN CN202223387859.1U patent/CN219130225U/en active Active
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