CN216170733U - Dust removal filter bag cleaning device and kiln dust removal system - Google Patents
Dust removal filter bag cleaning device and kiln dust removal system Download PDFInfo
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- CN216170733U CN216170733U CN202122470651.5U CN202122470651U CN216170733U CN 216170733 U CN216170733 U CN 216170733U CN 202122470651 U CN202122470651 U CN 202122470651U CN 216170733 U CN216170733 U CN 216170733U
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Abstract
The utility model relates to kiln dust removal equipment, and discloses a dust removal filter bag cleaning device which comprises an air source, an air bag, a nozzle electromagnetic valve, a nozzle, a differential pressure gauge, a vibration device and a controller, wherein the air source can provide high-pressure air and is connected with the air bag, the nozzle electromagnetic valve is connected to an air path between the air bag and the nozzle, the nozzle faces to an air outlet side of a dust removal filter bag, the differential pressure gauge is installed between the air inlet side and the air outlet side of the dust removal filter bag, the vibration device is connected with the dust removal filter bag, and the controller is electrically connected with the electromagnetic valve, the differential pressure gauge and the vibration device. The dust removal filter bag can be automatically cleaned according to the dust adhesion condition of the dust removal filter bag, the cleaning effect is better, and the service life of the dust removal filter bag is longer. In addition, the utility model also provides a kiln dust removal system.
Description
Technical Field
The utility model relates to kiln dust removal equipment, in particular to a dust removal filter bag cleaning device. In addition, the utility model also relates to a kiln dust removal system.
Background
With the increasing environmental protection situation, the dust-containing gas generated by various industrial kilns needs to be subjected to dust removal treatment by dust removal equipment, and the dust in the gas can be removed and then can be discharged into the atmosphere. The dust-removing filter bag is a commonly used dust-removing device in dust-removing equipment and is widely used in various dust-removing settings.
Dust filter bags are usually used on the dust-laden gas discharge channel. The dust-containing gas flows to the dust-removing filter bag from the gas inlet side of the dust-removing filter bag, and when the gas passes through the dust-removing filter bag, the dust in the dust-containing gas is filtered out through the micropores on the dust-removing filter bag to form clean gas with less dust content, and the clean gas is discharged from the gas outlet side of the dust-removing filter bag. However, as the service life of the dust filter bag is prolonged, dust intercepted by the dust filter bag can be gathered on the dust filter bag to block micropores on the dust filter bag, so that the filtering capacity and the air permeability of the dust filter bag are reduced. When the filtering capacity and the air permeability of the dust filter bag are reduced to a certain degree, a new dust filter bag needs to be replaced to ensure the dust filtering effect.
Along with industrial dust collecting equipment degree of automation is higher and higher, the cost of changing consumables is also bigger and bigger, how on the basis that does not influence dust removal filter effect, extension dust removal filter bag life becomes the main problem that cost of enterprise reduces at present stage. Recently, a technology for reversely blowing the dust-removing filter bag, removing dust gathered on the dust-removing filter bag and recovering the filtering performance and the ventilation performance of the dust-removing filter bag has appeared, but the technology has weak capability of removing the dust gathered on the dust-removing filter bag, and is difficult to achieve the effect of effectively prolonging the service life of the dust-removing filter bag.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a dust removal filter bag cleaning device which can effectively remove dust on a dust removal filter bag and prolong the service life of the dust removal filter bag.
The utility model further aims to solve the technical problem of providing a kiln dust removal system, wherein the dust removal filter bag is long in service life and low in use cost.
In order to solve the technical problems, the utility model provides a dust removal filter bag cleaning device which comprises an air source, an air bag, a nozzle electromagnetic valve, a nozzle, a differential pressure gauge, a vibration device and a controller, wherein the air source can provide high-pressure air and is connected with the air bag, the nozzle electromagnetic valve is connected to an air path between the air bag and the nozzle, the nozzle faces to an air outlet side of the dust removal filter bag, the differential pressure gauge is installed between the air inlet side and the air outlet side of the dust removal filter bag, the vibration device is connected with the dust removal filter bag, and the controller is electrically connected with the electromagnetic valve, the differential pressure gauge and the vibration device.
Preferably, the gas source is a central gas supply pipe. In the preferred technical scheme, the centralized air supply pipe for providing high-pressure air for various devices is used as an air source, so that a special high-pressure air supply device can be omitted, and the cost of the dust removal filter bag cleaning device is reduced.
Further preferably, the dust removal filter bag cleaning device further comprises an air storage tank, and the air storage tank is connected with the central air supply pipe and the air bag. In the preferred embodiment, the gas tank is capable of storing high pressure gas from the central gas supply line as a backup gas source for the nozzles. When the air supply of the central air supply pipe is interrupted, the air storage tank can provide high-pressure air for the nozzle, and the air injection cleaning function of the nozzle is ensured.
Further, a pressure sensor is arranged in the air storage tank, an air storage tank electromagnetic valve is arranged at an opening of the air storage tank, and the pressure sensor and the air storage tank electromagnetic valve are electrically connected with the controller. Through this preferred technical scheme, pressure sensor can detect the gas pressure in the gas holder to convey the controller, the controller can close the gas holder solenoid valve when the gas pressure in the gas holder reaches the pressure upper limit of settlement. When the gas supply of the central gas supply pipe is interrupted, the electromagnetic valve of the gas storage tank is opened to supply gas for the nozzle, and when the gas pressure in the gas storage tank is reduced to a set lower pressure limit, the electromagnetic valve of the gas storage tank is closed, and prompt information of insufficient gas supply pressure is sent.
Preferably, the number of the nozzles is multiple, and the multiple nozzles face the air outlet sides of the multiple dust filter bags respectively. Through this preferred technical scheme, can be by a plurality of nozzles respectively to the side gas injection of giving vent to anger of a plurality of dust bag, it is better to the clean effect of blowback of dust bag.
Preferably, the vibration device is a vibration motor, and the vibration motor is connected with the connecting bracket of the dust-removing filter bag. In the preferred technical scheme, the vibration amplitude of the vibration motor is larger. Through linking bridge, can transmit the vibrations that shock dynamo produced for rather than a plurality of dust bag of being connected better, all play better ground shock dust removal effect to every dust bag.
Preferably, the controller stores therein a first set differential pressure value, and is capable of controlling the nozzle solenoid valve to open when a detection value of the differential pressure gauge reaches the first set differential pressure value. Through this preferred technical scheme, can gather more at the dust on the dust bag, start the nozzle and carry out the blowback cleanness when influencing filtering quality and air permeability, the clear pertinence of blowback is stronger.
Further preferably, the nozzle solenoid valve is opened in a pulse manner, and the opening frequency of the nozzle solenoid valve increases as the value detected by the differential pressure gauge increases. In the preferred technical scheme, the cleaning effect of back flushing cleaning can be improved by performing pulse type back flushing on the dust removal filter bag, and the back flushing frequency is improved according to the pressure difference of the front side and the rear side of the airflow of the dust removal filter bag, so that the back flushing dust removal action is adaptive to the blocking state of the dust removal filter bag, and the pertinence of back flushing cleaning is stronger.
Preferably, a second set differential pressure value is stored in the controller, and the dust removal filter bag can be prompted to be replaced when the detection value of the differential pressure gauge reaches the second set differential pressure value. Through the preferred technical scheme, when the filtering performance of the dust removing filter bag is reduced and the dust removing filter bag cleaning device cannot be used for cleaning effectively, the replacement of the dust removing filter bag is prompted, and the dust removing effect of a dust removing system on dust-containing gas is ensured.
The second aspect of the utility model provides a kiln dust removal system, wherein the dust removal filter bag cleaning device provided by the first aspect of the utility model is used in the kiln dust removal system.
According to the cleaning device for the dust removal filter bag, the nozzle can spray high-pressure gas to the gas outlet side of the dust removal filter bag to perform back flushing cleaning on the dust removal filter bag; the vibration device can form vibration of the dust removal filter bag, dust which is difficult to blow off on the dust removal filter bag is shaken off, the cleaning effect of the dust removal filter bag is effectively improved, the filtering performance and the air permeability of the dust removal filter bag are recovered, and the service life of the dust removal filter bag is effectively prolonged. The use of gas bag can save a small amount of high-pressure gas, prevents that the nozzle from spouting a large amount of gas in short time and leading to the rapid decline of air feed pressure. The arrangement of the differential pressure gauge can clean the dust-removing filter bag in a targeted manner according to the dust accumulation state on the dust-removing filter bag, the cleaning effect is better, and the influence on a dust-removing system is smaller. The cleaning device for the dust removal filter bag has a better effect of cleaning dust on the dust removal filter bag, can effectively prolong the service life of the dust removal filter bag, and reduces the replacement cost of the dust removal filter bag. The kiln dust removal system has the advantages that the service life of the dust removal filter bag is longer, and the cost for replacing the dust removal filter bag is lower when the system is used.
Other technical features and advantages of the present invention will be further described in the following detailed description.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the dust bag cleaning apparatus of the present invention.
Description of the reference numerals
1 air bag 2 nozzle electromagnetic valve
3 nozzle 4 differential pressure gauge
5 vibration device 6 controller
7 dust removal filter bag 8 central air supply pipe
9 gas tank 91 pressure sensor
92 gas storage tank solenoid valve
Detailed Description
In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
In the present invention, the orientation or positional relationship indicated by the use of the orientation words such as "front and rear" in the case where no description is made to the contrary is based on the orientation or positional relationship of the direction of the air flow in the dust filter bag cleaning apparatus of the present invention, wherein the orientation word "front" refers to the inflow direction of the air flow.
In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; either directly or indirectly through intervening media, either internally or in any combination thereof. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, and it is to be understood that the detailed description is provided for purposes of illustration and explanation and is not intended to limit the scope of the utility model.
As shown in figure 1, the dust removal filter bag cleaning device comprises an air source, an air bag 1, a nozzle electromagnetic valve 2, a nozzle 3, a differential pressure meter 4, a vibration device 5 and a controller 6. The air source is used for providing high-pressure air for back flushing and cleaning the dust-removing filter bag. The air source can be an air compressor, a high-pressure air pump, a high-pressure air storage tank and the like, and can also be a centralized air supply facility which is originally used for supplying high-pressure air to a plurality of on-site air-using equipment in a workplace. The air source is connected with the air bag 1. The gas bag 1 is a temporary gas storage device capable of storing a certain amount of high-pressure gas, and can prevent the reduction of gas supply pressure caused by the rapid discharge of the high-pressure gas. The nozzle electromagnetic valve 2 is connected to the air path between the air bag 1 and the nozzle 3, and can control the on-off of the air path under the triggering of an electric control signal. When the nozzle solenoid valve 2 is opened, the high-pressure gas in the gas bag 1 is ejected through the nozzle 3, and when the nozzle solenoid valve 2 is closed, the nozzle 3 stops ejecting the gas. The nozzle 3 is arranged towards the air outlet side of the dust filter bag 7, so that high-pressure air sprayed out through the nozzle 3 can be quickly blown back from the air outlet side to the air inlet side of the dust filter bag 7, dust adhered to the dust filter bag 7 is blown off, and the aim of cleaning the dust filter bag 7 is fulfilled. The differential pressure gauge 4 is installed between the air inlet side and the air outlet side of the dust-removing filter bag 7 and is used for measuring the pressure difference between the air inlet side and the air outlet side of the dust-removing filter bag 7. Because the gas filtered by the dust filter bag 7 is usually discharged into the atmosphere, and the air pressure at the air outlet side of the dust filter bag is usually close to the atmospheric pressure, the pressure difference between the air inlet side of the dust filter bag 7 and the atmospheric pressure can be measured by using the pressure difference meter 4 instead of the pressure difference between the air inlet side and the air outlet side of the dust filter bag 7. The pressure difference between the inlet side and the outlet side of the dust filter bag 7 represents the resistance of the gas passing through the dust filter bag 7 and also reflects the filtering capacity of the dust filter bag 7 for dust. The vibration device 5 may be any device capable of generating vibration, such as a vibration pump, a vibration motor, or an electromagnetic vibrator. The vibration device 5 is connected with the dust filter bag 7 and can generate vibration and transmit the vibration to the dust filter bag 7 so as to shake off dust adhered to the dust filter bag 7 through the vibration of the dust filter bag 7, thereby achieving the purpose of cleaning the dust filter bag 7. The electromagnetic valve 2, the differential pressure gauge 4 and the vibration device 5 are electrically connected with the controller 6, the controller 6 can control the on-off of the electromagnetic valve 2 and the work of the vibration device 5 according to the air pressure difference of the front side and the rear side of the dust removal filter bag 7 measured by the differential pressure gauge 4, so that the dust attached to the dust removal filter bag 7 can be removed by adopting a high-pressure air back blowing method through the nozzle 3 and a vibration method through the vibration device 5 according to the dust attachment condition on the dust removal filter bag 7, and the cleaning effect on the dust removal filter bag 7 is better. After the dust-removing filter bag 7 is cleaned by the dust-removing filter bag cleaning device, the filtering performance and the air permeability of the dust-removing filter bag 7 can be greatly recovered, the dust-removing filter bag 7 is replaced once in half a year from the original half a year on the basis of not influencing the dust-removing effect, the replacement time is improved to 2 years, the service life of the dust-removing filter bag 7 is effectively prolonged, and the use cost of the dust-removing filter bag 7 is saved.
In some embodiments of the dust bag cleaning apparatus of the present invention, as shown in FIG. 1, the air supply uses a central air supply duct 8 on site of the apparatus. The central air supply pipe 8 is provided with high-pressure air by large-scale special compressed air supply equipment, so that the air supply efficiency is higher. Meanwhile, a special air source does not need to be arranged for the dust-removing filter bag cleaning device, so that the structure of the dust-removing filter bag cleaning device is simplified, and the cost of the dust-removing filter bag cleaning device is reduced.
In some embodiments of the dust bag cleaning apparatus of the present invention, as shown in fig. 1, the dust bag cleaning apparatus of the present invention further comprises an air tank 9. The gas storage tank 9 is a high-pressure gas storage container capable of storing a large amount of high-pressure gas, the gas storage tank 9 can be connected to a connecting pipeline between the centralized gas supply pipe 8 and the gas bag 1 through a connecting pipeline, and compressed air in the centralized gas supply pipe 8 can be stored into the gas storage tank 9 through the connecting pipeline, so that a standby gas source of the dust removal filter bag cleaning device is formed. Once the supply of high-pressure gas in the central gas supply pipe 8 is interrupted, the high-pressure gas stored in the gas storage tank 9 can be supplied to the nozzles 3 through the connecting pipeline, so that the back-blowing cleaning effect of the utility model is not influenced by the interruption of the gas supply of the central gas supply pipe 7. The central gas supply pipe 8 can be provided with a one-way valve, so that when the gas supply of the central gas supply pipe 8 is interrupted, the high-pressure gas stored in the gas storage tank 9 can not be supplied to too many devices along the central gas supply pipe 8, but only supplies gas for the dust removal filter bag cleaning device. Of course, the air supply range of the air storage tank 9 can be controlled by closing a valve at a corresponding position of the central air supply pipe 8, so that the air storage tank 9 can supply air for a specific number of devices.
As a specific embodiment of the dust removal filter bag cleaning device of the present invention, as shown in fig. 1, a pressure sensor 91 is disposed in the air tank 9, an air tank solenoid valve 92 is disposed at an opening of the air tank 9, and both the pressure sensor 91 and the air tank solenoid valve 92 are electrically connected to the controller 6. The pressure sensor 91 can detect the storage capacity of the high-pressure gas in the gas storage tank 9, and the solenoid valve 92 of the gas storage tank is closed when the gas pressure in the gas storage tank 9 reaches a set value, so that on one hand, the upper limit of the pressure of the gas in the gas storage tank 9 can be controlled, the safety of the gas storage tank 9 is ensured, on the other hand, the solenoid valve 92 of the gas storage tank can be closed when the amount of the high-pressure gas stored in the gas storage tank 9 reaches a certain value, and the reduction of the high-pressure gas stored in the gas storage tank 9 due to the fluctuation of the gas pressure in the central gas supply pipe 8 is prevented. When the central air supply pipe 8 is interrupted, the controller 6 can control the electromagnetic valve 92 of the air storage tank to be opened according to the air supply interruption information, so as to provide a standby air source for the nozzle 3.
In some embodiments of the dust filter bag cleaning apparatus of the present invention, as shown in fig. 1, the plurality of nozzles 3 may be provided, and the plurality of nozzles 3 are respectively directed to the air outlet sides of the plurality of dust filter bags 7. The kiln dust removal system is generally provided with a plurality of dust removal filter bags 7, and dust in the dust-containing gas is filtered in parallel by the plurality of dust removal filter bags 7. At this time, a plurality of nozzles 3 may be provided, and each nozzle 3 injects high-pressure gas toward the gas outlet side of one corresponding dust filter bag 7, so as to perform back-blowing cleaning on each dust filter bag 7 at the same time, thereby ensuring the cleaning effect of each dust filter bag 7.
As a specific implementation mode of the dust removal filter bag cleaning device, the vibration device 5 is a vibration motor, and the vibration motor is large in vibration amplitude, strong in vibration force and more convenient to control. The vibration motor is connected with the connecting support of the dust-removing filter bag 7, and can conveniently and uniformly transmit vibration to each dust-removing filter bag through the connecting support.
In some embodiments of the dust filter bag cleaning apparatus of the present invention, as shown in fig. 1, since the air pressure difference between the front side and the rear side of the dust filter bag 7 detected by the pressure difference meter 4 reflects the dust attachment condition on the dust filter bag 7 and also reflects the filtering and dust removing capability of the dust filter bag 7, a first set pressure difference value may be stored in the controller 6, and when the detection value of the pressure difference meter 4 reaches the first set pressure difference value, it is described that the dust attachment degree of the dust filter bag 7 is heavy, which affects the filtering performance of the dust filter bag 7, at this time, the controller 6 sends an electric control signal to control the nozzle electromagnetic valve 2 to open, and the high-pressure gas is sprayed to the gas outlet side of the dust filter bag 7 through the nozzle 3 to perform back-blowing cleaning on the dust filter bag 7. The open state of the nozzle solenoid valve 2 may be continued for a set time or may be continued until the detection value of the differential pressure gauge 4 is reduced to the first set differential pressure value or less. A set pressure difference value for starting the vibration device 5 can be set in the controller 6, and when the detection value of the differential pressure gauge 4 reaches the set pressure difference value, the vibration device 5 is started to perform vibration cleaning on the dust filter bag 7 independently or simultaneously.
In some embodiments of the dust bag cleaning apparatus of the present invention, the nozzle solenoid valve 2 is opened in a pulse-like manner. At the moment, high-pressure gas is ejected in a pulse mode through the nozzle 3, back blowing is performed on the gas outlet surface of the dust removal filter bag 7 once and again, the impact effect of the gas flow is stronger, and the back blowing cleaning effect is better. Moreover, because the high-pressure gas is injected in a pulse mode, the injection flow rate of the nozzle 3 can be improved, and the back flushing cleaning capacity is improved through the short-time injection of the high-flow gas. The controller 6 can also control the opening frequency of the nozzle electromagnetic valve 2 according to the detection value of the differential pressure gauge 4, so that the opening frequency of the nozzle electromagnetic valve 2 is increased along with the increase of the pressure difference between the front side and the rear side of the dust filter bag 7. Therefore, when dust in the dust filter bag 7 is attached seriously and the pressure difference between the front side and the rear side of the dust filter bag 7 is large, the dust filter bag 7 is subjected to back blowing by using high frequency, and the cleaning effect of the dust filter bag 7 is improved.
In some embodiments of the dust filter bag cleaning apparatus of the present invention, a second set differential pressure value greater than the first set differential pressure value is stored in the controller 6. When the air pressure difference between the front end and the rear end of the dust-removing filter bag 7 detected by the differential pressure gauge 4 reaches a second set pressure difference value, it is indicated that the dust of the dust-removing filter bag 7 is more seriously attached, and the requirement of filtering and removing dust from the dust-containing gas cannot be met, and the cleaning recovery cannot be carried out by using the dust-removing filter bag cleaning device provided by the utility model, at this time, the controller 6 sends out prompt information to prompt the replacement of the dust-removing filter bag 7.
The kiln dust removal system provided by the utility model uses the dust removal filter bag cleaning device provided by any embodiment of the utility model, so that the dust removal filter bag 7 can be automatically cleaned when the filtering performance of the dust removal filter bag 7 is reduced due to dust adhesion. Therefore, the service life of the dust removal filter bag 7 is longer, and the use cost of the dust removal system is lower.
Reference throughout this specification to "one embodiment," "some embodiments," or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. In this specification, the schematic representations thereof do not necessarily have to be directed to the same embodiment.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical idea of the utility model, numerous simple modifications can be made to the technical solution of the utility model, including combinations of the specific features in any suitable way, and the utility model will not be further described in relation to the various possible combinations in order to avoid unnecessary repetition. Such simple modifications and combinations should be considered within the scope of the present disclosure as well.
Claims (10)
1. The utility model provides a dust removal filter bag cleaning device, its characterized in that includes air supply, air pocket (1), nozzle solenoid valve (2), nozzle (3), differential pressure gauge (4), vibrator (5) and controller (6), the air supply can provide high-pressure air, and with air pocket (1) is connected, nozzle solenoid valve (2) are connected air pocket (1) with on the gas circuit between nozzle (3), nozzle (3) are towards the side of giving vent to anger of dust removal filter bag (7), differential pressure gauge (4) are installed between the side of giving vent to anger and the side of admitting air of dust removal filter bag (7), vibrator (5) with dust removal filter bag (7) are connected, controller (6) with solenoid valve (2), differential pressure gauge (4) and vibrator (5) electricity are connected.
2. The dust filter bag cleaning device as claimed in claim 1, wherein the gas source is a central gas supply pipe (8).
3. The dust bag cleaning device as claimed in claim 2, further comprising an air tank (9), wherein the air tank (9) is connected with the central air supply pipe (8) and the air bag (1).
4. The dust removing filter bag cleaning device according to claim 3, wherein a pressure sensor (91) is arranged in the air storage tank (9), an air storage tank electromagnetic valve (92) is arranged at an opening of the air storage tank (9), and the pressure sensor (91) and the air storage tank electromagnetic valve (92) are electrically connected with the controller (6).
5. A dust filter bag cleaning device according to claim 1, wherein the number of the nozzles (3) is plural, and the plural nozzles (3) are respectively directed to the air outlet sides of the plural dust filter bags (7).
6. The dust filter bag cleaning device as claimed in claim 1, wherein the vibration device (5) is a vibration motor connected with a connecting bracket of the dust filter bag (7).
7. A dust filter bag cleaning device according to any one of claims 1-6, wherein a first set pressure difference value is stored in the controller (6), and the nozzle solenoid valve (2) is controlled to open when the detection value of the differential pressure gauge (4) reaches the first set pressure difference value.
8. A dust removal filter bag cleaning device according to claim 7, wherein the nozzle solenoid valve (2) is opened in a pulse mode, and the opening frequency of the nozzle solenoid valve (2) is increased along with the increase of the detection value of the differential pressure gauge (4).
9. A dust filter bag cleaning device according to any one of claims 1-5, wherein a second set pressure difference value is stored in the controller (6) and replacement of the dust filter bag (7) is prompted when the detected value of the pressure difference meter (4) reaches the second set pressure difference value.
10. Kiln dust removal system, characterized in that it comprises a dust bag cleaning device according to any one of claims 1-9.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116999974A (en) * | 2023-10-07 | 2023-11-07 | 佛山市天禄智能装备科技有限公司 | Method for realizing automatic cleaning of high-temperature rotary furnace dust collector by intelligent induction technology |
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2021
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116999974A (en) * | 2023-10-07 | 2023-11-07 | 佛山市天禄智能装备科技有限公司 | Method for realizing automatic cleaning of high-temperature rotary furnace dust collector by intelligent induction technology |
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