CN215245991U - Automatic change and detect equipment for packing - Google Patents
Automatic change and detect equipment for packing Download PDFInfo
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- CN215245991U CN215245991U CN202120635626.5U CN202120635626U CN215245991U CN 215245991 U CN215245991 U CN 215245991U CN 202120635626 U CN202120635626 U CN 202120635626U CN 215245991 U CN215245991 U CN 215245991U
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Abstract
The utility model discloses an automatic change detection equipment for packing, include: the feeding assembly is provided with an ejection cutting device, the ejection cutting device is provided with a discharge hole, and the ejection cutting device cuts and ejects the material out of the discharge hole; the conveying assembly is provided with a detection station for detecting materials; the appearance detection assembly is used for detecting the materials in the detection station; the packaging assembly comprises a material tray transmission mechanism and a material placing mechanism, a third driving device can drive the first material taking head to transmit materials to the material tray, and a second driving device is used for driving the material tray to move to match the material placing mechanism to arrange the materials on the material tray; the utility model discloses an automatic change that detects equipment for packing can be integrative automatic carry out the material loading, detect and arrange the material packing to the material, reduce staff's participation, improve production efficiency, reduce the probability that the staff makeed mistakes in process of production, improve the qualification rate of product.
Description
Technical Field
The utility model relates to a equipment for packing field, in particular to automatic change and detect equipment for packing.
Background
With the rapid development of the industry, many products need to be packaged after being produced. Traditional packing mostly all need be through the material loading, detect and arrange a plurality of steps such as material packing, it is present that every step all is equipped with the production facility of independent step, every production facility all needs the staff to stand and operates and observe by the side, still carry out artifical operation to the material that the production facility of each step produced, serious influence holistic production efficiency, consume a large amount of manpower resources, and need a large amount of staff to participate in the production, the probability of making mistakes in the production process has been increased, thereby lead to the qualification rate decline of product, influence the quality of product.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic change and detect equipment for packing carries out the material loading, detects and arrange the material packing that can integrative automatic, reduces staff's participation, improves production efficiency, reduces the probability that the staff makes mistakes in process of production, improves the qualification rate of product.
According to the utility model discloses an automatic change detection equipment for packing of first aspect embodiment, include: the feeding assembly is provided with an ejection cutting device, the ejection cutting device is provided with a discharge hole, and the ejection cutting device is used for cutting off materials on the material belt passing through the ejection cutting device and ejecting the materials from the discharge hole; the conveying assembly is provided with a detection station for detecting materials, and comprises a first driving device and a material taking device, wherein the material taking device is arranged on the first driving device, and the first driving device can drive the material taking device to convey the materials cut off from the discharge port to the detection station; the appearance detection assembly is arranged at the detection station and is used for detecting the materials in the detection station; the packaging assembly comprises a packaging material plate transmission mechanism and a material placing mechanism, wherein the packaging material plate transmission mechanism comprises a second driving device and a material plate, the material plate is arranged on the second driving device, the material placing mechanism comprises a third driving device and a first material taking head, the first material taking head is arranged on the third driving device, the third driving device can drive the first material taking head to transmit materials, which are detected and completed, on the transportation assembly to the material plate, and the second driving device is used for driving the material plate to move to match the material placing mechanism to arrange the materials on the material plate in order.
According to the utility model discloses automatic change detection equipment for packing has following beneficial effect at least:
the top cutting device is arranged on the feeding assembly, when feeding is carried out, the material belt with materials directly enters the top cutting device from one side of the top cutting device, then the top cutting device operates to cut the materials in the material belt from the material belt, then the cut materials are ejected to the upper surface of the top cutting device to provide the materials for the next station processing, as the top cutting device cuts the materials from the material belt, the materials ejected to the discharge port are all in the placing state convenient for the next process processing, and do not need to be placed in the correct state through equipment or workers, the processing procedures are reduced, the production efficiency is improved, in addition, the third driving device can drive the first material taking head to transmit the materials detected and finished on the material conveying assembly to the material plate, and the first material taking head can move along the directions of the Y axis and the Z axis under the driving of the third driving device, the second driving device can drive the material tray to move along the X-axis direction, so that the first material taking head can arrange materials on the material tray in order under the driving of the second driving device and the third driving device, redundant movement directions in all mechanisms can be reduced, the material placing mechanism and the material tray transmission mechanism are matched to operate by fully utilizing the position relation, and the working efficiency among the mechanisms can be improved; simultaneously, through be equipped with material loading subassembly, transportation subassembly, outward appearance detection subassembly and package assembly in detecting equipment for packing, can realize respectively carrying out the material in the material area material loading, carrying out outward appearance detection to the material in the material loading subassembly and carry out the complete and full automated production line of row material packing to the material that detects the qualification, improve production efficiency, reduce the probability that the staff makes mistakes in process of production, improve the qualification rate of product.
According to some embodiments of the utility model, the material loading subassembly is still including the guide wheel and draw the material device, the guide wheel with draw the material device and set up respectively in the relative both sides of top cutting device, the guide wheel with draw the material device and be used for driving material area horizontal migration and pass through the top cutting device through.
According to some embodiments of the present invention, the first driving device comprises a cam mechanism and a driving motor, the cam mechanism comprises a mounting bracket, a roller, a sliding rail, a first slider and a second slider, the mounting bracket is concavely provided with a sliding groove, the roller can be arranged in the sliding groove along the sliding groove in a rolling manner, the sliding rail is mounted on the mounting bracket, the first slider is movably arranged in the sliding rail, the second slider is movably arranged on the first slider, one end of the second slider is connected with the roller, the second slider can rotate relative to the roller along with the movement of the roller, the other end of the second slider is connected with the material-taking device, the driving motor is mounted on the mounting bracket, an output shaft of the driving motor is connected with a connecting piece, a strip-shaped hole is arranged on the connecting piece, and the roller passes through the strip-shaped hole, the driving motor is used for driving the roller to roll in the sliding groove through the connecting piece, so that the roller drives the material taking device to move along the same track through the second sliding block.
According to the utility model discloses a some embodiments, outward appearance detection subassembly is including outward appearance detector and last outward appearance detector down, outward appearance detector is used for detecting the material from down and sets up in extracting device below up, upward outward appearance detector is used for detecting the material from last to set up in extracting device's top down.
According to the utility model discloses a some embodiments, all be equipped with the transfer station between discharge gate and the detection station, between detection station and the package subassembly, discharge gate, detection station and transfer station are arranged along the extending direction of Y axle in proper order, including two at least second material taking heads, at least two among the extracting device the material taking heads of second are arranged along the extending direction of Y axle in proper order, the material taking heads of second can be with the material transfer on the station in the next station through first drive arrangement drive.
According to some embodiments of the utility model, third drive arrangement is including Y axle driver and Z axle driver, the Z axle driver sets up on Y axle driver, Y axle driver is used for driving Z axle driver and removes along Y axle direction, first material head setting of getting is on Z axle driver, Z axle driver is used for driving first material head of getting and removes along Z axle direction.
According to the utility model discloses a some embodiments, the hanging wall station that has the range in proper order among the charging tray transmission device, arrange material station and finished product station, second drive arrangement is arranged in driving the charging tray in hanging wall station and the row material station and removes next station along the direction of X axle.
According to some embodiments of the utility model, still establish charging tray elevating gear on the charging tray transmission device, charging tray elevating gear sets up in the hanging wall station, charging tray elevating gear is including first riser, horizontal driver and first fixture block, horizontal driver sets up on first riser, first riser is used for driving horizontal driver lift removal, first fixture block sets up on horizontal driver, horizontal driver is used for driving the block that first fixture block is close to or keeps away from to the charging tray both sides to drive the charging tray through first riser and go up and down.
According to some embodiments of the utility model, still be equipped with charging tray ejecting device on the charging tray transmission device, charging tray ejecting device sets up in the finished product station, charging tray ejecting device is including second riser and second fixture block, the second riser is arranged in driving the charging tray rebound that accomplishes the row material in ejecting station and blocks and wait for the staff to take away on the second fixture block.
According to the utility model discloses a some embodiments, be equipped with first reference column on the hanging wall station, be equipped with the second reference column on the finished product station, first reference column and second reference column are used for supplementary charging tray to fold along the Z axle direction and establish, the top of second reference column is equipped with the sensor, the sensor is used for detecting whether the superimposed height of charging tray surpasss the height of second reference column.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention will be further described with reference to the following drawings and examples, in which:
fig. 1 is a schematic perspective view of an automated inspection packaging apparatus according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of the feeding assembly, the transporting assembly, the appearance detecting assembly and the packaging assembly shown in fig. 1;
FIG. 3 is another perspective view of the loading assembly, the transport assembly, the appearance inspection assembly, and the packaging assembly shown in FIG. 1;
FIG. 4 is a perspective view of the cam mechanism shown in FIG. 1;
FIG. 5 is an exploded view of the tray transport mechanism shown in FIG. 1;
FIG. 6 is a perspective view of the second drive shown in FIG. 5;
fig. 7 is a perspective view of the tray lifting device shown in fig. 5.
Reference numerals:
100 feeding components, 110 top cutting devices, 111 discharge ports, 120 guide wheels, 130 pulling devices,
200 transport assembly, 210 first driving device, 211 cam mechanism, 2111 mounting bracket, 2112 slide rail, 2113 first slide block, 2114 second slide block, 2115 slide groove, 2116 connecting piece, 212 driving motor, 220 material taking device, 221 second material taking head,
300 appearance inspection assembly, 310 lower appearance inspection assembly, 320 upper appearance inspection assembly, 321 inspection assembly, 330 transfer station,
400 packaging assembly, 410 tray transmission mechanism, 411 second driving device, 412 tray, 413 tray feeding station, 4131 first positioning column, 414 discharging station, 415 finished product station, 4151 second positioning column, 4152 sensor, 416 tray lifting device, 4161 first lifter, 4162 horizontal driver, 4163 first fixture block, 417 tray ejecting device, 4171 second lifter, 4172 second fixture block, 420 material swinging mechanism, 421 third driving device, 4211Y-axis driver, 4212Z-axis driver, 422 first material taking head, 4211Y-axis driver, 4212Z-axis driver,
500 machine base.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means is one or more, a plurality of means is two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
In the description of the present invention, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The following describes an automatic detection packaging device according to an embodiment of the present invention with reference to fig. 1 to 5.
As shown in fig. 1 to 5, the automatic detection packaging device according to the embodiment of the present invention includes a feeding assembly 100, a transporting assembly 200, an appearance detecting assembly 300, and a packaging assembly 400.
The feeding assembly 100 is provided with an ejection cutting device 110, the ejection cutting device 110 is provided with a discharge hole 111, and the ejection cutting device 110 is used for cutting off materials on the material belt passing through the ejection cutting device 110 and ejecting the materials from the discharge hole 111; the conveying assembly 200 is provided with a detection station for detecting materials, the conveying assembly 200 comprises a first driving device 210 and a material taking device 220, the material taking device 220 is arranged on the first driving device 210, and the first driving device 210 can drive the material taking device 220 to convey the materials cut from the material outlet 111 to the detection station; the appearance detection assembly 300 is arranged at the detection station, and the appearance detection assembly 300 is used for detecting the materials in the detection station; the packaging assembly 400, the packaging assembly 400 is including charging tray transmission device 410 and pendulum material mechanism 420, charging tray transmission device 410 is including second drive arrangement 411 and charging tray 412, charging tray 412 sets up on second drive arrangement 411, pendulum material mechanism 420 is including third drive arrangement 421 and first stub bar 422 of getting, first stub bar 422 of getting sets up on third drive arrangement 421, third drive arrangement 421 can drive first stub bar 422 of getting will the material that detects the completion on the transportation component 200 is transmitted to charging tray 412 on, second drive arrangement 411 is used for driving charging tray 412 to remove and cooperates pendulum material mechanism 420 to arrange the material to charging tray 412 in an orderly manner simultaneously.
For example, as shown in fig. 1 to 5, a top cutting device 110 is disposed on the feeding assembly 100, a discharge hole 111 for ejecting cut materials is disposed on the top cutting device 110, the top cutting device 110 is used for cutting materials on a material belt passing over the top cutting device, a detection station for detecting the materials in the discharge hole 111 is disposed on the transportation assembly 200, the transportation assembly 200 includes a first driving device 210 and a material taking device 220, the material taking device 220 is disposed on the first driving device 210, the first driving device 210 can drive the material taking device 220 to transport the materials cut from the discharge hole 111 to the detection station, and can also transport the materials from the detection station to other stations, the appearance detection assembly 300 can be disposed at the detection station and detect the materials in the detection station, the packaging assembly 400 includes a material tray transmission mechanism 410 and a material placing mechanism 420, the material tray transmission mechanism 410 is used for transporting a material tray 412 inside the appearance detection assembly, the tray conveying mechanism 410 comprises a second driving device 411 and a tray 412, the tray 412 is arranged on the second driving device 411, the material placing mechanism 420 is used for orderly arranging materials on the tray 412, the material placing mechanism 420 comprises a third driving device 421 and a first material taking head 422, the first material taking head 422 is arranged on the third driving device 421, the third driving device 421 can drive the first material taking head 422 to convey the materials detected on the conveying assembly 200 to the tray 412, and meanwhile, the second driving device 411 is used for driving the tray 412 to move to match the material placing mechanism 420 to orderly arrange the materials on the tray 412.
In this embodiment, the second driving device 411 may drive the tray 412 to move along the X axis, and the third driving device 421 may drive the first material taking head 422 to move along the Y axis and the Z axis, so that the first material taking head 422 may move along the X axis, the Y axis, and the Z axis of the tray 412 relative to the tray 412, and the first material taking head 422 may arrange the materials in any position of the tray 412 in order.
Specifically, the top cutting device 110 is arranged on the feeding assembly 100, when feeding is performed, a material belt with materials directly enters the top cutting device 110 from one side of the top cutting device 110, then the top cutting device 110 operates to cut the materials in the material belt off from the material belt, and then the cut materials are ejected to the upper surface of the top cutting device 110, so that the materials are provided for next station processing.
Moreover, the material placing mechanism 420 includes a third driving device 421 and a first material taking head 422, the first material taking head 422 is disposed on the third driving device 421, the third driving device 421 can drive the first material taking head 422 to transfer the detected material on the transportation assembly 200 to the material tray 412, the third driving device 421 can drive the first material taking head 422 to move along the Y-axis and Z-axis, when the second driving device 411 is not moved, the third driving device 421 can drive the first material taking head 422 to arrange the material on one row of the material tray 412, after the first material taking head 422 arranges the material on one row, the second driving device 411 is cooperated to drive the material tray 412 to move along the X-axis, the first material taking head 422 can continue to arrange the material to the material tray 412 on the next row, the material tray 412 is arranged neatly under the cooperation of the material placing mechanism 420 and the material tray transmission mechanism 410, by the design, redundant movement directions in all mechanisms can be reduced as much as possible, and the material placing mechanism 420 and the material tray conveying mechanism 410 are matched and operated by fully utilizing the position relation, so that the working efficiency among the mechanisms can be improved.
According to the utility model discloses automatic change detection equipment for packing through being equipped with material loading subassembly 100, transportation subassembly 200, outward appearance detection subassembly 300 and package assembly 400, can realize respectively carrying out the material in the material area material loading, carrying out outward appearance detection and carrying out the complete and full automated production line of row material packing to the material that detects the qualification material in material loading subassembly 100, improve production efficiency, reduce the probability that the staff makes mistakes in process of production, improve the qualification rate of product.
In some embodiments of the present invention, the feeding assembly 100 further includes a guiding wheel 120 and a pulling device 130, the guiding wheel 120 and the pulling device 130 are respectively disposed on two opposite sides of the top cutting device 110, and the guiding wheel 120 and the pulling device 130 are used for driving the material belt to move horizontally to pass through the top cutting device 110. For example, as shown in fig. 1 to fig. 3, when in use, the material tape is firstly placed on the material guiding wheel 120, the material guiding wheel 120 rolls along with the movement of the material tape, then the starting end of the material tape passes through the top cutting device 110, and then is installed in the material pulling device 130, the whole material tape is pulled by the material pulling device 130 to move, each time the material in the material tape is cut by the top cutting device 110, the material pulling device 130 pulls the material tape to move a position of one material, and then stops to wait for the top cutting device 110 to cut the current material in the device again, and then the material pulling device 130 pulls the material tape to move a position of one material again. Through being equipped with guide wheel 120 and drawing material device 130 for the material area can be according to the steady process top of the blank speed of top cutting device 110 and cut device 110, does not need the staff to go the removal of control material area, and improve equipment's degree of automation can reduce the probability that the material area blocked material in top cutting device 110 simultaneously, improve equipment's production efficiency.
In some embodiments of the present invention, the first driving device 210 includes a cam mechanism 211 and a driving motor 212, the cam mechanism 211 includes a mounting bracket 2111, a roller, a sliding rail 2112, a first slider 2113 and a second slider 2114, the mounting bracket 2111 is recessed with a sliding slot 2115, the roller can be arranged in the sliding slot 2115 along the sliding slot 2115 in a rolling manner, the sliding rail 2112 is mounted on the mounting bracket 2111, the first slider 2113 is movably arranged in the sliding rail 2112, the second slider 2114 is movably arranged on the first slider 2113, one end of the second slider 2114 is connected with the roller, the second slider 2114 can rotate relative to the roller along with the movement of the roller, the other end of the second slider 2114 is connected with the material taking device 220, the driving motor 212 is mounted on the mounting bracket 2111, an output shaft of the driving motor 212 is connected with a connecting member 2116, a strip-shaped hole is formed in the connecting piece 2116, the roller passes through the strip-shaped hole, and the driving motor 212 is used for driving the roller to roll in the chute 2115 through the connecting piece 2116, so that the roller drives the material taking device 220 to move along the same track through the second slider 2114. For example, as shown in fig. 2 to 4, the sliding slot 2115 is "n" shaped, the sliding rail 2112 is horizontally disposed on the mounting bracket 2111, the first slider 2113 can only move back and forth along the extending direction of the sliding rail 2112, a groove perpendicular to the sliding rail 2112 is disposed on the surface of the first slider 2113, the second slider 2114 is slidably disposed in the groove, the connecting member 2116 is first driven to rotate by the rotation of the driving motor 212 in the cam mechanism 211, a strip-shaped hole is penetratingly disposed in the middle of the connecting member 2116, the roller is relatively movably disposed in the strip-shaped hole with the connecting member 2116, the connecting member 2116 drives the roller in the strip-shaped hole to roll in the sliding slot 2115 while the roller is rolling connected with the second slider 2114, because the second slider 2114 is slidably disposed on the first slider 2113, the first slider 2113 is slidably disposed on the sliding rail 2112, so that the second slider 2114 does not rotate as a whole when the roller drives the second slider 2114 to move, the whole device only moves back and forth along with the roller along with the n-shaped track, the second sliding block 2114 only can span the distance of one station when doing the motion of the n-shaped track once, the second material taking head 221 is matched to absorb and release materials, the materials on the stations can be transported to the next station along with the back and forth motion of the n-shaped track of the second sliding block 2114, the transportation operation which needs to be driven by at least two drivers originally can be carried out only through one driver, the use of the drivers is reduced, the transportation process is more efficient and stable, the production efficiency is improved, the manufacturing cost of equipment can be saved, meanwhile, due to the limiting effect of the sliding rail 2112 and the second sliding block 2114, the second sliding block 2114 does not rotate at all in the moving process, and the materials in the second material taking head 221 can be stably transported.
In some embodiments of the present invention, the appearance detecting assembly 300 includes a lower appearance detector 310 and an upper appearance detector 320, the lower appearance detector 310 is used for detecting the material from bottom to top and is disposed below the material taking device 220, and the upper appearance detector 320 is used for detecting the material from top to bottom and is disposed above the material taking device 220. For example, as shown in fig. 1 to 3, in this embodiment, the upper appearance detector 320 and the lower appearance detector 310 are respectively disposed at two different stations, wherein the lower appearance detector 310 is disposed below a position where the material is placed, the position of the lower appearance detector 310 is a lower appearance detection station, the lower surface of the material is detected from top to bottom, the upper appearance detector 320 is disposed above the position where the material is placed, the position of the upper appearance detector 320 is an upper appearance detection station, the upper appearance detector 320 is disposed above the detector support 321, the detector support 321 has a height adjustment function, during operation, the upper appearance detector 320 can be adjusted to a proper height according to actual conditions, the upper appearance detector 320 detects the upper surface of the material from top to bottom, so that the upper appearance detector 320 can detect the overall appearance of the material in cooperation with the lower appearance detector 310, play fine the accuse effect to the outward appearance of material, do not need staff one to detect the material, saved a large amount of manpower resources, can also avoid appearing considering the detection error in the testing process simultaneously, reduce the defective rate of product.
The utility model discloses a in some embodiments, all be equipped with transfer station 330 between discharge gate 111 and the detection station, between detection station and the package subassembly 400, discharge gate 111, detection station and transfer station 330 are arranged along the extending direction of Y axle, including two at least second in extracting device 220 get stub bar 221, at least two the stub bar 221 is got to the second and is arranged along the extending direction of Y axle in proper order, the stub bar 221 is got to the second and drives through first drive arrangement 210 and can shift the material on the station to next station. For example, as shown in fig. 1 to 4, the second material taking head 221 is a vacuum suction nozzle, in this embodiment, the detection station includes an upper appearance detection station and a lower appearance detection station, and a transfer station 330 is further disposed between the discharge port 111 and the detection station, so that there are 5 stations for placing materials in the whole apparatus, wherein the discharge port 111, the transfer station 330, the lower appearance detection station, the upper appearance detection station, and the transfer station 330 are sequentially disposed along the extending direction of the Y axis, the heights of the stations are the same, the materials placed above the stations are at the same height level, which facilitates the second material taking head 221 to absorb the materials, wherein the number of the second material taking heads 221 is 4, the 4 second material taking heads 221 are disposed side by side at equal intervals along the Y axis direction, the distance between two adjacent second material taking heads 221 is equal to the distance between two adjacent stations, the 4 second material taking heads 221 are driven by the second sliding blocks 2114 to move in an "n" type track, the 4 second material taking heads 221 move synchronously, when the materials with the animals are transferred to the next station, the 4 second material taking heads 221 simultaneously absorb the materials on the respective stations, then the materials are transferred to the next station by moving in the "n" type track, then the second material taking heads 221 release the materials and return to the previous station by moving in the opposite direction of the "n" type track, the materials stay on the stations, then the steps are continuously repeated to transfer the materials on the respective stations again, after the materials in all the stations are processed once, the first driving device 210 drives the second material taking heads 221 to move the materials in the stations by the distance of one station, the processing and detection of the materials are completed in the mechanical transmission process, and a common transmission mechanism at least needs two driving devices to complete the transmission of the materials in different stations, the equipment can transmit materials in different stations only by one driving device, simplifies the equipment structure, reduces the failure rate of the equipment and improves the production efficiency on the premise of not reducing the functions of the equipment.
In some embodiments of the present invention, the third driving device 421 includes a Y-axis driver 4211 and a Z-axis driver 4212, the Z-axis driver 4212 is disposed on the Y-axis driver 4211, the Y-axis driver 4211 is configured to drive the Z-axis driver 4212 to move along the Y-axis direction, the first material taking head 422 is disposed on the Z-axis driver 4212, and the Z-axis driver 4212 is configured to drive the first material taking head 422 to move along the Z-axis direction. For example, as shown in fig. 1 to 3, the third driving device 421 includes a Y-axis driver 4211 and a Z-axis driver 4212, and the third driving device 421 can drive the first material taking head 422 to move in the directions of the Y-axis and the Z-axis and transmit the first material taking head 422 to the material tray 412 from the transfer station 330, so as to realize automatic transportation, reduce participation of workers, improve production efficiency, and reduce the probability of errors in the production process; the plane of the movement range of the first material taking head 422 is the same as the plane of the movement range of the second material taking head 221, so that the materials move in the same plane in the process from the discharge port 111 to the material plate 412.
In some embodiments of the present invention, the tray conveying mechanism 410 has an upper tray station 413, a material discharging station 414 and a finished product station 415 arranged in sequence, and the second driving device 411 is used to drive the tray 412 in the upper tray station 413 and the material discharging station 414 to move to the next station along the direction of the X axis. For example, as shown in fig. 1 to 3, 5 and 6, the second driving device 411 can simultaneously drive the trays 412 in the upper tray station 413 and the discharge station 414 to move by one station, firstly, the worker places the empty tray 412 in the upper tray station 413, then the second driving device 411 moves the empty tray 412 in the upper tray station 413 to the discharge station 414, the empty tray 412 is orderly arranged in the empty tray 412 by the first material taking head 422 in the process of moving the empty tray 413 to the discharge station 414 in cooperation with the third driving device 421, the tray 412 filled with the material stays on the discharge station 414, then the second driving device 411 drives a new empty tray 412 in the upper tray station 413 to the material loading station, at the same time, the second driving device 411 drives the previous tray 412 filled with the material to the finished product station 415, finally, the worker takes the full tray 412 in the finished product station 415, the material discharging of the materials on the material tray 412 and the material tray 412 with the material discharging completed are completed in the conveying process of the material tray 412, so that the automation of the material tray 412 conveying and material discharging is realized, the participation of workers is reduced, and the production efficiency of the equipment is improved.
In some embodiments of the present invention, a tray lifting device 416 is further disposed on the tray conveying mechanism 410, the tray lifting device 416 is disposed in the tray loading station 413, the tray lifting device 416 includes a first lifter 4161, a horizontal driver 4162 and a first block 4163, the horizontal driver 4162 is disposed on the first lifter 4161, the first lifter 4161 is configured to drive the horizontal driver 4162 to move up and down, the first block 4163 is disposed on the horizontal driver 4162, and the horizontal driver 4162 is configured to drive the first block 4163 to approach or be away from the two sides of the tray 412, so that the tray 412 is driven to lift and fall by the first lifter 4161. For example, as shown in fig. 1 to 3, 5 and 7, the tray conveying mechanism 410 further includes a housing disposed on a peripheral side surface of the tray conveying mechanism 410, the tray loading station 413 is mainly used for providing a position for a worker to place an empty tray 412, first, the worker brings a plurality of empty trays 412 stacked together into the tray loading station 413 and places the plurality of empty trays 412 on the first block 4163, until the empty tray 412 below the first block 4163 is conveyed to the material discharge station 414 by the second driving device 411, the first lifter 4161 drives the plurality of empty trays 412 stacked on the first block 4163 to move downwards, then the horizontal driver 4162 drives the first block 4163 to separate from the empty tray 412, the plurality of empty trays 412 stacked together are clamped on the housing, the housing supports two sides of the lowermost empty tray 412, and then the first lifter 4161 drives the first block 4163 to move upwards to a position of a penultimate empty tray 412, then the horizontal driver 4162 drives the first fixture block 4163 to approach and be clamped to two sides of the penultimate empty tray 412, and finally the first lifter 4161 drives the first fixture block 4163 and the remaining empty trays 412 to move upwards, only one empty tray 412 is left on the shell, the set of process mainly comprises orderly putting the empty trays 412 on the tray feeding station 413, and the empty trays 412 are not required to be manually put one by one, so that the participation of workers can be reduced, the equipment can put the empty trays 412 on time each time, errors caused by manual operation are avoided, and the production efficiency is improved.
In some embodiments of the present invention, a tray ejection device 417 is further disposed on the tray conveying mechanism 410, the tray ejection device 417 is disposed in the finished product station 415, the tray ejection device 417 includes a second lifter 4171 and a second fixture block 4172, and the second lifter 4171 is configured to drive the tray 412, which completes the discharging in the ejection station, to move upward and clamp the tray on the second fixture block 4172 to wait for the worker to take the tray away. For example, as shown in fig. 1 to 3 and 5, the second block 4172 is rotatably disposed at the upper edge of the housing, the second block 4172 is provided with a torsion spring, after the second block 4172 rotates, the second block 4172 can automatically return by the elasticity of the torsion spring, in an actual operation, after the material placing tray 412 is transported to the finishing station 415, the second lifter 4171 drives the material placing tray 412 to move upward above the second block 4172, during the upward movement, the material tray 412 contacts the second block 4172 and drives the second block 4172 to rotate upward, then the material tray 412 continues to move upward and gradually leaves the second block 4172, at this time, the second block 4172 returns to the original state due to the action of the torsion spring, and then the second lifter 4171 returns to the initial state, during which the material tray 412 moves downward and is clamped on the second block 4172, and then the above-mentioned process is repeated to stack the material placing tray 412 on the second block 4172, the second fixture block 4172 is similar to a one-way valve, only allows the trays 412 to pass from bottom to top, but does not allow the trays 412 to pass from top to bottom, the process is opposite to the process in the tray loading station 413, the process mainly pushes out the trays 412 finished by material placement one by one from bottom to top and laminates the trays together, and workers do not need to take away the trays 412 finished by material placement one by one from the finished product station 415, so that the participation of the workers can be reduced, the equipment can push out the trays 412 finished by material placement one by one in time, the phenomenon that the trays 412 finished by material placement cannot be pushed out in time to block the transmission of the following trays 412 is avoided, the error of manual operation is avoided, and the production efficiency is improved.
In some embodiments of the present invention, a first positioning column 4131 is disposed on the upper tray station 413, a second positioning column 4151 is disposed on the finished product station 415, the first positioning column 4131 and the second positioning column 4151 are used for assisting the tray 412 to be stacked along the Z-axis direction, a sensor 4152 is disposed on the top end of the second positioning column 4151, and the sensor 4152 is used for detecting whether the stacked height of the tray 412 exceeds the height of the second positioning column 4151. For example, as shown in fig. 1 to 3 and 5, when a worker places a whole stack of empty trays 412 on the upper tray station 413, the first positioning column 4131 can limit the whole stack of empty trays 412 in the upper tray station 413 to prevent the whole stack of empty trays 412 from toppling over due to unstable placement or being knocked down accidentally, and meanwhile, when the ejection device ejects the trays 412 up one by one and stacks the trays on the finished product station 415, the second positioning column 4151 can limit the stacked trays 412 with complete material placement to prevent the stacked trays from toppling over in the process of moving up and down or being knocked down inadvertently, so as to avoid accidents and improve the safety of the production process, and the second positioning column 4151 is provided with a sensor 4152 which can detect whether the height of the stacked trays 412 in the finished product station 415 exceeds the upper limit of the second positioning column 4151 and notify the worker in real time, avoiding the occurrence of dangerous situations.
The utility model discloses automatic change detection equipment for packing still including frame 500, frame 500 can be roughly quick-witted box-shaped, frame 500 mainly plays a work platform and protects the function of its internal plant, wherein material loading subassembly 100 in this embodiment, transportation subassembly 200, outward appearance detection subassembly 300 and package assembly 400 all set up on frame 500, wherein finished product station 415 in charging tray transmission device 410 stretches out in the side of frame 500, make things convenient for the staff to take away the charging tray 412 of arranging the material completion from the side of frame 500.
The utility model relates to an automatic change theory of operation that detects equipment for packing as follows:
firstly, a worker places a plurality of empty material trays 412 stacked together into a tray placing station 413, and the material belt passes through a top cutting device 110 and installs one end of the empty material tray on a pulling device 130, the top cutting device 110 pulls the material belt to move a distance of one material along the extending direction of the material belt after each time of cutting the material belt, then a first driving device 210 drives a second material taking head 221 to move the material in a discharge port 111 by a distance of one station, then the first driving device 210 drives the second material taking head 221 to return to the original position to continuously drive the material newly top-cut out from the discharge port 111 and the materials on other stations to synchronously move by a distance of one station, a lower appearance detector 310 detects the bottom surface of the material in a lower appearance detecting station in the process of repeating the above procedures, the detected material is transmitted into an upper appearance detecting station, and the upper surface of the material is detected by an upper appearance detector 320, after the detection is finished, the materials are conveyed to the transfer station 330, then the third driving device 421 drives the first material taking head 422 to convey the materials subjected to the appearance detection in the transfer station 330 to the feeding station, in the process, the second driving device 411 drives the empty tray 412 to move from the feeding station 413 to the feeding station, the materials are arranged on the tray 412 in order through the matching between the third driving device 421 and the second driving device 411, after the material discharge is finished, the tray 412 subjected to the material discharge is left in the feeding station, the second driving device 411 is reset, then a new empty tray 412 is conveyed to the feeding station repeatedly, and meanwhile, the last tray 412 stopped in the feeding station and subjected to the material discharge is conveyed to the finished product station 415, finally, the second lifter 4171 pushes the tray 412 subjected to the material discharge in the finished product station 415 upwards and clamps the tray on the second fixture block 4172, and the number of the trays 412 in the finished product station 415 is equal to a certain number, the sensor 4152 will signal the staff member that a number of trays 412 stacked to a certain height have been removed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art. Furthermore, the embodiments of the present invention and features of the embodiments may be combined with each other without conflict.
Claims (10)
1. Automatic change detection equipment for packing, its characterized in that includes:
the feeding assembly is provided with an ejection cutting device, the ejection cutting device is provided with a discharge hole, and the ejection cutting device is used for cutting off materials on the material belt passing through the ejection cutting device and ejecting the materials from the discharge hole;
the conveying assembly is provided with a detection station for detecting materials, and comprises a first driving device and a material taking device, wherein the material taking device is arranged on the first driving device, and the first driving device can drive the material taking device to convey the materials cut off from the discharge port to the detection station;
the appearance detection assembly is arranged at the detection station and is used for detecting the materials in the detection station;
the packaging assembly comprises a packaging material plate transmission mechanism and a material placing mechanism, wherein the packaging material plate transmission mechanism comprises a second driving device and a material plate, the material plate is arranged on the second driving device, the material placing mechanism comprises a third driving device and a first material taking head, the first material taking head is arranged on the third driving device, the third driving device can drive the first material taking head to transmit materials, which are detected and completed, on the transportation assembly to the material plate, and the second driving device is used for driving the material plate to move to match the material placing mechanism to arrange the materials on the material plate in order.
2. The automatic detecting and packaging device of claim 1, wherein the feeding assembly further comprises a guiding wheel and a pulling device, the guiding wheel and the pulling device are respectively disposed on two opposite sides of the top cutting device, and the guiding wheel and the pulling device are used for driving the material belt to horizontally move through the top cutting device.
3. The automatic detecting and packaging device of claim 1, wherein the first driving device comprises a cam mechanism and a driving motor, the cam mechanism comprises a mounting bracket, a roller, a sliding rail, a first slider and a second slider, the mounting bracket is concavely provided with a sliding groove, the roller can be arranged in the sliding groove along the sliding groove in a rolling manner, the sliding rail is mounted on the mounting bracket, the first slider is movably arranged in the sliding rail, the second slider is movably arranged on the first slider, one end of the second slider is connected with the roller, the second slider can rotate relative to the roller along with the movement of the roller, the other end of the second slider is connected with the material taking device, the driving motor is mounted on the mounting bracket, an output shaft of the driving motor is connected with a connecting piece, and a strip-shaped hole is arranged on the connecting piece, the roller passes through the strip-shaped hole, and the driving motor is used for driving the roller to roll in the chute through the connecting piece, so that the roller drives the material taking device to move along the same track through the second sliding block.
4. The automated packaging inspection machine of claim 1, wherein the appearance inspection assembly comprises a lower appearance inspection unit and an upper appearance inspection unit, the lower appearance inspection unit is disposed below the material taking device and the upper appearance inspection unit is disposed above the material taking device and is configured to inspect the material from below to above.
5. The automatic detection packaging equipment according to claim 1, wherein transfer stations are arranged between the discharge port and the detection station and between the detection station and the packaging assembly, the discharge port, the detection station and the transfer stations are arranged along the extending direction of the Y axis, the material taking device comprises at least two second material taking heads, the at least two second material taking heads are sequentially arranged along the extending direction of the Y axis, and the second material taking heads are driven by the first driving device to transfer the material on the station to the next station.
6. The automatic detecting and packaging device of claim 1, wherein the third driving device comprises a Y-axis driver and a Z-axis driver, the Z-axis driver is disposed on the Y-axis driver, the Y-axis driver is configured to drive the Z-axis driver to move along the Y-axis direction, the first material taking head is disposed on the Z-axis driver, and the Z-axis driver is configured to drive the first material taking head to move along the Z-axis direction.
7. The automatic detection and packaging equipment according to claim 1, wherein the tray conveying mechanism comprises an upper tray station, a discharge station and a finished product station which are arranged in sequence, and the second driving device is used for driving trays in the upper tray station and the discharge station to move to the next station along the direction of the X axis.
8. The automatic detection and packaging equipment of claim 7, wherein a tray lifting device is further arranged on the tray conveying mechanism, the tray lifting device is arranged in the tray feeding station, the tray lifting device comprises a first lifter, a horizontal driver and a first clamping block, the horizontal driver is arranged on the first lifter, the first lifter is used for driving the horizontal driver to move up and down, the first clamping block is arranged on the horizontal driver, and the horizontal driver is used for driving the first clamping block to be close to or far away from the clamping block to be clamped on two sides of the tray, so that the tray is driven to move up and down through the first lifter.
9. The automatic detecting and packaging device according to claim 7, wherein a tray ejector is further arranged on the tray conveying mechanism, the tray ejector is arranged in the finished product station, the tray ejector comprises a second lifter and a second fixture block, and the second lifter is used for driving the tray which finishes discharging in the ejection station to move upwards and clamp the tray on the second fixture block to wait for the removal of the tray by a worker.
10. The automatic detection and packaging equipment of claim 7, wherein a first positioning column is arranged on the tray feeding station, a second positioning column is arranged on the finished product station, the first positioning column and the second positioning column are used for assisting the trays to be stacked along the Z-axis direction, a sensor is arranged at the top end of the second positioning column, and the sensor is used for detecting whether the stacked height of the trays exceeds the height of the second positioning column.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116788841A (en) * | 2022-03-17 | 2023-09-22 | 江苏乾鹏科技有限公司 | Intelligent dental processing equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116788841A (en) * | 2022-03-17 | 2023-09-22 | 江苏乾鹏科技有限公司 | Intelligent dental processing equipment |
CN116788841B (en) * | 2022-03-17 | 2023-12-19 | 江苏乾鹏科技有限公司 | Intelligent dental processing equipment |
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