Spraying drying device is used in aluminum alloy door and window processing
Technical Field
The utility model relates to a door and window processing technology field specifically is a spraying drying device is used in aluminum alloy door and window processing.
Background
With the continuous development of society and economy and the continuous improvement of the living standard of people, the grade of decoration of houses is gradually increased, doors and windows of rooms and the types of products derived from the doors and windows are continuously increased, for example, the types of aluminum alloy doors and windows such as wood-aluminum composite doors and windows, heat-insulating aluminum alloy doors and windows, aluminum-wood composite doors and windows and the like, the aluminum alloy doors and windows not only have the advantages of good ventilation and sealing performance, sound insulation and heat preservation, large opening area, good impermeability and the like, and the spraying and drying device for processing the aluminum alloy doors and windows is required to spray and dry the aluminum alloy doors and windows when the aluminum alloy doors and windows are processed.
In the process of implementing the present invention, the inventor finds that at least the following problems exist in the prior art and are not solved:
(1) the traditional spraying and drying device for processing the aluminum alloy doors and windows is inconvenient for uniformly spraying the surfaces of the aluminum alloy doors and windows during spraying;
(2) the traditional spraying and drying device for processing the aluminum alloy doors and windows can generate a large amount of paint mist and other harmful and toxic gases which cannot be treated in the spraying process;
(3) the traditional spraying and drying device for processing the aluminum alloy doors and windows has low drying speed and efficiency for the sprayed aluminum alloy doors and windows.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a spraying drying device is used in aluminum alloy door and window processing to it is not convenient for carry out the problem of even spraying when the spraying to aluminum alloy door and window surface to provide in solving above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a spraying and drying device for processing aluminum alloy doors and windows comprises a base and a mounting frame, wherein four corners of the bottom end of the base are respectively and fixedly connected with bottom feet, the top end of the base is fixedly connected with the mounting frame, one side of the mounting frame is fixedly connected with a liquid storage tank, one side of the liquid storage tank is fixedly connected with an external pipe, one side of the top end of the liquid storage tank is fixedly connected with a liquid pumping pipe, the bottom end of the liquid pumping pipe penetrates through one side of the top end of the liquid storage tank and extends to one side of the bottom end of the interior of the liquid storage tank, a water pump is arranged on the liquid pumping pipe, one side of the interior of the mounting frame is fixedly connected with a connecting hose, one side of the liquid pumping pipe penetrates through one side of the mounting frame and is communicated with the interior of the connecting hose, one side of the interior of the mounting frame is provided with an electric push rod, the bottom end of the electric push rod is fixedly connected with a liquid collecting tank, and the bottom end of the liquid collecting tank is fixedly connected with a plurality of spray pipes, the drying device comprises a mounting frame, and is characterized in that a filtering mechanism is arranged at the top end of the mounting frame, a partition plate is vertically and fixedly connected to the middle position of one side between the top end and the bottom end inside the mounting frame, a drying mechanism is arranged on one side of the top end inside the mounting frame, a vent is fixedly connected to the bottom end of the other side of the mounting frame, one side of the vent penetrates through the bottom end of the other side of the mounting frame, a filter screen is fixedly connected to the other side of the vent, a spraying table is fixedly connected to one side of the bottom end inside the mounting frame, a drying table is fixedly connected to the other side of the bottom end inside the mounting frame, and an adjusting mechanism is arranged on the other side of the top end inside the mounting frame;
adjustment mechanism includes the outrigger, outrigger fixed connection is at the opposite side on the inside top of mounting bracket, the both sides difference fixedly connected with mounting panel on the inside top of outrigger, the horizontal two sets of bracing pieces of the horizontal fixedly connected with in top between the mounting panel, the horizontal swing joint of intermediate position department of bottom has the screw rod between the mounting panel, the outside of bracing piece and screw rod is provided with the mount pad, the inside both ends in mount pad top are provided with the sliding sleeve respectively, the bracing piece runs through the inside of sliding sleeve respectively, the inside intermediate position department of mount pad is provided with the swivel nut, the screw rod runs through the inside of swivel nut, one side fixedly connected with servo motor of outrigger, servo motor's output shaft passes through one side fixed connection of shaft coupling and screw rod.
Preferably, the outer part of the screw rod is provided with an external thread, the inner part of the screw sleeve is provided with an internal thread matched with the external thread, and the screw sleeve and the screw rod are in threaded connection.
Preferably, filtering mechanism comprises mount, installation foot, gas vent, filter chamber, first fan, activated carbon layer, sucking disc, bellows and pipe, mount difference fixed connection is on the top of mounting bracket, fixedly connected with filter chamber between the inside of mount, one side fixedly connected with gas vent of filter chamber, the first fan of one side fixedly connected with of filter chamber inside, the top of filter chamber inside and the intermediate position department of bottom do not fixedly connected with installation foot, be provided with activated carbon layer between the installation foot, the opposite side fixedly connected with pipe of filter chamber, the bottom fixedly connected with bellows of pipe, the bottom fixedly connected with sucking disc of bellows.
Preferably, one side of the conduit is communicated with the inside of the filter chamber, the bottom end of the conduit penetrates through the top end of the mounting frame, extends to one side of the partition plate and is communicated with the inside of the corrugated pipe, and the corrugated pipe extends to one side of the liquid collecting tank and is communicated with the inside of the suction disc.
Preferably, the drying mechanism comprises a second fan, a casing, an air guide pipe, an air spraying disc and a heater, the casing is fixedly connected to one side of the top end inside the mounting frame, the heater is fixedly connected to the top end inside the casing, the second fan is fixedly connected between two sides inside the casing, the air guide pipe is fixedly connected to the bottom end of the casing, and the air spraying disc is fixedly connected to the bottom end of the air guide pipe.
Preferably, the top end of the air guide pipe is communicated with the inside of the casing, and the bottom end of the air guide pipe is communicated with the inside of the air injection disc.
Compared with the prior art, the beneficial effects of the utility model are that: the spraying and drying device for processing the aluminum alloy doors and windows not only realizes the uniform spraying of the surfaces of the doors and windows during the spraying, realizes the treatment of a large amount of harmful and toxic gases such as paint mist and the like generated in the process, but also realizes the rapid drying of the sprayed aluminum alloy doors and windows;
(1) before spraying work of the aluminum alloy door and window is started, the aluminum alloy door and window is placed in the spraying table, a switch of a water pump is turned on a control panel, the water pump is started to pump out spraying liquid in a liquid storage tank by utilizing a liquid pumping pipe and conveyed into a connecting hose through the liquid pumping pipe, and finally the spraying liquid is guided into a liquid collecting tank through the connecting hose, an electric push rod is started to spray the spraying liquid on the surface of the aluminum alloy door and window through a plurality of groups of spray pipes uniformly arranged at the bottom end of the liquid collecting tank, meanwhile, a switch of a servo motor in an adjusting mechanism is turned on the control panel, the servo motor is electrified to drive a screw rod to rotate through an output shaft, the screw rod rotates to enable a mounting seat in threaded connection with the screw rod to move left and right on the screw rod, the electric push rod fixedly connected with the bottom end of the mounting seat is driven to move left and right, uniform spraying is carried out on the aluminum alloy door and window, and the mounting seat slides left and right on a support rod through sliding sleeve inside two ends of a support rod to move and fix the mounting seat bottom end The liquid collecting tank and the spray pipe which are fixedly connected are positioned and supported, so that the aim of uniformly spraying the surface of the door and the window when the surface of the door and the window is sprayed is fulfilled;
(2) in the spraying process of the aluminum alloy door and window, a large amount of paint mist and other toxic and harmful gases can be generated by the spraying pipe during spraying, and are directly discharged without being treated in most of the prior art, in the filtering mechanism, when the spraying work is started, the first fan is turned on, the first fan starts to pump out a large amount of toxic and harmful gases such as paint mist and the like generated in the spraying process into the filtering chamber through the guide pipe on the other side of the filtering chamber, the corrugated pipe fixed at the bottom end of the guide pipe and the sucking disc fixedly communicated with the bottom end of the corrugated pipe, the harmful gases are adsorbed and filtered by the activated carbon layer in the filtering chamber, the device is discharged from an exhaust port on one side of the filter chamber through the first fan, so that the aim of treating a large amount of harmful and toxic gases such as paint mist and the like generated in the overspraying process is fulfilled;
(3) through after the spraying to aluminum alloy door and window, move the aluminum alloy door and window work piece to fixed back in the drying station of the inside bottom opposite side of mounting bracket, through starting the second fan in stoving mechanism, the second fan starts to inhale the back with the air from the top air inlet, after the heater heating, through the inside and the blowout of the leading-in jet-propelled dish of guided-in hot air of guide duct to carry out fast drying to the work piece on the aluminum alloy door and window work piece after the spraying, after the drying end take out the aluminum alloy door and window work piece can, the fast efficiency of drying speed to the aluminum alloy door and window after the spraying is higher, the purpose of carrying out quick stoving to the aluminum alloy door and window after the spraying has been reached.
Drawings
Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;
FIG. 2 is a schematic view of the top view, cross section and enlarged structure of the adjusting mechanism of the present invention;
FIG. 3 is a schematic view of the front cross-section of the filtering mechanism according to the present invention;
fig. 4 is the front view section enlarged structure schematic diagram of the drying mechanism of the utility model.
In the figure: 1. footing; 2. a base; 3. a liquid storage tank; 4. a liquid pumping pipe; 5. an external connection pipe; 6. a water pump; 7. a connecting hose; 8. a liquid collecting tank; 9. an electric push rod; 10. a mounting frame; 11. a filtering mechanism; 1101. a fixed mount; 1102. mounting a foot; 1103. an exhaust port; 1104. a filtering chamber; 1105. a first fan; 1106. an activated carbon layer; 1107. a suction cup; 1108. a bellows; 1109. a conduit; 12. a partition plate; 13. a drying mechanism; 1301. a second fan; 1302. a housing; 1303. an air guide pipe; 1304. an air jet disc; 1305. a heater; 14. a vent; 15. filtering with a screen; 16. a drying table; 17. a coating and spraying table; 18. A nozzle; 19. a threaded sleeve; 20. a support bar; 21. a sliding sleeve; 22. an outer frame; 23. a servo motor; 24. A screw; 25. a mounting seat; 26. and (7) mounting the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1: referring to fig. 1-4, a spray drying device for processing aluminum alloy doors and windows comprises a base 2 and a mounting frame 10, wherein four corners of the bottom end of the base 2 are respectively and fixedly connected with a footing 1, the top end of the base 2 is fixedly connected with the mounting frame 10, one side of the mounting frame 10 is fixedly connected with a liquid storage tank 3, one side of the liquid storage tank 3 is fixedly connected with an external pipe 5, one side of the top end of the liquid storage tank 3 is fixedly connected with a liquid pumping pipe 4, the bottom end of the liquid pumping pipe 4 penetrates through one side of the top end of the liquid storage tank 3 and extends to one side of the bottom end inside the liquid storage tank 3, a water pump 6 is arranged on the liquid pumping pipe 4, the type of the water pump 6 can be a CD, one side inside the mounting frame 10 is fixedly connected with a connecting hose 7, one side of the liquid pumping pipe 4 penetrates through one side of the mounting frame 10 and is communicated with the inside of the connecting hose 7, one side inside the mounting frame 10 is provided with an electric push rod 9, a liquid collecting tank 8 is fixedly connected to the bottom end of the electric push rod 9, a plurality of groups of spray pipes 18 are fixedly connected to the bottom end of the liquid collecting tank 8, a filtering mechanism 11 is arranged at the top end of the mounting frame 10, a partition plate 12 is vertically and fixedly connected to the middle position of one side between the top end and the bottom end inside the mounting frame 10, a drying mechanism 13 is arranged on one side of the top end inside the mounting frame 10, a vent 14 is fixedly connected to the bottom end of the other side of the mounting frame 10, one side of the vent 14 penetrates through the bottom end of the other side of the mounting frame 10, a filter screen 15 is fixedly connected to the other side of the vent 14, a spraying platform 17 is fixedly connected to one side of the bottom end inside the mounting frame 10, a drying platform 16 is fixedly connected to the other side of the bottom end inside the mounting frame 10, and an adjusting mechanism is arranged on the other side of the top end inside the mounting frame 10;
referring to fig. 1-4, a spraying and drying device for processing aluminum alloy doors and windows further comprises an adjusting mechanism, the adjusting mechanism comprises an outer frame 22, the outer frame 22 is fixedly connected to the other side of the top end inside an installation frame 10, two sides of the top end inside the outer frame 22 are respectively and fixedly connected with an installation plate 26, two groups of support rods 20 are transversely and fixedly connected to the top end between the installation plates 26, a screw 24 is transversely and movably connected to the middle position of the bottom end between the installation plates 26, installation seats 25 are arranged outside the support rods 20 and the screw 24, sliding sleeves 21 are respectively arranged at two ends inside the top end of the installation seats 25, the support rods 20 respectively penetrate through the insides of the sliding sleeves 21, threaded sleeves 19 are arranged at the middle position inside the installation seats 25, the screw 24 penetrates through the insides of the threaded sleeves 19, a servo motor 23 is fixedly connected to one side of the outer frame 22, the type of the servo motor 23 can be ASD-A2, and an output shaft of the servo motor 23 is fixedly connected with one side of the screw 24 through a coupler;
the outer part of the screw rod 24 is provided with an external thread, the inner part of the screw sleeve 19 is provided with an internal thread matched with the external thread, and the screw sleeve 19 and the screw rod 24 form threaded connection;
specifically, as shown in fig. 1 and fig. 2, before spraying work of the aluminum alloy door and window is started, after the aluminum alloy door and window is placed inside a spraying table 17, a switch of a water pump 6 is turned on a control panel, the water pump 6 is started to pump out spraying liquid inside a liquid storage tank 3 by using a liquid pumping pipe 4 and convey the spraying liquid to a connecting hose 7 through the liquid pumping pipe 4, and finally the spraying liquid is guided into a liquid collecting tank 8 through the connecting hose 7, an electric push rod 9 is started to spray the spraying liquid on the surfaces of the aluminum alloy door and window through a plurality of groups of spray pipes 18 uniformly arranged at the bottom end of the liquid collecting tank 8, meanwhile, a switch of a servo motor 23 in an adjusting mechanism is turned on the control panel, the servo motor 23 is electrified to drive a screw rod 24 to rotate through an output shaft, so that a mounting base 25 in threaded connection with the screw rod 24 moves left and right on the screw rod 24 to drive the electric push rod 9, the liquid collecting tank 8 and the spray pipes 18 which are fixedly connected with the bottom end of the mounting base 25 to move left and right, carry out the even spraying of making a round trip to aluminum alloy door and window, the sliding sleeve 21 that the mount pad 25 passes through both ends inside slides from side to side on bracing piece 20 simultaneously and carries out the location support for the collecting tank 8 and the spray tube 18 of the removal of mount pad 25 and mount pad 25 bottom fixed connection, has reached the purpose of being convenient for carry out even spraying to door and window surface when the spraying.
Example 2: the filtering mechanism 11 comprises a fixing frame 1101, mounting feet 1102, exhaust ports 1103, a filtering chamber 1104, a first fan 1105, an activated carbon layer 1106, a suction cup 1107, a corrugated pipe 1108 and a guide pipe 1109, wherein the fixing frame 1101 is respectively and fixedly connected to the top end of the mounting frame 10, the filtering chamber 1104 is fixedly connected between the inside of the fixing frame 1101, the exhaust ports 1103 are fixedly connected to one side of the filtering chamber 1104, the first fan 1105 is fixedly connected to one side of the inside of the filtering chamber 1104, the type of the first fan 1105 can be BFX-100, the mounting feet 1102 are respectively and fixedly connected to the middle positions of the top end and the bottom end of the inside of the filtering chamber 1104, the activated carbon layer 1106 is arranged between the mounting feet 1102, the guide pipe 1109 is fixedly connected to the other side of the filtering chamber 1104, the corrugated pipe 1108 is fixedly connected to the bottom end of the guide pipe 1109, and the suction cup 1107 is fixedly connected to the bottom end of the corrugated pipe 1108;
one side of the conduit 1109 is communicated with the inside of the filtering chamber 1104, the bottom end of the conduit 1109 penetrates through the top end of the mounting frame 10 and extends to one side of the partition 12 and is communicated with the inside of the corrugated pipe 1108, and the corrugated pipe 1108 extends to one side of the sump 8 and is communicated with the inside of the suction cup 1107;
specifically, as shown in fig. 1 and 3, in the spraying process of the aluminum alloy doors and windows, the spraying pipe 18 generates a great amount of paint mist and other toxic and harmful gases during spraying, and most of the conventional methods directly discharge the paint mist without treatment, in the filtering mechanism 11, when the spraying operation starts, the first fan 1105 is turned on, the first fan 1105 starts the suction cup 1107 which is fixedly communicated with the bottom end of the corrugated pipe 1108 through the guide pipe 1109 at the other side of the filtering chamber 1104 and the corrugated pipe 1108 at the bottom end of the guide pipe 1109, a large amount of poisonous and harmful gas such as paint mist generated in the spraying process is pumped into the filtering chamber 1104, and the poisonous and harmful gas is adsorbed and filtered by the activated carbon layer 1106 in the filtering chamber 1104, the air is discharged from the air outlet 1103 on one side of the filtering chamber 1104 through the first fan 1105, so that the purpose of treating a large amount of harmful and toxic gas such as paint mist generated in the overspraying process is achieved.
Example 3: the drying mechanism 13 is composed of a second fan 1301, a casing 1302, an air guide pipe 1303, an air injection disc 1304 and a heater 1305, the casing 1302 is fixedly connected to one side of the top end inside the mounting rack 10, the heater 1305 is fixedly connected to the top end inside the casing 1302, the second fan 1301 is fixedly connected between the two sides inside the casing 1302, the model of the second fan 1301 can be SF-126PZ01, the air guide pipe 1303 is fixedly connected to the bottom end of the casing 1302, and the air injection disc 1304 is fixedly connected to the bottom end of the air guide pipe 1303;
the top end of the air guide pipe 1303 is communicated with the inside of the casing 1302, and the bottom end of the air guide pipe 1303 is communicated with the inside of the air injection disc 1304;
specifically, as shown in fig. 1 and fig. 4, after spraying aluminum alloy door and window, move the aluminum alloy door and window work piece to the drying platform 16 of the inside bottom opposite side of mounting bracket 10 after fixing, through starting second fan 1301 in drying mechanism 13, second fan 1301 starts and inhales the back with the air from the top air inlet, after heater 1305 heats, through inside and the blowout of aviation baffle 1303 with the leading-in jet plate 1304 of hot air to the work piece of aluminum alloy door and window after the spraying, take out the aluminum alloy door and window work piece after the drying can, the fast efficiency of drying speed to the aluminum alloy door and window after the spraying is higher, reached to the aluminum alloy door and window after the spraying carry out the purpose of quick drying.
The working principle is as follows: when the utility model is used, firstly, before spraying the aluminum alloy door and window, the aluminum alloy door and window is placed in the spraying platform 17, the switch of the water pump 6 is opened on the control panel, the water pump 6 is started to utilize the liquid pumping pipe 4 to pump out the spraying liquid in the liquid storage tank 3 and convey the spraying liquid to the connecting hose 7 through the liquid pumping pipe 4, finally the spraying liquid is guided into the liquid collecting tank 8 through the connecting hose 7, the electric push rod 9 is started to spray the spraying liquid on the surfaces of the aluminum alloy door and window through a plurality of groups of spray pipes 18 which are uniformly arranged at the bottom end of the liquid collecting tank 8, meanwhile, the switch of the servo motor 23 in the adjusting mechanism is opened on the control panel, the servo motor 23 is electrified to drive the screw rod 24 to rotate through the output shaft, the mounting seat 25 which is in threaded connection moves left and right on the screw rod 24, the electric push rod 9 which is fixedly connected with the bottom end of the mounting seat 25 is driven, the left and right movement of the spray pipes 8 and left movement of the liquid collecting tank 18, carry out the even spraying of making a round trip to aluminum alloy door and window, the sliding sleeve 21 that the mount pad 25 passes through both ends inside slides from side to side on bracing piece 20 simultaneously and carries out the location support for the collecting tank 8 and the spray tube 18 of the removal of mount pad 25 and mount pad 25 bottom fixed connection, has reached the purpose of being convenient for carry out even spraying to door and window surface when the spraying.
Then, in the spraying process of the aluminum alloy door and window, a large amount of paint mist and other toxic and harmful gases can be generated by the spraying pipe 18 during spraying, and are directly discharged without being treated in most of the prior art, in the filtering mechanism 11, when the spraying operation starts, the first fan 1105 is turned on, the first fan 1105 starts the suction cup 1107 which is fixedly communicated with the bottom end of the corrugated pipe 1108 through the guide pipe 1109 at the other side of the filtering chamber 1104 and the corrugated pipe 1108 at the bottom end of the guide pipe 1109, a large amount of poisonous and harmful gas such as paint mist generated in the spraying process is pumped into the filtering chamber 1104, and the poisonous and harmful gas is adsorbed and filtered by the activated carbon layer 1106 in the filtering chamber 1104, the air is discharged from the air outlet 1103 on one side of the filtering chamber 1104 through the first fan 1105, so that the purpose of treating a large amount of harmful and toxic gas such as paint mist generated in the overspraying process is achieved.
Finally, after finishing spraying aluminum alloy door and window, move the aluminum alloy door and window work piece to fixed back in the drying station 16 of the inside bottom opposite side of mounting bracket 10, through starting second fan 1301 in stoving mechanism 13, second fan 1301 starts and inhales the back with the air from the top air inlet, after heater 1305 heats, through guide duct 1303 with the inside of the leading-in jet-propelled dish 1304 of hot-air and spout and carry out fast drying to the work piece on the aluminum alloy door and window work piece after the spraying, after drying, take out aluminum alloy door and window work piece can, it is higher to the fast efficiency of drying speed of the aluminum alloy door and window after the spraying, the purpose of carrying out fast drying to the aluminum alloy door and window after the spraying has been reached.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.