CN214334698U

CN214334698U - Long-range car finish appearance detects intelligent lighting system

Info

Publication number: CN214334698U
Application number: CN202022234147.0U
Authority: CN
Inventors: 颜爱
Original assignee: Hl Shanghai Electronics Co ltd
Current assignee: Hl Shanghai Electronics Co ltd
Priority date: 2020-10-09
Filing date: 2020-10-09
Publication date: 2021-10-01
Anticipated expiration: 2030-10-09

Abstract

The utility model discloses a long-range intelligent lighting system for automobile paint surface appearance detection, which is characterized by comprising an arched mounting frame and arched lamp components, wherein the arched lamp components are in an arc shape surrounding a vehicle body, a plurality of groups of arched lamp components are arranged on the arched mounting frame, and each arched lamp component comprises a light-emitting component and a fixed back plate; the arched mounting frame comprises a straight arched frame and an arc-shaped frame, the straight arched frame and the arc-shaped frame are connected through an arc-shaped connecting piece, at least three groups of light-emitting assemblies are arranged on the inner side of the arched mounting frame, a fixed back plate is arranged on the outer side of the arched mounting frame and in a position corresponding to the light-emitting assemblies, and an intelligent adjusting light power supply is arranged on each light-emitting assembly. The utility model has the characteristics of anti-dazzle and high illuminance play light and can merge current control platform and long-range controllable.

Description

Long-range car finish appearance detects intelligent lighting system

Technical Field

The utility model relates to a long-range car finish appearance detection intelligence lighting system belongs to industry illumination trade field.

Background

The automobile industry is the backbone industry of national economy, and automobiles are closely related to the lives of people and become an essential component of modern society. The automobile is widely used in various industries and daily life of people, becomes a preferred vehicle for people to go out, and represents a modern industrialized society to a certain extent. The quality of the appearance paint of a vehicle will directly affect the consumer's first impression of the quality of the vehicle and desire to purchase it, as well as the useful life of the vehicle itself. In the production process of automobiles, impurity points exist on the surfaces of the automobiles due to the difference of parameters such as paint spraying materials, paint spraying environments, paint spraying processes and the like, so that the appearance defects such as concave-convex points and the like exist on the paint surfaces of finished products; of course, in the process of assembling painted parts, the painted surfaces are inevitably scratched, and the appearance defects of partial scratch, paint falling and the like exist in the assembled vehicle. Therefore, the detection of the finished paint surface of the automobile is very necessary before the automobile leaves the factory, and the phenomenon that the appearance flaw brings people's prejudice to the quality of the whole product is avoided.

At present traditional inspection verifying attachment adopts traditional lamp panel + fluorescent tube's combination, installs respectively in station both sides and top, provides conventional detection illumination, but it has the luminous efficiency low, and the color is single, and anti-dazzle effect is poor, and the high scheduling problem of missed measure rate still can not come today's regulation and control light according to the demand that detects the product to and can not melt the intelligent network end control of joining in marriage present industry overall arrangement demand, can not realize the change to lamps and lanterns light-emitting effect through remote maintenance even. This makes it necessary to increase the labor for detection to solve the influence of the limitation of the apparatus.

Therefore, the application of the modern LED intelligent dimming system is very important, the outdoor sunlight condition can be simulated indoors in a factory, the inspection of the automobile paint surface is more accurate, the intelligent access of the existing network end can be accessed, and the arrangement and maintenance of the lighting program by the network end are realized.

In summary, the conventional application method for automobile appearance inspection has the following defects:

1. the traditional inspection lamp has low light-emitting efficiency, single color, poor anti-glare effect and high omission factor;

2. manpower needs to be increased to solve the limitation of the equipment;

3. the intelligent network end control of the current industrial layout requirements cannot be blended.

Disclosure of Invention

The to-be-solved technical problem of the utility model is: how to improve the effect and efficiency of the detection of the surface defects of the automobile.

In order to solve the technical problem, the technical scheme of the utility model is to provide a long-range intelligent lighting system for automobile paint surface appearance detection, which is characterized by comprising an arched mounting frame and arched lamp components, wherein the arched lamp components are in an arc shape surrounding a vehicle body, a plurality of groups of arched lamp components are arranged on the arched mounting frame, and each arched lamp component comprises a light-emitting component and a fixed back plate; the arched mounting frame comprises a straight arched frame and an arc-shaped frame, the straight arched frame and the arc-shaped frame are connected through an arc-shaped connecting piece, at least three groups of light-emitting assemblies are arranged on the inner side of the arched mounting frame, a fixed back plate is arranged on the outer side of the arched mounting frame and in a position corresponding to the light-emitting assemblies, and an intelligent adjusting light power supply is arranged on each light-emitting assembly.

Preferably, the LED light source is used for replacing the traditional light source, so that the light emitting efficiency of the lamp is improved, the service life of the lamp is prolonged, and the energy consumption is reduced.

Preferably, the light-emitting component comprises a switch, a gateway, a dimming module and a lamp, the lamp is connected with the dimming module, the dimming module is connected with the gateway, the gateway is connected with the switch, the switch is connected with a server arranged on the fixed backboard, and the switch is also connected with the local server.

Preferably, the local server is connected with a network cloud, and the network cloud is connected with the remote control device.

The utility model discloses a scene command button of setting for among the triggering intelligent control device realizes that the settlement of different lamps and lanterns parameters is called to realize lamps and lanterns lighting system's combination variability, the intelligent control device who triggers simultaneously can be with current lighting system's situation, through the gateway transmission, finally passes to the high in the clouds on setting for the data through the network with the parameter through the switch. The equipment engineering debugging can enter the cloud end through the account number, check the state of the equipment, or reset and store the equipment parameters, and the exchange can download the latest parameter data to the corresponding gateway, so that the original equipment parameters can be modified.

The utility model has the characteristics of anti-dazzle high illuminance goes out light and can merge current control platform and long-range controllable.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a system framework diagram of the present invention.

Detailed Description

In order to make the present invention more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.

As shown in fig. 1 to 2, the remote intelligent lighting system for the appearance detection of the automobile paint surface is characterized by comprising an arched mounting frame and arched lamp assemblies, wherein the arched lamp assemblies are in an arc shape surrounding the automobile body, a plurality of groups of arched lamp assemblies are arranged on the arched mounting frame, and each arched lamp assembly comprises a light-emitting assembly 4 and a fixed back plate 5; the arched mounting frame comprises a straight arched frame 1 and an arched frame 2, the straight arched frame 1 and the arched frame 2 are connected through an arc connecting piece 3, at least three groups of light-emitting assemblies 4 are arranged on the inner side of the arched mounting frame, a fixed back plate 5 is arranged on the outer side of the arched mounting frame and in the position corresponding to the light-emitting assemblies 4, and an intelligent adjusting light power supply 6 is arranged on each light-emitting assembly 4. Light-emitting component 4 include switch 11, gateway 12, module 13 and lamps and lanterns 14 of adjusting luminance, lamps and lanterns 14 are connected with module 13 of adjusting luminance, module 13 of adjusting luminance is connected with gateway 12, gateway 12 is connected with switch 11, switch 11 is connected with the server 10 of setting on fixed backplate 5, switch 11 also is connected with local server 9.

As shown in fig. 2, the utility model provides a pair of remote dimming lighting control system includes a plurality of variable colour temperatures's LED lamps and lanterns 14 for the intelligent light modulation module 13 of lamps and lanterns is given to the transmission light modulation signal, and the signal of outputting through intelligent light modulation module 13 can change the luminance value and the colour temperature state of LED lamps and lanterns 14. All the variable color temperature LED lamps 14 are divided into n groups, the variable color temperature LED lamps 14 in each group are connected in series and parallel to each other, and finally connected to an intelligent dimming module 13, and the intelligent dimming module 13 is connected to the gateway 12. The grouping may be done depending on the number of addresses in the gateway 12. Meanwhile, the grouping and the serial connection can be carried out according to different light-emitting requirements of the illumination areas.

The gateway 12 is used to convert the network signal into a dimming signal, and the dimming command can be executed through the gateway 12, or a remote real-time query can be performed. The gateway 12 has an output dimming port connected to the interface of the intelligent dimming module 13 and a network signal input port connected to the switch 11. The switch 11 has, on the one hand, a function of collecting data uploaded by the gateway 12 and, on the other hand, a function of sending dimming commands. The switch 11 establishes communication with the server 10 via the network. The server 10 uploads the data information uploaded by the gateway 12 to the cloud via an internal program, so as to log in the cloud for real-time query and modification functions.

The lighting parameters of different scenes are set in the server 10, after a user accesses the server through the local control device or the remote control device 7, the user selects a needed scene, the server 10 generates a corresponding lighting instruction according to the lighting parameters corresponding to the scene selected by the user, the lighting instruction is issued to the intelligent dimming module 13 through the switch 11 and the gateway 12, and the brightness value of each variable color temperature LED lamp 14 is adjusted through the intelligent dimming module 13. Meanwhile, after accessing the server through the local control device 10 or the remote control device 7, the user can adjust the lighting parameters corresponding to different scenes to meet personalized requirements.

As shown in fig. 2, the specific structure of the lamp loaded at the rear end of the smart dimming module 13 disclosed in this embodiment is as follows: the three sections of brackets with radians, namely the straight arch frames 1 at two sides and the arc frame 2 at the middle part, are connected and fixed into a whole through two arc connecting pieces 3 to form a framework of an arch lamp structure. The inner side surface and the outer side surface of the framework are respectively assembled with a light-emitting component 4 and a fixed back plate 5. Wherein each light emitting component corresponds to one of the fixed back plates 5.

The light emitting component 4 utilizes the high-efficient chip of LED as a light emitting element, is assisted by a special optical light guide plate made of an imported material to carry out light distribution of secondary optics, and is provided with the honeycomb-shaped diffusion plate below the light guide plate, so that light emitting is more uniform while the light effect is ensured, and glare is avoided from being generated to influence the detection effect. And finally, the outer layer is made of PC or acrylic mask material, so that the protective effect is achieved.

An intelligent dimming power supply 6 is installed on each light-emitting component 4, and the intelligent dimming power supply 6 supplies power to the LED high-efficiency chip of the light-emitting component and provides control signal input. The whole device adopts an intelligent control system to carry out electrodeless brightness dimming so as to meet the requirement of occasions needing no inspection and achieve the aim of saving energy. The utility model discloses well intelligent control system who uses comprises lamps and lanterns 14, module 13, gateway 12 and switch 11 of adjusting luminance.

Claims

1. The intelligent lighting system for remote automobile paint surface appearance detection is characterized by comprising an arched mounting frame and arched lamp assemblies, wherein the arched lamp assemblies are in an arc shape surrounding a vehicle body, a plurality of groups of arched lamp assemblies are arranged on the arched mounting frame, and each arched lamp assembly comprises a light-emitting assembly (4) and a fixed back plate (5); the arched mounting rack comprises a straight arched rack (1) and an arched rack (2), wherein the straight arched rack (1) and the arched rack (2) are connected through an arc connecting piece (3), at least three groups of light-emitting assemblies (4) are arranged on the inner side of the arched mounting rack, a fixed back plate (5) is arranged on the outer side of the arched mounting rack and in the position corresponding to the light-emitting assemblies (4), and an intelligent adjusting light power supply (6) is arranged on each light-emitting assembly (4).

2. The remote intelligent lighting system for detecting the appearance of the automobile paint surface according to claim 1, wherein the light-emitting component (4) comprises a switch (11), a gateway (12), a dimming module (13) and a lamp (14), the lamp (14) is connected with the dimming module (13), the dimming module (13) is connected with the gateway (12), the gateway (12) is connected with the switch (11), the switch (11) is connected with a server (10) arranged on the fixed backboard (5), and the switch (11) is also connected with the local server (9).

3. The remote intelligent lighting system for detecting the appearance of the automobile finish according to claim 2, wherein the local server (9) is connected with a network cloud (8), and the network cloud (8) is connected with the remote control device (7).