CN213497089U - Semi-automatic formula welding set - Google Patents
Semi-automatic formula welding set Download PDFInfo
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- CN213497089U CN213497089U CN202022426738.8U CN202022426738U CN213497089U CN 213497089 U CN213497089 U CN 213497089U CN 202022426738 U CN202022426738 U CN 202022426738U CN 213497089 U CN213497089 U CN 213497089U
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Abstract
The utility model discloses a semi-automatic formula welding set, including travelling car, welding machine, gas cylinder and thread feeding mechanism, be connected with the base on the travelling car, install regulation formula supporting mechanism on the base, regulation formula supporting mechanism is connected with the support horizontal pole including supporting the montant on supporting the montant, and it has the slide to cut a hole on the support horizontal pole, is equipped with a pair of sideslip rack in the slide, is connected with sideslip adjustment mechanism between a pair of sideslip rack, installs perpendicular adjustment mechanism on the sideslip adjustment mechanism, installs control panel on the base. The utility model discloses a setting of corresponding mechanism is welded in gas shielded arc for the user welds more simple and conveniently, does not need the welding technique personnel of specialty to weld, fixes through the position with welder, does not need the user to hand, can reduce user's intensity of labour, and can improve labor efficiency, can make the distance between welder and the work piece stable simultaneously, improves welding quality.
Description
Technical Field
The utility model belongs to the technical field of diaphragm type wall welding process, concretely relates to semi-automatic formula welding set.
Background
The membrane wall is also called membrane water-cooling wall, and is formed by welding pipes and flat steel to form a pipe panel and combining multiple sets of pipe panels together. The membrane type wall is mostly used in a water pipe boiler and has the advantages of simple structure, steel saving, better heat preservation and air tightness effect and the like.
The welding is required in the processing of the membrane wall, the existing main welding equipment is gas shielded welding, the gas shielded welding refers to arc welding which uses additional gas as an arc medium and protects an electric arc and a welding area, and the method is an automatic or semi-automatic process, wherein the automatic welding needs to continuously feed a welding wire, argon or helium is fed from a nozzle of a welding torch for protection, and carbon dioxide can also be used as protective gas.
When the existing gas shielded welding is used, a user needs to hold a welding gun by hand to weld the part to be welded manually, so that the welding effect is poor in forming, the hand is easy to shake in the long-time welding process, the welding heat input is unstable, the labor intensity is high, the labor efficiency is low, and meanwhile, the requirement on the technical performance of the welder is relatively high.
Therefore, in order to solve the above technical problems, it is necessary to provide a semi-automatic welding device.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a semi-automatic formula welding set to solve foretell gas shielded arc welding because needs are handheld, cause manual welding shaping poor, weld heat input unstable, user intensity of labour is high, low in labor efficiency and the problem that welder's skill required height.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
the utility model provides a semi-automatic formula welding set, includes travelling car, welding machine, gas cylinder and thread feeding mechanism, be connected with the base on the travelling car, install regulation formula supporting mechanism on the base, regulation formula supporting mechanism is including supporting the montant, be connected with the support horizontal pole on the support montant, it has the slide to cut on the support horizontal pole, be equipped with a pair of sideslip rack in the slide, it is a pair of be connected with sideslip adjustment mechanism between the sideslip rack, the last perpendicular adjustment mechanism of installing of sideslip adjustment mechanism.
In one embodiment, a control panel is installed on the base, and a speed regulation knob and a power socket are arranged in the control panel, so that a user can conveniently adjust and control the welding machine to meet different welding requirements.
In an embodiment, the sideslip mechanism includes the mounting panel for support sideslip hand wheel and regulation montant, be connected with the sideslip hand wheel on the mounting panel, the person of facilitating the use grips, it is connected with the pivot to rotate on the sideslip hand wheel, the pivot link up the mounting panel and locate in the slide, the pivot is located one of slide and serves and be connected with the transfer teeth of a cogwheel, the transfer teeth of a cogwheel meshes with the sideslip rack mutually, when the user needs to adjust welder's position, is used for holding the sideslip hand wheel, stimulates hard for the epaxial transfer teeth of a cogwheel of changeing rolls between a pair of sideslip rack, thereby can drive the mounting panel and wholly carry out.
In an embodiment, vertical adjustment mechanism is including adjusting the montant for the installation is erected and is moved the rack, it is connected with the mounting panel to adjust the montant, sliding connection has the vertical rack that moves in adjusting the montant, is convenient for adjust welder's vertical direction's position, erect and move the rack and be located and adjust the montant outer one and serve and be connected with the spliced pole for fixed gasbag, be connected with the gasbag on the spliced pole, be used for block welder, utilize the gasbag to aerify expanded principle can block the welder of the different diameters, convenient to use person uses.
In one embodiment, install the air cock on the gasbag, convenient to use person passes through the air cock and injects the gas in to the gasbag, can make the gasbag expand, be connected with the end cap on the air cock for the gasbag is difficult for gas leakage when using.
In one embodiment, a welding gun is connected between the welding machine and the air nozzle and used for conveying protective gas flow to a molten pool and an arc area and stably and reliably conducting electricity to a welding wire, and a welding gun protective cover is arranged on the welding gun and used for protecting gas during welding from being influenced by wind speed.
In one embodiment, a vertical adjusting and limiting mechanism is connected between the vertical adjusting rod and the vertical moving rack and used for limiting the sliding of the vertical moving rack, so that the vertical moving rack is not easy to displace when in use, thereby ensuring the stable effect of the welding gun and facilitating the normal welding work of a user, the vertical adjusting and limiting mechanism comprises a vertical adjusting hand wheel which is used for adjusting the vertical height of the vertical moving rack, an adjusting gear is connected on the vertical adjusting hand wheel, an annular groove is arranged on the vertical moving rack, clamping teeth are arranged in the annular groove and are meshed with the clamping teeth, the user can perform vertical displacement by rotating the vertical adjusting hand wheel, the vertical moving rack meshed with the adjusting gear can perform vertical displacement, thereby adjusting the vertical height of the welding gun, a limiting part and a rotating rod are fixedly connected on the vertical adjusting hand wheel, the locating part is used for the fixed perpendicular adjusting hand wheel of block for welder is when the welding, and perpendicular adjusting hand wheel is difficult for rotatory, and the dwang is used for providing the supporting role for perpendicular adjusting hand wheel, the dwang is located the one end that perpendicular adjusting hand wheel was kept away from to the locating part, it has rotation chamber, spacing groove and movable groove to chisel in the regulation montant, rotation chamber, spacing groove and movable groove homogeneous phase intercommunication, spacing groove and locating part phase-match through with the locating part block at the spacing inslot, realize the monolithic stationary of perpendicular adjusting hand wheel, the movable groove is used for accomodating the dwang, be equipped with in the regulation montant with dwang assorted magnet for attract the dwang, make the stopper block at the movable inslot under the natural state, thereby can make the locating part block at the spacing.
In one embodiment, be connected with counter weight mechanism on the support horizontal pole for improve the stability of supporting the horizontal pole, make to support the horizontal pole when using, be difficult for appearing the condition of unbalance loading, counter weight mechanism includes the balancing weight, is used for the counter weight, be connected with first couple on the balancing weight, be connected with on the support horizontal pole with first couple assorted second couple, be convenient for be connected the balancing weight with supporting the horizontal pole.
Compared with the prior art, the utility model has the advantages of it is following:
the utility model discloses a setting of corresponding mechanism is welded in gas shielded arc for the user welds more simple and conveniently, does not need the welding technique personnel of specialty to weld, fixes through the position with welder, does not need the user to hand, can reduce user's intensity of labour, and can improve labor efficiency, can make the distance between welder and the work piece stable simultaneously, improves welding quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a perspective view of a semi-automatic welding device according to an embodiment of the present invention;
fig. 2 is a partial cross-sectional view of a semi-automatic welding apparatus according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a position a in fig. 2 according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a portion B in fig. 2 according to an embodiment of the present invention;
fig. 5 is a partial perspective view of a vertical adjustment mechanism according to an embodiment of the present invention;
fig. 6 is another perspective view of the vertical adjustment mechanism according to an embodiment of the present invention.
In the figure: 1. the welding machine comprises a movable trolley, 101, a base, 102, a control panel, 2, an adjustable supporting mechanism, 201, a supporting vertical rod, 202, a supporting cross rod, 203, a transverse moving rack, 204, a mounting plate, 205, a transverse moving hand wheel, 206, a rotating shaft, 207, a rotating gear tooth, 208, an adjustable vertical rod, 209, a vertical moving rack, 210, a connecting column, 211, an air bag, 212, an air nozzle, 213, a rotating cavity, 214, a magnet, 215, a second hook, 3, a welding machine, 301, a welding gun, 302, a welding gun protecting cover, 4, an air bottle, 5, a wire feeding mechanism, 6, a vertical adjusting limiting mechanism, 601, a vertical adjusting hand wheel, 602, an adjusting gear, 603, a limiting piece, 604, a rotating rod, 7, a counterweight mechanism, 701, a counterweight block, 702.
Detailed Description
The present invention will be described in detail below with reference to embodiments shown in the drawings. However, the present invention is not limited to the embodiments, and the structural, method, or functional changes made by those skilled in the art according to the embodiments are all included in the scope of the present invention.
The utility model discloses a semi-automatic formula welding set, it is shown with reference to fig. 1 ~ 6, including travelling car 1, be used for supporting regulation formula supporting mechanism 2, welding machine 3, be used for providing protective gas's gas cylinder 4, be used for maintaining and guarantee to send a uniform and steady thread feeding mechanism 5, be used for the vertical adjustment stop gear 6 of spacing regulation formula supporting mechanism 2, be used for the counter weight mechanism 7 of counter weight.
Wherein, be connected with base 101 on the travelling car 1 for installation regulation formula supporting mechanism 2, install control panel 102 on the base 101, be equipped with speed governing knob and supply socket in the control panel 102, convenient to use person carries out regulation control to butt welder 3, in order to satisfy different welding requirements.
Referring to fig. 1 to 3, an adjustable supporting mechanism 2 is installed on a base 101 for supporting a welding gun 301, so as to fix the welding gun 301, and a user does not need to perform hand-held welding, thereby improving the welding quality, and simultaneously reducing the workload and improving the working efficiency, the adjustable supporting mechanism 2 comprises a supporting vertical rod 201, the supporting vertical rod 201 is rotatably connected with the base 101 for rotating the adjustable supporting mechanism 2, the supporting vertical rod 201 is connected with a supporting cross rod 202 for installing the welding gun 301, the welding gun 301 can perform horizontal adjustment and vertical adjustment on the supporting cross rod 202, the supporting cross rod 202 is provided with a slide way for horizontal adjustment of the welding gun 301, a pair of traverse racks 203 are arranged in the slide way, a traverse adjusting mechanism is connected between the pair of traverse racks 203 for horizontal adjustment of the welding gun 301, the traverse mechanism comprises a mounting plate 204 for supporting a hand wheel 205 and an adjusting vertical rod 208, the mounting plate 204 is connected with a transverse moving hand wheel 205 which is convenient for a user to hold, the transverse moving hand wheel 205 is connected with a rotating shaft 206 in a rotating mode, the rotating shaft 206 penetrates through the mounting plate 204 and is arranged in the slide way, one end, located in the slide way, of the rotating shaft 206 is connected with rotating wheel teeth 207, the rotating wheel teeth 207 are meshed with the transverse moving rack 203, when the user needs to adjust the horizontal position of the welding gun 301, the transverse moving hand wheel 205 is held and pulled forcefully, so that the rotating wheel teeth 207 on the rotating shaft 206 roll between the pair of transverse moving racks 203, the mounting plate 204 can be driven to move transversely, and.
Referring to fig. 2 to 6, the mounting plate 204 is provided with a vertical adjusting mechanism for adjusting the position of the welding gun 301 in the vertical direction, the vertical adjusting mechanism comprises an adjusting vertical rod 208, is used for installing a vertical moving rack 209, the adjusting vertical rod 208 is connected with the mounting plate 204, the vertical moving rack 209 is connected in the adjusting vertical rod 208 in a sliding way, which is convenient for adjusting the position of the welding gun 301 in the vertical direction, one end of the vertical moving rack 209, which is positioned outside the adjusting vertical rod 208, is connected with a connecting column 210, the air bag 211 is used for fixing the air bag 211, the air bag 211 is connected with the connecting column 210 and used for clamping the welding gun 301, the welding guns 301 with different diameters can be clamped by utilizing the principle of inflation and expansion of the air bag 211, the air bag 211 is provided with the air tap 212, the air can be conveniently injected into the air bag 211 through the air tap 212 by a user, the air bag 211 can be inflated, and the air tap 212 is connected with a plug, so that the air bag 211 is not easy to leak air when in use.
Specifically, a welding gun 301 is connected between the welding machine 3 and the air tap 212 and used for conveying shielding gas flow to a molten pool and an arc area and stably and reliably conducting electricity to a welding wire, and a welding gun protective cover 302 is installed on the welding gun 301 and used for protecting gas during welding from being influenced by wind speed.
Referring to fig. 6, a vertical adjustment limiting mechanism 6 is connected between the vertical adjustment rod 208 and the vertical movement rack 209 for limiting the sliding of the vertical movement rack 209, so that the vertical movement rack 209 is not easy to displace when in use, thereby ensuring the stable effect of the welding gun 301, and facilitating the normal welding work of a user, the vertical adjustment limiting mechanism 6 comprises a vertical adjustment hand wheel 601, the vertical adjustment hand wheel 601 is used for adjusting the vertical height of the vertical movement rack 209, an adjustment gear 602 is connected on the vertical adjustment hand wheel 601, an annular groove is arranged on the vertical movement rack 209, a clamping tooth is arranged in the annular groove, the adjustment gear 602 is meshed with the clamping tooth, the user can displace in the vertical direction by rotating the vertical adjustment hand wheel 601, the vertical movement rack 209 meshed with the adjustment gear 602 can displace in the vertical direction, thereby adjusting the vertical direction height of the welding gun, a limiting part 603 and a rotating rod 604 are fixedly connected to the vertical adjusting handwheel 601, the limiting part 603 can be a square part or a polygonal part for engaging and fixing the vertical adjusting handwheel 601, so that the vertical adjusting handwheel 601 is not easy to rotate when the welding gun 301 is welded, the rotating rod 604 is used for providing a supporting function for the vertical adjusting handwheel 601, the rotating rod 604 is arranged at one end of the limiting part 603 away from the vertical adjusting handwheel 601, a rotating cavity 213, a limiting groove and a movable groove are formed in the vertical adjusting rod 208, the rotating cavity 213, the limiting groove and the movable groove are communicated, the limiting groove is matched with the limiting part 603, the integral fixation of the vertical adjusting handwheel 601 is realized by engaging the limiting part 603 in the limiting groove, the movable groove is used for accommodating the rotating rod 604, the depth of the movable groove is greater than that of the limiting groove, so that when the limiting part 603 is disengaged from the limiting groove, the rotating rod 604, the adjusting vertical rod 208 is provided with a magnet 214 matching with the rotating rod 604 for attracting the rotating rod 604, so that the rotating rod 604 is clamped in the movable groove in a natural state, the limiting part 603 is clamped in the limiting groove, and the vertical adjusting hand wheel 601 is not easy to rotate.
Referring to fig. 1 to 2, the supporting cross bar 202 is connected with a counterweight mechanism 7 for improving the stability of the supporting cross bar 202, so that the supporting cross bar 202 is not prone to unbalanced weight when in use, the counterweight mechanism 7 includes a counterweight block 701 for balancing weight, the counterweight block 701 is connected with a first hook 702, the supporting cross bar 202 is connected with a second hook 215 matched with the first hook 702, and the counterweight block 701 is conveniently connected with the supporting cross bar 202.
When the welding gun is used specifically, when membrane wall row splicing is carried out in a manufacturing plant and membrane wall row splicing is carried out in an installation site, the air bag 211 is used for fixing the welding gun 301, so that the distance from a welding wire to a weldment is stable, corresponding protective gas is provided through the air bottle 4, the protective gas is CO2, the welding gun 301 is stable during welding, the welding quality is improved, the arc voltage, the welding speed and the like are controlled through the control panel 102 on the base 101, the manual operation skill requirement is reduced, meanwhile, the welding labor intensity of a user is reduced, and the welding efficiency is improved; when the horizontal position of the welding gun 301 needs to be adjusted, the transverse moving hand wheel 205 is pulled by hand, so that the gear teeth 207 roll on the transverse moving rack 203, and transverse moving can be performed; when the vertical position needs to be adjusted, the vertical adjusting hand wheel 601 is pulled by a hand, so that the limiting part 603 on the vertical adjusting hand wheel 601 is separated from the limiting groove, the vertical adjusting hand wheel 601 is rotated to drive the vertical moving rack 209 to lift the vertical position, after the position is adjusted, the vertical adjusting hand wheel 601 is loosened, the magnet 214 in the adjusting vertical rod 208 attracts the rotating rod 604, so that the limiting part 603 is clamped in the limiting groove again, and the fixing is completed.
According to the technical scheme provided by the utility model, the utility model discloses following beneficial effect has:
the utility model discloses a setting of corresponding mechanism is welded in gas shielded arc for the user welds more simple and conveniently, does not need the welding technique personnel of specialty to weld, fixes through the position with welder, does not need the user to hand, can reduce user's intensity of labour, and can improve labor efficiency, can make the distance between welder and the work piece stable simultaneously, improves welding quality.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a semi-automatic formula welding set, includes travelling car (1), welding machine (3), gas cylinder (4) and thread feeding mechanism (5), its characterized in that, be connected with base (101) on travelling car (1), install regulation formula supporting mechanism (2) on base (101), regulation formula supporting mechanism (2) are including supporting montant (201), be connected with on supporting montant (201) and support horizontal pole (202), it has the slide to cut a hole on support horizontal pole (202), be equipped with a pair of sideslip rack (203), it is a pair of be equipped with sideslip adjustment mechanism between sideslip rack (203), the last perpendicular adjustment mechanism of installing of sideslip adjustment mechanism.
2. A semi-automatic welding device according to claim 1, characterized in that a control panel (102) is mounted on said base (101), and a speed knob and a power socket are provided in said control panel (102).
3. The semi-automatic welding device according to claim 1, wherein the traversing mechanism comprises a mounting plate (204), a traversing hand wheel (205) is connected to the mounting plate (204), a rotating shaft (206) is rotatably connected to the traversing hand wheel (205), the rotating shaft (206) penetrates through the mounting plate (204) and is arranged in a slideway, a rotating gear tooth (207) is connected to one end, located in the slideway, of the rotating shaft (206), and the rotating gear tooth (207) is meshed with the traversing rack (203).
4. The semi-automatic welding device according to claim 1, characterized in that the vertical adjusting mechanism comprises an adjusting vertical rod (208), the adjusting vertical rod (208) is connected with the mounting plate (204), a vertical moving rack (209) is slidably connected in the adjusting vertical rod (208), a connecting column (210) is connected to one end of the vertical moving rack (209) located outside the adjusting vertical rod (208), and an air bag (211) is connected to the connecting column (210).
5. Semi-automatic welding device according to claim 4, characterized in that said air bag (211) is equipped with a gas nozzle (212), said gas nozzle (212) is connected with a plug.
6. Semi-automatic welding device according to claim 1, characterized in that a welding torch (301) is connected between the welding machine (3) and the gas nozzle (212), and a welding torch protective cover (302) is mounted on the welding torch (301).
7. The semi-automatic welding device according to claim 4, characterized in that a vertical adjusting limiting mechanism (6) is connected between the vertical adjusting rod (208) and the vertical moving rack (209), the vertical adjusting limiting mechanism (6) comprises a vertical adjusting hand wheel (601), an adjusting gear (602) is connected on the vertical adjusting hand wheel (601), an annular groove is arranged on the vertical moving rack (209), a clamping tooth is arranged in the annular groove, the adjusting gear (602) is meshed with the clamping tooth, a limiting part (603) and a rotating rod (604) are fixedly connected on the vertical adjusting hand wheel (601), the rotating rod (604) is arranged at one end of the limiting part (603) far away from the vertical adjusting hand wheel (601), a rotating cavity (213), a limiting groove and a movable groove are drilled in the adjusting vertical rod (208), and the rotating cavity (213), the limiting groove and the movable groove are communicated, the limiting groove is matched with the limiting part (603), and a magnet (214) matched with the rotating rod (604) is arranged in the adjusting vertical rod (208).
8. The semi-automatic welding device according to claim 1, characterized in that a counterweight mechanism (7) is connected to the supporting cross bar (202), the counterweight mechanism (7) comprises a counterweight block (701), a first hook (702) is connected to the counterweight block (701), and a second hook (215) matched with the first hook (702) is connected to the supporting cross bar (202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022426738.8U CN213497089U (en) | 2020-10-28 | 2020-10-28 | Semi-automatic formula welding set |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022426738.8U CN213497089U (en) | 2020-10-28 | 2020-10-28 | Semi-automatic formula welding set |
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| CN213497089U true CN213497089U (en) | 2021-06-22 |
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| CN202022426738.8U Active CN213497089U (en) | 2020-10-28 | 2020-10-28 | Semi-automatic formula welding set |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118237705A (en) * | 2024-05-27 | 2024-06-25 | 山东豪迈机械制造有限公司 | Motorized argon arc welding device and method for high-performance super dual-phase steel material |
-
2020
- 2020-10-28 CN CN202022426738.8U patent/CN213497089U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118237705A (en) * | 2024-05-27 | 2024-06-25 | 山东豪迈机械制造有限公司 | Motorized argon arc welding device and method for high-performance super dual-phase steel material |
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