CN212705149U - Collecting pipe robot welding frock and welding system - Google Patents
Collecting pipe robot welding frock and welding system Download PDFInfo
- Publication number
- CN212705149U CN212705149U CN202020132229.1U CN202020132229U CN212705149U CN 212705149 U CN212705149 U CN 212705149U CN 202020132229 U CN202020132229 U CN 202020132229U CN 212705149 U CN212705149 U CN 212705149U
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- guide rail
- welding
- positioning device
- device group
- pressure manifold
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- 238000003466 welding Methods 0.000 title claims abstract description 104
- 230000000694 effects Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model provides a pressure manifold robot welding frock and welding system, includes: a base; the welding table is arranged on the base; the first guide rail is arranged on the welding table along a first direction; the first positioning device group comprises a plurality of first positioning devices which are arranged on the first guide rail in a sliding mode, and the first positioning devices are locked with the first guide rail through bolts; the first clamping device slides along the first guide rail, is locked with the first guide rail through a bolt and is used for fixing the first collecting pipe on the first positioning device group; a second positioning device group arranged along a second direction; the second clamping device is used for fixing a second collecting pipe on the second positioning device group; the first direction is vertical to the second direction, and the end part of the first positioning device group is opposite to the middle position of the second positioning device group. Through above-mentioned technical scheme, the welding frock adapts to not unidimensional pressure manifold.
Description
Technical Field
The utility model belongs to the technical field of the welding frock, a pressure manifold robot welding frock and welding system is related to.
Background
The collecting pipe is the main component of the radiator, the heat of the winding and the iron core is firstly transferred to the oil in the heat dissipation process of the oil immersed transformer, because the hot oil expands and the density is lower, on the upper layer, cold oil is on the lower layer, hot oil enters from the upper layer, and flows back to the inside of the oil tank after cooling, the heat dissipation effect is achieved through the flowing of the oil, the collecting pipe is the main component of the oil immersed transformer, the transformer oil achieves the heat dissipation purpose through circulating in the collecting pipe, therefore, the collecting pipe needs to be welded into a passage for circulating the transformer oil, the collecting pipe needs to be welded by using a welding tool to accurately position and reliably clamp the collecting pipe, so as to weld the collecting pipes together, however, the sizes of the collecting pipes are various, and various welding tools are needed to position and clamp various collecting pipes, so that the cost is high, poor interchangeability and the like, therefore, the welding tool suitable for welding the collecting pipes with different sizes is needed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pressure manifold robot welding frock and welding system has realized that the welding frock uses not unidimensional pressure manifold.
The technical scheme of the utility model is realized like this:
the method comprises the following steps: a base;
the welding table is arranged on the base;
the first guide rail is arranged on the welding table along a first direction;
the first positioning device group comprises a plurality of first positioning devices which are arranged on the first guide rail in a sliding mode, and the first positioning devices are locked with the first guide rail through bolts;
the first clamping device slides along the first guide rail, is locked with the first guide rail through a bolt and is used for fixing the first collecting pipe on the first positioning device group;
a second positioning device group arranged along a second direction;
the second clamping device is used for fixing a second collecting pipe on the second positioning device group;
the first direction is vertical to the second direction, and the end part of the first positioning device group is opposite to the middle position of the second positioning device group.
Further, still include:
the third guide rail is arranged on the welding table along a third direction;
the third positioning device group comprises a plurality of third positioning devices arranged on a third guide rail, and the third positioning devices are tightly locked with the third guide rail through bolts;
the third clamping device slides along a third guide rail, is locked with the third guide rail through a bolt and is used for fixing a third collecting pipe;
the fourth guide rail is arranged on the welding table along a fourth direction;
the fourth positioning device group comprises a plurality of fourth positioning devices arranged on a fourth guide rail, and the fourth positioning devices are tightly locked with the fourth guide rail through bolts;
the fourth clamping device slides along a fourth guide rail, is locked with the fourth guide rail through a bolt and is used for fixing the fourth collecting pipe;
the third direction and the fourth direction are mutually vertical, and the end part of the fourth positioning device group is opposite to the end part of the second positioning device group.
Further, still include a tight top anchor clamps, tight top anchor clamps of first slip setting is on third guide rail and fourth guide rail, tight top anchor clamps of first are used for following the tight top of tip third pressure manifold and fourth pressure manifold.
Further, still include:
the positioning plate slides along the first guide rail and is locked on the welding table through a bolt;
and the second tightly-jacking clamp is arranged on the welding table and used for tightly jacking the second collecting pipe along the first direction.
Further, still include: the end part clamp, the quantity of end part clamp is two, two end part clamps all set up on the welding bench, the end part clamp is used for pushing up the one end that the third pressure manifold is close to the fourth pressure manifold, the direction that the end part clamp presss from both sides tight direction is for following the fourth direction and keeping away from the third positioner group with be used for pushing up the one end that the fourth pressure manifold is close to the third pressure manifold, the direction that the end part clamp presss from both sides tight direction is for following the third direction and keeping away from the fourth positioner group.
Further, still include slewing mechanism, slewing mechanism sets up on the base, the welding bench sets up on slewing mechanism, slewing mechanism drive welding bench rotates along the central line.
Further, the quantity of welding frock is two, two welding frock mirror images set up, welding system still includes welding robot, welding robot is located the centre of two welding frock.
The utility model discloses a theory of operation and beneficial effect do:
1. the utility model discloses in, the pressure manifold of placing on first positioner group is first pressure manifold, and the pressure manifold of placing on second positioner group is the second pressure manifold, welds the one end of first pressure manifold and the mid portion of second pressure manifold, places first pressure manifold on first positioner group, adjusts the position of first clamping device and first positioner at first guide rail according to the length of first pressure manifold. And placing the second collecting pipe on a second positioning device group, and fixing by using a second clamping device.
The utility model discloses in, the length of second pressure manifold is the fixed length, and the length of first pressure manifold is indefinite, through the first pressure manifold of the different length of the position adaptation that changes clamping device. The first positioning device is used for positioning the first collecting pipe to avoid the rolling of the first collecting pipe, and the second positioning device is used for positioning the second collecting pipe to avoid the rolling of the second collecting pipe.
2. The utility model discloses in, the pressure manifold of placing on third positioner group is the third pressure manifold, accomplish first pressure manifold and second pressure manifold welding and form the fourth pressure manifold, the fourth pressure manifold is placed on fourth positioner group, weld the one end of third pressure manifold and another tip of fourth pressure manifold, place the third pressure manifold on third positioner group, length adjustment third clamping device and third positioning device's position according to the third pressure manifold, make third clamping device fix the third pressure manifold, place the pressure manifold group on fourth positioning device group, length adjustment fourth positioning device and fourth clamping device's position according to the fourth pressure manifold, fourth clamping device fixes the fourth pressure manifold, the tip of third pressure manifold and the welding of fourth pressure manifold tip are in the same place.
The utility model discloses in, with the third pressure manifold and the welding of fourth pressure manifold together, third positioner organizes the third pressure manifold that can fix a position different length, and fourth positioner organizes the fourth pressure manifold that can fix a position different length.
3. The utility model discloses in, the one end that the fourth pressure manifold was kept away from to first tight top anchor clamps tight top third pressure manifold makes the third pressure manifold be close to the fourth pressure manifold, and the one end that the third pressure manifold was kept away from to first tight top anchor clamps tight top fourth pressure manifold makes the fourth pressure manifold be close to the third pressure manifold. The first tight top anchor clamps can avoid the third pressure manifold and the fourth pressure manifold welding department space too big, influence the welding effect.
4. The utility model discloses in, adjust the position of locating plate, make the non-welding end of locating plate contact connection second pressure manifold, use the second to tightly push up anchor clamps tightly and push up the second pressure manifold, the locating plate blocks first pressure manifold, avoids first pressure manifold to remove under the lapse of second pressure manifold, keeps first pressure manifold and second pressure manifold welding department in close contact with.
The utility model discloses in, the locating plate is used for fixing a position first pressure manifold, and when the second pressure manifold was close to first pressure manifold and driven first pressure manifold and remove, the locating plate blocked first pressure manifold, avoids first pressure manifold and second pressure manifold to remove, makes first pressure manifold welding department and second pressure manifold welding department zonulae occludens, improves the welding effect.
5. The utility model discloses in, tight top anchor clamps tightly push up the tip back of third pressure manifold and fourth pressure manifold, because third pressure manifold and fourth pressure manifold welding department are the inclined plane, tip anchor clamps are used for tightly pushing up the pipe shaft of third anchor clamps tip, make the third pressure manifold be close to the fourth pressure manifold, avoid the third pressure manifold to slide along the inclined plane, and tip anchor clamps are used for tightly pushing up the pipe shaft of fourth anchor clamps tip, make the fourth pressure manifold be close to the third pressure manifold, avoid the pressure manifold to organize and slide along the inclined plane.
6. The utility model discloses in, slewing mechanism drives the welding bench and rotates, and the first pressure manifold, second pressure manifold and the collecting pipe group on the welding bench rotate promptly, can weld the different angles of first pressure manifold, second pressure manifold and collecting pipe group.
7. The utility model discloses in, when the collecting main on one of them frock of welding robot welding, the staff can pull down the collecting main that the welding was accomplished on another frock to install new needs welded collecting main or annex. The utility model discloses in, two welding frocks can save time, improve work efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a perspective view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is an enlarged partial schematic view of FIG. 2;
fig. 4 is a top view of the welding system of the present invention.
In the figure: 1-base, 2-welding table, 3-first guide rail, 4-first positioning device group, 41-first positioning device, 5-first clamping device, 6-second positioning device group, 61-second positioning device, 7-second clamping device, 8-third guide rail, 9-third positioning device group, 91-third positioning device, 0-third clamping device, a-fourth guide rail, b-fourth positioning device group, b 1-fourth positioning device, c-fourth clamping device, d-first top-clamping fixture, e-rotating mechanism, f-welding robot g-positioning plate, h-second top-clamping fixture, i-end fixture.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-4, comprising: a base 1;
the welding table 2 is arranged on the base 1;
a first guide rail 3 provided on the welding stage 2 in a first direction;
the first positioning device group 4 comprises a plurality of first positioning devices 41 which are arranged on the first guide rail 3 in a sliding manner, and the first positioning devices 41 are locked with the first guide rail 3 through bolts;
the first clamping device 5 slides along the first guide rail 3, the first clamping device 5 is locked with the first guide rail 3 through a bolt, and the first clamping device 5 is used for fixing the first collecting pipe on the first positioning device group 4;
a second positioning device group 6, the second positioning device group 6 being arranged along a second direction;
the second clamping device 7 is used for fixing the second collecting pipe on the second positioning device group 6;
the first direction is perpendicular to the second direction, and the end of the first positioning device group 4 is opposite to the middle of the second positioning device group 6.
In this embodiment, the header pipe placed on the first positioning device group 4 is a first header pipe, the header pipe placed on the second positioning device group 6 is a second header pipe, one end of the first header pipe is welded to the middle portion of the second header pipe, the first header pipe is placed on the first positioning device group 4, and the positions of the first clamping device 5 and the first positioning device 41 on the first guide rail 3 are adjusted according to the length of the first header pipe. The second header is placed on the second positioning device group 6 and then fixed using the second clamping device 7.
In this embodiment, the length of the second collecting pipe is a fixed length, the length of the first collecting pipe is not fixed, and the position of the clamping device is changed to adapt to the first collecting pipes with different lengths. The first positioning device 41 is used for positioning the first collecting pipe to prevent the first collecting pipe from rolling, and the second positioning device 61 is used for positioning the second collecting pipe to prevent the second collecting pipe from rolling.
Further, still include:
a third guide rail 8, wherein the third guide rail 8 is arranged on the welding table 2 along a third direction;
a third positioning device group 9, wherein the third positioning device group 9 comprises a plurality of third positioning devices 91 arranged on the third guide rail 8, and the third positioning devices 91 are locked with the third guide rail 8 through bolts;
the third clamping device 0 slides along the third guide rail 8, the third clamping device 0 is tightly locked with the third guide rail 8 through bolts, and the third clamping device 0 is used for fixing the third collecting pipe;
a fourth guide rail a provided on the soldering station 2 in a fourth direction;
a fourth positioning device group b, wherein the fourth positioning device group b comprises a plurality of fourth positioning devices b1 arranged on the fourth guide rail a, and the fourth positioning devices b1 are locked with the fourth guide rail a through bolts;
the fourth clamping device c slides along a fourth guide rail a, is locked with the fourth guide rail a through a bolt and is used for fixing the fourth collecting pipe;
the third direction and the fourth direction are mutually perpendicular, and the end part of the fourth positioning device group b is opposite to the end part of the second positioning device group 6.
In this embodiment, the header pipe placed on the third positioning device group 9 is a third header pipe, the first header pipe and the second header pipe are welded to form a fourth header pipe, the fourth header pipe is placed on the fourth positioning device group b, one end of the third header pipe is welded to the other end of the fourth header pipe, the third header pipe is placed on the third positioning device group 91, the positions of the third clamping device 0 and the third positioning device 91 are adjusted according to the length of the third header pipe, so that the third clamping device 0 fixes the third header pipe, the header pipe group is placed on the fourth positioning device group b, the positions of the fourth positioning device b1 and the fourth clamping device c are adjusted according to the length of the fourth header pipe, the fourth clamping device c fixes the fourth header pipe, and the end of the third header pipe is welded to the end of the fourth header pipe.
In this embodiment, the third header and the fourth header are welded together, the third positioning device group 9 can position the third headers with different lengths, and the fourth positioning device group b can position the fourth headers with different lengths.
Further, still include a tight top anchor clamps d, tight top anchor clamps d of first slip setting is on third guide rail 8 and fourth guide rail a, tight top anchor clamps d of first are used for tightly pushing up third pressure manifold and fourth pressure manifold from the tip.
In this embodiment, the first jacking clamp d jacks an end of the third header far away from the fourth header, so that the third header is close to the fourth header, and the first jacking clamp d jacks an end of the fourth header far away from the third header, so that the fourth header is close to the third header. The first tightly-jacking clamp d can avoid that the gap at the welding position of the third collecting pipe and the fourth collecting pipe is too large to influence the welding effect.
Further, still include:
the positioning plate g slides along the first guide rail 3 and is locked on the welding table 2 through bolts;
and the second tightly-jacking clamp h is arranged on the welding table 2 and is used for tightly jacking the second collecting pipe along the first direction.
In this embodiment, the position of the positioning plate g is adjusted to make the positioning plate g contact and connect with the non-welding end of the second collecting pipe, the second collecting pipe is tightly pressed by using the second pressing fixture h, the positioning plate g blocks the first collecting pipe, the first collecting pipe is prevented from moving under the pushing of the second collecting pipe, and the welding position of the first collecting pipe and the second collecting pipe is kept in close contact.
In this embodiment, the positioning plate g is used for positioning the first collecting pipe, and when the second collecting pipe is close to the first collecting pipe and drives the first collecting pipe to move, the positioning plate g blocks the first collecting pipe, so as to prevent the first collecting pipe and the second collecting pipe from moving, so that the welding position of the first collecting pipe is tightly connected with the welding position of the second collecting pipe, and the welding effect is improved.
Further, still include: tip anchor clamps i, the quantity of tip anchor clamps i is two, two tip anchor clamps i all set up on welding bench 2, tip anchor clamps i is used for the tight one end that third pressure manifold is close to the fourth pressure manifold in top, the tight direction of tip anchor clamps i presss from both sides the direction that the direction is for following the fourth direction and keeping away from third positioner group 9 with be used for the tight one end that the fourth pressure manifold is close to the third pressure manifold in top, the tight direction of tip anchor clamps i presss from both sides the direction that the direction is kept away from fourth positioner group b along the third direction.
In this embodiment, after the top-tightening clamp tightly pushes against the ends of the third collecting pipe and the fourth collecting pipe, since the welding position of the third collecting pipe and the fourth collecting pipe is an inclined plane, the end clamp i is used for tightly pushing against the pipe body at the end of the third clamp, so that the third collecting pipe is close to the fourth collecting pipe, thereby preventing the third collecting pipe from sliding along the inclined plane, and the end clamp i is used for tightly pushing against the pipe body at the end of the fourth clamp, so that the fourth collecting pipe is close to the third collecting pipe, thereby preventing the collecting pipe group from sliding along the inclined plane.
Further, the welding device further comprises a rotating mechanism e, wherein the rotating mechanism e is arranged on the base 1, the welding table 2 is arranged on the rotating mechanism e, and the rotating mechanism e drives the welding table 2 to rotate along the central line.
In this embodiment, the rotating mechanism e drives the welding table 2 to rotate, the first collecting pipe, the second collecting pipe and the collecting pipe group on the welding table 2 rotate, and different angles of the first collecting pipe, the second collecting pipe and the collecting pipe group can be welded.
Further, the quantity of welding frock is two, two welding frock mirror images set up, welding system still includes welding robot f, welding robot f is located the centre of two welding frock.
In this embodiment, when the welding robot f welds the header pipe on one of the tools, the worker can detach the header pipe welded on the other tool and install a new header pipe or an accessory to be welded. In this embodiment, two welding frock can save time, improves work efficiency.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a pressure manifold robot welding frock which characterized in that includes: a base (1);
the welding table (2) is arranged on the base (1);
a first guide rail (3) arranged on the welding table (2) along a first direction;
the first positioning device group (4), the first positioning device group (4) comprises a plurality of first positioning devices (41) which are arranged on the first guide rail (3) in a sliding mode, and the first positioning devices (41) are locked with the first guide rail (3) through bolts;
the first clamping device (5) slides along the first guide rail (3), the first clamping device (5) is locked with the first guide rail (3) through a bolt, and the first clamping device (5) is used for fixing a first collecting pipe on the first positioning device group (4);
a second positioning device group (6), the second positioning device group (6) being arranged in a second direction;
the second clamping device (7) is used for fixing a second collecting pipe on the second positioning device group (6);
the first direction is vertical to the second direction, and the end part of the first positioning device group (4) is opposite to the middle position of the second positioning device group (6).
2. A header robot welding tooling as set forth in claim 1, further comprising:
a third guide rail (8), the third guide rail (8) being arranged on the welding table (2) along a third direction;
a third positioning device group (9), wherein the third positioning device group (9) comprises a plurality of third positioning devices (91) arranged on a third guide rail (8), and the third positioning devices (91) are locked with the third guide rail (8) through bolts;
the third clamping device (0) slides along a third guide rail (8), the third clamping device (0) is tightly locked with the third guide rail (8) through a bolt, and the third clamping device (0) is used for fixing a third collecting pipe;
a fourth guide rail (a) provided on the welding table (2) in a fourth direction;
a fourth positioning device group (b) comprising a plurality of fourth positioning devices (b1) disposed on the fourth guide rail (a), the fourth positioning devices (b1) being locked with the fourth guide rail (a) by bolts;
the fourth clamping device (c) slides along a fourth guide rail (a), is locked with the fourth guide rail (a) through a bolt and is used for fixing the fourth collecting pipe;
the third direction and the fourth direction are mutually vertical, and the end part of the fourth positioning device group (b) is opposite to the end part of the second positioning device group (6).
3. A header robot welding tooling according to claim 1, further comprising a first tightly-jacking clamp (d), wherein the first tightly-jacking clamp (d) is slidably arranged on the third guide rail (8) and the fourth guide rail (a), and the first tightly-jacking clamp (d) is used for tightly jacking the third header and the fourth header from the end.
4. A header robot welding tooling as set forth in claim 1, further comprising:
the positioning plate (g) slides along the first guide rail (3) and is locked on the welding table (2) through a bolt;
the second tightly-jacking clamp (h) is arranged on the welding table (2), and the second tightly-jacking clamp (h) is used for tightly jacking the second collecting pipe along the first direction.
5. A collecting main robot welding frock of claim 4 characterized by further includes: tip anchor clamps (i), the quantity of tip anchor clamps (i) is two, two tip anchor clamps (i) all set up on welding bench (2), tip anchor clamps (i) are used for pushing up the one end that tight third pressure manifold is close to the fourth pressure manifold, tip anchor clamps (i) press from both sides tight direction and be used for pushing up the one end that tight fourth pressure manifold is close to third pressure manifold for following the direction of fourth direction and keeping away from third positioner group (9), tip anchor clamps (i) press from both sides tight direction and are the direction of keeping away from fourth positioner group (b) along the third direction.
6. Collecting main robot welding frock according to claim 1, characterized by, still include slewing mechanism (e), slewing mechanism (e) sets up on base (1), welding bench (2) set up on slewing mechanism (e), slewing mechanism (e) drive welding bench (2) along the central line rotation.
7. A header pipe welding system comprising the welding tooling of any one of claims 1-6, wherein the number of welding tooling is two, the two welding tooling are arranged in mirror image, the welding system further comprises a welding robot (f), and the welding robot (f) is positioned between the two welding tooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020132229.1U CN212705149U (en) | 2020-01-21 | 2020-01-21 | Collecting pipe robot welding frock and welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020132229.1U CN212705149U (en) | 2020-01-21 | 2020-01-21 | Collecting pipe robot welding frock and welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212705149U true CN212705149U (en) | 2021-03-16 |
Family
ID=74905663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020132229.1U Expired - Fee Related CN212705149U (en) | 2020-01-21 | 2020-01-21 | Collecting pipe robot welding frock and welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212705149U (en) |
-
2020
- 2020-01-21 CN CN202020132229.1U patent/CN212705149U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210316 |