CN212636501U - Intelligent injection mold system - Google Patents
Intelligent injection mold system Download PDFInfo
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- CN212636501U CN212636501U CN202021785350.0U CN202021785350U CN212636501U CN 212636501 U CN212636501 U CN 212636501U CN 202021785350 U CN202021785350 U CN 202021785350U CN 212636501 U CN212636501 U CN 212636501U
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Abstract
The utility model discloses an intelligence injection mold system, this intelligence injection mold system includes: the device comprises a die body, an inlet pressure sensor, a temperature sensor, a data visualization unit and a data analysis and closed-loop control unit. The mold body has a mold cavity. The inlet pressure sensor is arranged at the water inlet of the die body and used for detecting pressure data of fluid flowing through the water inlet. The temperature sensor is arranged on the die body and used for detecting the temperature data of the die body. The data visualization unit is electrically connected with the inlet pressure sensor and the temperature sensor and is used for visually displaying the pressure data detected by the inlet pressure sensor and the temperature data detected by the temperature sensor. The utility model discloses can real-time supervision injection moulding operation in-process each item production data, improve production efficiency, and need not excessively to rely on staff's experience, guarantee product quality.
Description
Technical Field
The utility model relates to the technical field of mold, especially, relate to an intelligence injection mold system.
Background
An injection mould is a tool for producing plastic products, and particularly relates to a formed product which is obtained by injecting heated and melted plastics into a mould cavity from an injection molding machine at high pressure and cooling and solidifying the plastics. With the increasing demands of customers on product quality and higher-order products, the conventional injection molding machine has been unable to meet the demands of customers. The conventional injection molding machine has at least the following problems:
the traditional injection molding machine can not acquire data in the cavity of the injection mold in real time in the injection molding process, the production efficiency is low, and the product quality can not be ensured and the defects can be easily caused because the parameter setting of the production process is too dependent on the experience of workers.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an intelligence injection mold system for each item production data among the real-time supervision operation process of moulding plastics improves production efficiency, and this intelligence injection mold system includes:
a mold body having a mold cavity;
the inlet pressure sensor is arranged at the water inlet of the die body and used for detecting pressure data of fluid flowing through the water inlet;
the temperature sensor is arranged on the die body and used for detecting the temperature data of the die body;
the data visualization unit is electrically connected with the inlet pressure sensor and the temperature sensor and is used for visually displaying the pressure data detected by the inlet pressure sensor and the temperature data detected by the temperature sensor;
and the data analysis and closed-loop control unit is electrically connected with the injection molding machine, the inlet pressure sensor and the temperature sensor and is used for controlling the injection molding machine to perform injection molding operation on the mold body according to the pressure data detected by the inlet pressure sensor and the temperature data detected by the temperature sensor.
A filling cavity for accommodating an injection molding product is arranged in the mold cavity;
the intelligent injection mold system further comprises: and the tail end pressure sensor is arranged at the tail end of the filling cavity and is electrically connected with the data visualization unit.
Optionally, the data visualization unit is in wireless electrical connection with the inlet pressure sensor and the temperature sensor.
Optionally, the intelligent injection mold system further comprises: and the water flow meter is arranged on the water inlet pipeline and the water outlet pipeline of the die body.
Optionally, the intelligent injection mold system further comprises: and the water temperature meter is arranged on a water inlet pipeline and a water outlet pipeline of the die body.
Optionally, the water flow meter and the water temperature meter are electrically connected with the data visualization unit.
Optionally, the data analysis and closed-loop control unit is electrically connected to the data visualization unit;
the data analysis and closed-loop control unit is used for adjusting the injection molding parameters of the injection molding operation and displaying the adjusted injection molding parameters on the data visualization unit.
Optionally, the inlet pressure sensor, the end pressure sensor and the temperature sensor are fixed to the mold body in an embedded manner.
Optionally, the inlet pressure sensor, the end pressure sensor and the temperature sensor are fixed on the mold body in a sticking manner.
The embodiment of the utility model provides an in, through setting up mould body, the injection molding machine that has the die cavity, guaranteed going on smoothly of the operation of moulding plastics. By arranging the inlet pressure sensor at the water inlet of the die body, the detection of the pressure data of the fluid flowing through the water inlet can be realized. Through set up temperature sensor on the mould body, can realize the detection to mould body temperature data. Through setting up the visual unit of data, can carry out visual show with the pressure data that entry pressure sensor detected and the temperature data that temperature sensor detected to the staff carries out real time monitoring to the operation condition of moulding plastics. Through setting up terminal pressure sensor, can judge whether can take place the short notes among the operation process, guarantee the going on smoothly of the operation of moulding plastics. Through setting up data analysis and closed-loop control unit to be connected data analysis and closed-loop control unit and injection molding machine, entry pressure sensor and temperature sensor electricity, can the pressure data that entry pressure sensor detected and the temperature data that temperature sensor detected, and carry out the operation of moulding plastics to the mould body according to analysis result real time control injection molding machine, production efficiency is high, and need not excessively to rely on staff's experience, has guaranteed product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts. In the drawings:
fig. 1 is the embodiment of the utility model provides an in intelligent injection mold system's section schematic diagram.
The reference numbers are as follows:
1, a die cavity is formed in the die body,
101 to fill the cavity with a liquid and,
2, a die body is arranged on the die body,
3 an inlet pressure sensor, wherein the inlet pressure sensor,
4 a temperature sensor is arranged on the base plate,
5 an injection molding machine, wherein the injection molding machine,
6 a pressure sensor at the tail end of the device,
7 a water flow meter is arranged on the water tank,
8 water temperature meter.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
It should be noted that the embodiment of the present invention provides an intelligent injection mold system based on 4.0 industrial, i.e. fourth industrial revolution technology.
The embodiment of the utility model provides an intelligence injection mold system, as shown in figure 1, this injection mold includes: the device comprises a mould body 2, an inlet pressure sensor 3, a temperature sensor 4, a data visualization unit and a data analysis and closed-loop control unit. Wherein the mold body 2 has a cavity 1. The inlet pressure sensor 3 is provided at the water inlet of the die body 2 for detecting pressure data of the fluid flowing through the water inlet. The temperature sensor 4 is provided on the die body 2 for detecting temperature data of the die body 2. The data visualization unit is electrically connected with the inlet pressure sensor 3 and the temperature sensor 4 and is used for visually displaying the pressure data detected by the inlet pressure sensor 3 and the temperature data detected by the temperature sensor 4. The data analysis and closed-loop control unit is electrically connected with the injection molding machine 5, the inlet pressure sensor 3 and the temperature sensor 4 and is used for analyzing the pressure data detected by the inlet pressure sensor 3 and the temperature data detected by the temperature sensor 4 and controlling the injection molding machine 5 to perform injection molding operation on the mold body 2 according to the analysis result, and a filling cavity 101 used for containing an injection molding product is arranged in the mold cavity 1. The intelligent injection mold system further comprises: and the tail end pressure sensor 6 is arranged at the tail end of the filling cavity 101 and is electrically connected with the data visualization unit.
When injection molding is performed, the heated and melted plastic is injected into the mold cavity 1 of the mold body 2 through the injection molding machine 5 at high pressure, and a molded product can be obtained after cooling and solidification. In this process, pressure data of the fluid flowing through the water inlet of the mold body 2 is detected by the inlet pressure sensor 3 to judge the fluidity of the melt during the injection molding. The temperature sensor 4 is used for detecting the temperature data of the mould body 2 so as to observe the warping condition generated in the injection moulding operation process. The data analysis and closed-loop control unit controls the injection molding machine 5 to perform injection molding operation on the mold body 2 according to the pressure data detected by the inlet pressure sensor 3 and the temperature data detected by the temperature sensor 4. The pressure data detected by the inlet pressure sensor 3 and the temperature data detected by the temperature sensor 4 are visually displayed by using a data visualization unit, so that the working personnel can monitor the injection molding operation condition in real time. The end pressure sensor 6 can compare the mold flow analysis with the mold testing result to determine the position of the filling end of the demolded product, i.e. the end of the filling cavity 101, and place the end pressure sensor 6 at the position, and the pressure value applied by the melt to the cavity wall at the end of the filling cavity 101 can reflect whether short shot occurs.
The embodiment of the utility model provides an intelligence injection mold system has mould body 2, injection molding machine 5 of die cavity 1 through the setting, has guaranteed going on smoothly of the operation of moulding plastics. By providing the inlet pressure sensor 3 at the water inlet of the die body 2, detection of fluid pressure data flowing through the water inlet can be achieved. By providing the temperature sensor 4 on the die body 2, detection of temperature data of the die body 2 can be realized. Through setting up the visual unit of data, can carry out visual show to the staff with the pressure data that inlet pressure sensor 3 detected and the temperature data that temperature sensor 4 detected to the staff carries out real time monitoring to the operation condition of moulding plastics. Through setting up terminal pressure sensor 6, can judge whether can take place the short notes in the operation process, guarantee the smooth going on of the operation of moulding plastics. Through setting up data analysis and closed-loop control unit to being connected data analysis and closed-loop control unit and injection molding machine 5, entry pressure sensor 3 and temperature sensor 4 electricity, the pressure data that can the analysis entry pressure sensor 3 detected and the temperature data that temperature sensor 4 detected, and controlling injection molding machine 5 according to the analysis result in real time and carrying out the operation of moulding plastics to mould body 2, production efficiency is high, and need not excessively to rely on staff's experience, has guaranteed product quality.
Wherein, the data visualization unit can be a computer, a smart phone and the like.
The data analysis and closed-loop control unit may be a closed-loop feedback system that combines artificial intelligence and big data technology. In a specific application, a worker can set an acceptable tolerance value range for each process parameter, and the system can make appropriate feedback for injection molding data according to the set range, such as product quality screening based on the data. When the data of the sensor is measured to have deviation from the planned value, the data signal can be used for correcting the relevant process parameters of the injection molding machine in a closed loop mode.
Further, the data analysis and closed-loop control unit may be electrically connected to the data visualization unit. The data analysis and closed-loop control unit is used for adjusting injection molding parameters of injection molding operation and displaying the adjusted injection molding parameters on the data visualization unit. The data analysis and closed-loop control unit and the data visualization unit can be electrically connected in a wired mode or in a wireless mode.
For the way that the inlet pressure sensor 3 and the temperature sensor 4 are fixed on the mold body 2, for example, the inlet pressure sensor 3 and the temperature sensor 4 can be fixed on the mold body 2 in an embedded manner, or can be fixed on the mold body 2 in a sticking manner, so that the accuracy of the data detection result is improved while the inlet pressure sensor 3 and the temperature sensor 4 are ensured to be stable on the mold body 2.
The temperature sensors 4 can be placed above and below the position where the formed product is most likely to warp, the measurement can directly reflect the temperature difference of the two sides of the plastic material, and then the relation between the temperature difference and the warping degree of the product is found out. By properly adjusting the mold temperature, an operator can control the warping problem through the data of the real-time temperature sensor. In addition, a temperature sensor can be placed outside the mold to acquire the mold temperature in the injection molding operation.
In the embodiment of the present invention, as shown in fig. 1, the intelligent injection mold system further includes: a water flow meter 7. The water flow meter 7 is arranged on a water inlet pipeline and a water outlet pipeline of the die body 2.
Through so setting up, can measure the cold water velocity of flow in and flow out mould body 2, this velocity of flow if can keep great and stable numerical value, then can judge that the cooling efficiency in 2 interior waterways of mould body is better.
In the embodiment of the present invention, as shown in fig. 1, the intelligent injection mold system further includes: a water temperature meter 8. The water temperature meter 8 is arranged on a water inlet pipeline and a water outlet pipeline of the die body 2.
Through so setting up, can measure the temperature difference of the end of intaking of mould body 2 and play water end cold water, can judge the cooling effect of the interior water of mould body 2 according to this temperature difference, this temperature difference is the less, and then cooling efficiency is higher.
Further, in order to facilitate the staff to intuitively know the measurement parameters of the water flow meter 7 and the water temperature meter 8 from the data visualization unit, the water flow meter 7 and the water temperature meter 8 may be electrically connected with the data visualization unit. Wherein, the water flow meter 7 and the water temperature meter 8 and the data visualization unit can be in wired electric connection or wireless electric connection.
In order to facilitate the remote acquisition of data collected by the inlet pressure sensor 3 and the temperature sensor 4 by the staff, a data visualization unit may be provided in radio connection with the inlet pressure sensor 3 and the temperature sensor 4.
In addition, in order to facilitate the staff real-time supervision process of moulding plastics, can upload the high in the clouds and share with the data storage that entry pressure sensor 3 and temperature sensor 4 gathered. Work as the utility model provides an intelligence injection mold system acquires sufficient data, and artificial intelligence and big data make intelligence injection mold system can constantly optimize the condition of moulding plastics, make artificial intelligence can also provide the technological parameter of optimization for injection molding machine 5 under changeable injection moulding environmental condition.
The utility model discloses when concrete application, mould flow analysis for can provide mould design and technological parameter's suggestion for different product designs to find out the technological parameter of optimization, thereby reduce the number of times of follow-up examination mould and the process of later stage processing. Then, the whole set of the mold is designed according to the design of the required product, including cooling water paths, water inlet positions and the like. In the trial mode stage, the operator may refer to the process data values provided by the modular flow analysis to assist in adjusting the values of the process parameters. During the test, the sensors in the mold cavity 1 collect the data during the production process, and the data during the production process are displayed in real time, including the pressure and temperature in the mold cavity and the temperature and flow rate of the cooling water. The real-time data can be processed in the receiving range of the set process parameters after passing through the data collector, and the numerical values of the injection molding process parameters are adjusted by closing a closed automatic control system. The data is analyzed and processed by the system and then integrated and displayed on the data visualization unit. After the above procedures, the real-time data can also be uploaded to a cloud server, so that off-site personnel can remotely read the data, and even can make a decision in the production process in real time. After the intelligent mold collects data of a large number of sensors, the big data can be used for carrying out data quality management, data mining and analysis on information such as process parameters of the injection molding industry, operation data of injection molding equipment and a production field and the like. Finally, various sensors are integrated into an internet of things system with information exchange and feedback functions, and a foundation is laid for simultaneously operating a plurality of intelligent injection mold systems in an unmanned mode in the future.
To sum up, the utility model discloses a setting has mould body 2, injection molding machine 5 of die cavity 1, has guaranteed going on smoothly of the operation of moulding plastics. By providing the inlet pressure sensor 3 at the water inlet of the die body 2, detection of fluid pressure data flowing through the water inlet can be achieved. By providing the temperature sensor 4 on the die body 2, detection of temperature data of the die body 2 can be realized. Through setting up the visual unit of data, can carry out visual show to the staff with the pressure data that inlet pressure sensor 3 detected and the temperature data that temperature sensor 4 detected to the staff carries out real time monitoring to the operation condition of moulding plastics. Through setting up terminal pressure sensor 6, can judge whether can take place the short notes in the operation process, guarantee the smooth going on of the operation of moulding plastics. Through setting up data analysis and closed-loop control unit to being connected data analysis and closed-loop control unit and injection molding machine 5, entry pressure sensor 3 and temperature sensor 4 electricity, the pressure data that can the analysis entry pressure sensor 3 detected and the temperature data that temperature sensor 4 detected, and controlling injection molding machine 5 according to the analysis result in real time and carrying out the operation of moulding plastics to mould body 2, production efficiency is high, and need not to rely on staff's experience, has guaranteed product quality.
And, the utility model discloses can accurately reflect the real-time data of die cavity to help the operator to adjust suitable technological parameter at the injection molding machine, help the life-span of extension injection molding machine, improve production efficiency and reduce the requirement to technical staff.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. An intelligent injection mold system, the injection mold comprising:
a mold body (2) having a cavity (1);
the inlet pressure sensor (3) is arranged at a water inlet of the die body (2) and is used for detecting pressure data of fluid flowing through the water inlet;
the temperature sensor (4) is arranged on the die body (2) and used for detecting temperature data of the die body (2);
the data visualization unit is electrically connected with the inlet pressure sensor (3) and the temperature sensor (4) and is used for visually displaying the pressure data detected by the inlet pressure sensor (3) and the temperature data detected by the temperature sensor (4);
the data analysis and closed-loop control unit is electrically connected with the injection molding machine (5), the inlet pressure sensor (3) and the temperature sensor (4), and is used for analyzing the pressure data detected by the inlet pressure sensor (3) and the temperature data detected by the temperature sensor (4) and controlling the injection molding machine (5) to perform injection molding operation on the mold body (2) according to the analysis result;
a filling cavity (101) for accommodating an injection molding product is arranged in the die cavity (1);
the intelligent injection mold system further comprises: a tip pressure sensor (6) disposed at a tip of the filling cavity (101) and electrically connected to the data visualization unit.
2. An intelligent injection mould system according to claim 1, wherein the data visualization unit is in radio connection with the inlet pressure sensor (3) and the temperature sensor (4).
3. The intelligent injection mold system of claim 1, further comprising: and the water flow meter (7) is arranged on a water inlet pipeline and a water outlet pipeline of the die body (2).
4. The intelligent injection mold system of claim 3, further comprising: and the water temperature meter (8) is arranged on a water inlet pipeline and a water outlet pipeline of the die body (2).
5. An intelligent injection mould system according to claim 4, wherein the water flow meter (7) and the water temperature meter (8) are electrically connected with the data visualization unit.
6. The intelligent injection mold system of claim 1, wherein the data analysis and closed-loop control unit is electrically connected to the data visualization unit;
the data analysis and closed-loop control unit is used for adjusting the injection molding parameters of the injection molding operation and displaying the adjusted injection molding parameters on the data visualization unit.
7. An intelligent injection mould system according to claim 1, wherein the inlet pressure sensor (3), the tip pressure sensor (6) and the temperature sensor (4) are fixed in an embedded manner on the mould body (2).
8. An intelligent injection mould system according to claim 1, wherein the inlet pressure sensor (3), the tip pressure sensor (6) and the temperature sensor (4) are fixed in a glued manner on the mould body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021785350.0U CN212636501U (en) | 2020-08-24 | 2020-08-24 | Intelligent injection mold system |
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| CN202021785350.0U CN212636501U (en) | 2020-08-24 | 2020-08-24 | Intelligent injection mold system |
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| CN212636501U true CN212636501U (en) | 2021-03-02 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113392474A (en) * | 2021-05-10 | 2021-09-14 | 深圳市银宝山新科技股份有限公司 | Injection mold in-mold parameter correction method and device, storage medium and equipment |
| CN113843993A (en) * | 2021-07-08 | 2021-12-28 | 深圳市银宝山新科技股份有限公司 | Production control method, device and equipment of intelligent mold and storage medium |
| WO2023086466A1 (en) * | 2021-11-10 | 2023-05-19 | Sybridge Technologies U.S. Inc. | System and method for monitoring injection molding |
-
2020
- 2020-08-24 CN CN202021785350.0U patent/CN212636501U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113392474A (en) * | 2021-05-10 | 2021-09-14 | 深圳市银宝山新科技股份有限公司 | Injection mold in-mold parameter correction method and device, storage medium and equipment |
| CN113843993A (en) * | 2021-07-08 | 2021-12-28 | 深圳市银宝山新科技股份有限公司 | Production control method, device and equipment of intelligent mold and storage medium |
| CN113843993B (en) * | 2021-07-08 | 2023-10-13 | 深圳市银宝山新科技股份有限公司 | Production control method, device and equipment of intelligent die and storage medium |
| WO2023086466A1 (en) * | 2021-11-10 | 2023-05-19 | Sybridge Technologies U.S. Inc. | System and method for monitoring injection molding |
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