CN212498939U - Inhale line mechanism and car seat pad apparatus for producing - Google Patents
Inhale line mechanism and car seat pad apparatus for producing Download PDFInfo
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- CN212498939U CN212498939U CN202021641925.1U CN202021641925U CN212498939U CN 212498939 U CN212498939 U CN 212498939U CN 202021641925 U CN202021641925 U CN 202021641925U CN 212498939 U CN212498939 U CN 212498939U
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Abstract
The application discloses inhale line mechanism and car seat pad apparatus for producing. Inhale line mechanism includes: the device comprises a first pressing roller, a second pressing roller and a vacuum grain sucking machine; the vacuum grain suction machine comprises a mould roller for sucking grains of the automobile seat cushion and a vacuumizing machine module for exhausting air inside the mould roller; the first compression roller and the second compression roller are respectively positioned at two ends of the die roller, a first pressing seam is arranged between the first compression roller and the die roller, and a second pressing seam is arranged between the second compression roller and the die roller, so that the first compression roller and the second compression roller respectively press the automobile seat cushion entering the first pressing seam and the second pressing seam on the die roller. The application solves the technical problems that leather grains need to be sewn manually and production efficiency is low in a production method of the automobile seat cushion in the related technology.
Description
Technical Field
The application relates to the technical field of automobile cushions, in particular to an inhale line mechanism and automobile seat cushion apparatus for producing.
Background
At present, the automobile cushion is produced by a large number of workers who need to use a sewing machine to manually sew the automobile cushion, which is labor-intensive, and particularly, the lines of the leather automobile seat cushion and the like need to be manually operated. Thus, the prior art method for manufacturing a seat cushion for an automobile has a drawback in that a large number of workers are gathered at a factory and the manufacturing efficiency is low.
Aiming at the problems that leather grains need to be sewn manually and the production efficiency is low in the production method of the automobile seat cushion in the related technology, an effective solution is not provided at present.
SUMMERY OF THE UTILITY MODEL
The application mainly aims to provide a line suction mechanism and an automobile seat cushion production device, and aims to solve the problems that leather lines need to be sewn manually in an automobile seat cushion production method in the related art, and the production efficiency is low.
In order to achieve the above object, in a first aspect, the present application provides a thread suction mechanism.
The thread suction mechanism according to the application comprises: the device comprises a first pressing roller, a second pressing roller and a vacuum grain sucking machine;
the vacuum grain suction machine comprises a mould roller for sucking grains of the automobile seat cushion and a vacuumizing machine module for exhausting air inside the mould roller;
the first compression roller and the second compression roller are respectively positioned at two ends of the die roller, a first pressing seam is arranged between the first compression roller and the die roller, and a second pressing seam is arranged between the second compression roller and the die roller, so that the first compression roller and the second compression roller respectively press the automobile seat cushion entering the first pressing seam and the second pressing seam on the die roller.
Optionally, the thread suction mechanism further comprises a first press and a second press, and the first press and the second press are respectively connected with the first pressing roller and the second pressing roller, so that the sizes of the first pressing seam and the second pressing seam are respectively adjusted through the first press and the second press.
Optionally, the first press roll and the second press roll are both flexible rolls.
Optionally, the flexible roller is a rubber roller.
Optionally, the first pressure roller is located above the mold roller.
Optionally, the first press and the second press both include an air cylinder and an output rod connected to the air cylinder, and the output rod included in the first press and the output rod included in the second press are connected to the first press roller and the second press roller respectively.
Optionally, the size of the first press seam and the size of the second press seam are both greater than or equal to 0 and less than the naturally extending thickness of the car seat cushion.
In a second aspect, the application also provides an automobile seat cushion production device, which comprises a heating mechanism for heating the automobile seat cushion, a cooling mechanism for cooling the automobile seat cushion and the grain suction mechanism;
the heating mechanism is arranged in front of the thread sucking mechanism; the cooling mechanism is arranged behind the thread suction mechanism, so that the automobile seat cushion heated by the heating mechanism enters the mold roller through the first pressing seam and leaves the mold roller through the second pressing seam and enters the cooling mechanism.
Optionally, the automobile seat cushion comprises two pattern absorbing mechanisms, wherein the two pattern absorbing mechanisms are located between the heating mechanism and the cooling mechanism, and are arranged oppositely, so that the two pattern absorbing mechanisms absorb patterns on the front and back surfaces of the automobile seat cushion.
In a third aspect, the present application also provides a method for producing an automobile seat cushion, the method comprising:
placing the automobile seat cushion in a feeding area in a coiled mode;
conveying the automobile seat cushion on the feeding area into an oven by traction for heating and softening;
the automobile seat cushion is pulled by an oven and conveyed into a temperature supplementing mechanism so as to enable the automobile seat cushion to reach a set temperature;
rotationally drawing by the mold roll such that an automobile seat cushion enters the mold roll through a first pinch seam and exits the mold roll through the second pinch seam and enters the cooling mechanism;
and continuously receiving and cutting edges of the automobile seat cushion passing through the cooling mechanism.
In the embodiment of the application, a line sucking mechanism is provided, which comprises: the device comprises a first pressing roller, a second pressing roller and a vacuum grain sucking machine; the vacuum grain suction machine comprises a mould roller for sucking grains of the automobile seat cushion and a vacuumizing machine module for exhausting air inside the mould roller; the first compression roller and the second compression roller are respectively positioned at two ends of the die roller, a first pressing seam is arranged between the first compression roller and the die roller, and a second pressing seam is arranged between the second compression roller and the die roller, so that the first compression roller and the second compression roller respectively press the automobile seat cushion entering the first pressing seam and the second pressing seam on the die roller. When the car seat pad passes through the mould, the front and the mould roller of car seat pad are tightly laminated, because the atmospheric pressure that is taken out by the vacuum machine inside the mould roller is very low, so the front of car seat pad is laminating the mould outside atmospheric pressure, the reverse side of car seat pad is with pressing the car seat pad through the compression roller appropriately in addition and promoting the shaping, has realized carrying out the dual function of suction and pressure to the car seat pad for the surface of car seat pad forms the figure on mould surface. Therefore, the technical problems that leather grains need to be sewn manually and production efficiency is low in the production method of the automobile seat cushion in the related technology are solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:
FIG. 1 is a schematic structural diagram of a pattern suction mechanism according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of an apparatus for producing an automobile seat cushion according to an embodiment of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted", "disposed", "provided", "connected", "slidably connected", "fixed", should be understood in a broad sense. For example, "connected" may be a fixed connection, a detachable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In addition, the term "plurality" shall mean two as well as more than two.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 and fig. 2, an embodiment of the present application provides a grain suction mechanism, which includes a first pressing roller 1, a second pressing roller 2, and a vacuum grain suction machine 3;
the vacuum grain suction machine 3 comprises a mould roller 4 for sucking grains of the automobile seat cushion 7 and a vacuumizing machine module for exhausting air inside the mould roller 4;
the first compression roller 1 and the second compression roller 2 are respectively positioned at two ends of the die roller 4, a first pressing seam is arranged between the first compression roller 1 and the die roller 4, and a second pressing seam is arranged between the second compression roller 2 and the die roller 4, so that the first compression roller 1 and the second compression roller 2 respectively press the automobile seat cushion 7 entering the first pressing seam and the second pressing seam on the die roller 4.
Specifically, when car seat pad 7 passes through the mould, the front and the mould roller 4 of car seat pad 7 are tightly laminated, because the atmospheric pressure that is taken out by the vacuum machine inside mould roller 4 is very low, external atmospheric pressure is big so force the front of car seat pad 7 and is laminating the mould, in addition car seat pad 7's reverse side is with suitably pressing car seat pad 7 through the compression roller and promoting the shaping, realized carrying out the dual function of suction and pressure to car seat pad 7, make the surperficial figure of surface formation mould surface of car seat pad 7, avoided filler separation such as car seat pad 7 surface cortex and inside sponge simultaneously, cause the damaged skinning of surface cortex. Therefore, the technical problems that leather grains need to be sewn manually and production efficiency is low in the production method of the automobile seat cushion in the related technology are solved.
Optionally, the thread suction mechanism further comprises a first press 5 and a second press 6, and the first press 5 and the second press 6 are respectively connected with the first press roll 1 and the second press roll 2, so that the sizes of the first pressing seam and the second pressing seam are respectively adjusted by the first press 5 and the second press 6.
Specifically, the sizes of the first pressing seam and the second pressing seam are respectively adjusted through the first press 5 and the second press 6, so that the pressure of the first pressing roller 1 and the second pressing roller 2 on the automobile seat cushion 7 is adjusted.
Optionally, the first press roll 1 and the second press roll 2 are both flexible rolls.
Specifically, when stating first compression roller 1 with second compression roller 2 is the flexible roller, and first compression roller 1 with the second is pressed when pressfitting car seat pad 7, first compression roller 1 with second compression roller 2 can produce deformation, and then prevents to crush comparatively soft car seat pad 7.
In particular, the flexible roller may be a rubber roller.
Optionally, the size of the first press seam and the size of the second press seam are both greater than or equal to 0 and less than the naturally extending thickness of the car seat cushion 7.
Specifically, the size of pressure seam is more than or equal to 0 and is less than the natural extension thickness of car seat pad 7, like this, can guarantee the pressfitting of compression roller to car seat pad 7 for car seat pad 7 is attached on mould roller 4.
Optionally, the first pressure roller 1 is located above the mold roller 4.
Specifically, when first compression roller 1 is located when mould roller 4 top, this line mechanism of inhaling can be got into by mould roller 4 top to car seat pad 7, is left from this line mechanism of inhaling by the second crack of pressing that is located mould roller 4 below again.
Specifically, the first press 5 and the second press 6 both include an air cylinder and an output rod connected to the air cylinder, and the output rod included in the first press 5 and the output rod included in the second press 6 are respectively connected to the first press roll 1 and the second press roll 2, so that the first press 1 and the second press roll 2 can be driven by the first press 5 and the second press 6.
Based on the same technical concept, as shown in fig. 2, the present application further provides an automobile seat cushion production apparatus, which includes a heating mechanism 8 for heating the automobile seat cushion 7, a cooling mechanism 9 for cooling the automobile seat cushion 7, and the above-mentioned thread suction mechanism;
the heating mechanism 8 is arranged in front of the thread sucking mechanism; the cooling mechanism 9 is disposed behind the thread suction mechanism so that the automobile seat cushion 7 warmed by the warming mechanism 8 enters the mold roller 4 through the first nip and leaves the mold roller 4 through the second nip and enters the cooling mechanism 9.
Specifically, go on car seat cushion 7 through heating mechanism 8 for it softens, later, through the cooperation of mould roller 4 and compression roller, forms line pattern on the cortex surface of car seat cushion 7, later, cools off car seat cushion 7 through cooling mechanism 9.
Wherein, the mechanism 8 of heating can be the oven, and cooling body 9 can be water cooling plant, can stereotype the stamp with the line that mould roller 4 formed on car seat pad 7 through cooling body 9, prevents that the stamp from warping, and the lower design of water cooling plant temperature is better.
Optionally, the two line suction mechanisms are included, the two line suction mechanisms are both located between the heating mechanism 8 and the cooling mechanism 9, and the two line suction mechanisms are arranged in opposite directions, so that the two line suction mechanisms suck lines on the front side and the back side of the automobile seat cushion 7.
Based on the same technical concept, as shown in fig. 2, the present application also provides a method for manufacturing an automobile seat cushion, which may include the steps of:
placing the automobile seat cushion 7 in a coil in the feeding area 10;
heating and softening the automobile seat cushion 7 on the feeding area 10 by drawing and conveying the automobile seat cushion into an oven 11;
the automobile seat cushion 7 is drawn by an oven 11 and conveyed into a temperature supplementing mechanism 12, so that the automobile seat cushion 7 reaches a set temperature;
the mold roller 4 is rotationally drawn, so that the automobile seat cushion 7 enters the mold roller 4 through the first pressing seam, and leaves the mold roller 4 through the second pressing seam and enters the cooling mechanism 9;
and (3) receiving and cutting edges of the automobile seat cushion 7 passing through the cooling mechanism 9.
Wherein the set temperature may be between 170 ℃ and 210 ℃. The device for traction and transmission can be a chain plate 13, wherein the contact surface of the chain plate 13 for contacting the automobile seat cushion 7 is provided with an anti-adhesion friction layer which can be grid-shaped Teflon; the feeding area 10 is provided with a fixed shaft, the automobile seat cushion 7 roll is sleeved on the fixed shaft of the feeding area 10, and the automobile seat cushion 7 roll rotates on the fixed shaft along with the traction of the chain plate 13; the temperature compensation mechanism 12 includes a temperature sensor for detecting whether the automobile seat cushion 7 is heated to a set temperature, and if the temperature is not reached, the temperature is compensated for the automobile seat cushion 7 by a heating wire or a heating lamp. Wherein, the heating mechanism 8 comprises an oven 11 and a temperature supplementing mechanism 12.
In the embodiment of the application, a line sucking mechanism is provided, which comprises: the device comprises a first pressing roller 1, a second pressing roller 2 and a vacuum grain sucking machine 3; the vacuum grain suction machine 3 comprises a mould roller 4 for sucking grains of the automobile seat cushion 7 and a vacuumizing machine module for exhausting air inside the mould roller 4; the first compression roller 1 and the second compression roller 2 are respectively positioned at two ends of the die roller 4, a first pressing seam is arranged between the first compression roller 1 and the die roller 4, and a second pressing seam is arranged between the second compression roller 2 and the die roller 4, so that the first compression roller 1 and the second compression roller 2 respectively press the automobile seat cushion 7 entering the first pressing seam and the second pressing seam on the die roller 4. When car seat pad 7 passes through the mould, the front of car seat pad 7 and mould roller 4 tightly laminate, because the atmospheric pressure of being taken out by the vacuum machine in mould roller 4 the inside is very low, the mould is being laminated to the front of outside atmospheric pressure so forcing car seat pad 7, the reverse side of car seat pad 7 promotes the shaping with suitably pressing car seat pad 7 through the compression roller in addition, has realized carrying out the dual function of suction and pressure to car seat pad 7 for the surface of car seat pad 7 forms the figure on mould surface. Therefore, the technical problems that leather grains need to be sewn manually and production efficiency is low in the production method of the automobile seat cushion in the related technology are solved.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. A inhale line mechanism, its characterized in that, should inhale line mechanism and include: the device comprises a first pressing roller, a second pressing roller and a vacuum grain sucking machine;
the vacuum grain suction machine comprises a mould roller for sucking grains of the automobile seat cushion and a vacuumizing machine module for exhausting air inside the mould roller;
the first compression roller and the second compression roller are respectively positioned at two ends of the die roller, a first pressing seam is arranged between the first compression roller and the die roller, and a second pressing seam is arranged between the second compression roller and the die roller, so that the first compression roller and the second compression roller respectively press the automobile seat cushion entering the first pressing seam and the second pressing seam on the die roller.
2. The thread suction mechanism according to claim 1, further comprising a first press and a second press, wherein the first press and the second press are respectively connected with the first pressing roller and the second pressing roller, so that the sizes of the first pressing seam and the second pressing seam are respectively adjusted by the first press and the second press.
3. The thread suction mechanism according to claim 1, wherein the first pressing roller and the second pressing roller are both flexible rollers.
4. The thread suction mechanism according to claim 3, wherein the flexible roller is a rubber roller.
5. The thread suction mechanism according to claim 1, wherein the first pressure roller is located above the mold roller.
6. The thread suction mechanism according to claim 2, wherein each of the first press and the second press comprises an air cylinder and an output rod connected to the air cylinder, and the output rods of the first press and the second press are respectively connected to the first press roller and the second press roller.
7. The thread suction mechanism according to claim 1, wherein the first press slit and the second press slit each have a size greater than or equal to 0 and less than a naturally extended thickness of the car seat cushion.
8. An automobile seat cushion production device, characterized by comprising a warming mechanism for warming the automobile seat cushion, a cooling mechanism for cooling the automobile seat cushion and the thread suction mechanism according to any one of claims 1 to 7;
the heating mechanism is arranged in front of the thread sucking mechanism; the cooling mechanism is arranged behind the thread suction mechanism, so that the automobile seat cushion heated by the heating mechanism enters the mold roller through the first pressing seam and leaves the mold roller through the second pressing seam and enters the cooling mechanism.
9. The device for producing the automobile seat cushion according to claim 8, comprising two of the thread sucking mechanisms, wherein the two thread sucking mechanisms are both located between the heating mechanism and the cooling mechanism, and the two thread sucking mechanisms are oppositely arranged so that the two thread sucking mechanisms suck threads on the front and back surfaces of the automobile seat cushion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021641925.1U CN212498939U (en) | 2020-08-07 | 2020-08-07 | Inhale line mechanism and car seat pad apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021641925.1U CN212498939U (en) | 2020-08-07 | 2020-08-07 | Inhale line mechanism and car seat pad apparatus for producing |
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| CN212498939U true CN212498939U (en) | 2021-02-09 |
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| CN202021641925.1U Active CN212498939U (en) | 2020-08-07 | 2020-08-07 | Inhale line mechanism and car seat pad apparatus for producing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111873394A (en) * | 2020-08-07 | 2020-11-03 | 武汉车车互联科技有限公司 | Grain suction mechanism and automobile seat cushion production device and method |
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2020
- 2020-08-07 CN CN202021641925.1U patent/CN212498939U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111873394A (en) * | 2020-08-07 | 2020-11-03 | 武汉车车互联科技有限公司 | Grain suction mechanism and automobile seat cushion production device and method |
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