CN209619753U - A kind of product line of pulp molding - Google Patents
A kind of product line of pulp molding Download PDFInfo
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- CN209619753U CN209619753U CN201920177390.8U CN201920177390U CN209619753U CN 209619753 U CN209619753 U CN 209619753U CN 201920177390 U CN201920177390 U CN 201920177390U CN 209619753 U CN209619753 U CN 209619753U
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- 238000000465 moulding Methods 0.000 title claims abstract description 57
- 238000012546 transfer Methods 0.000 claims abstract description 99
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 46
- 230000002787 reinforcement Effects 0.000 claims description 28
- 238000009826 distribution Methods 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- CBVWMGCJNPPAAR-HJWRWDBZSA-N (nz)-n-(5-methylheptan-3-ylidene)hydroxylamine Chemical compound CCC(C)C\C(CC)=N/O CBVWMGCJNPPAAR-HJWRWDBZSA-N 0.000 claims description 2
- 210000003205 muscle Anatomy 0.000 claims 2
- 238000009415 formwork Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 7
- 238000005086 pumping Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000003672 processing method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000000641 cold extrusion Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 230000003190 augmentative effect Effects 0.000 description 1
- 210000000746 body region Anatomy 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
Product line of pulp molding includes at least a molding machine and paper mould machinery hand and at least a press, molding machine, paper mould machinery hand and press are set gradually, transfer device is installed on hand in paper mould machinery, transfer device includes the internal wet base transfer mould for being equipped with sealed gas chamber, the front of wet base transfer mould is equipped at least one indent matching type chamber that can be covered on the outside of the wet base product of paper pulp and be recessed to sealed gas chamber side, indent matching type chamber matches with the wet base product of paper pulp, several connection apertures for being connected to indent matching type chamber with sealed gas chamber are respectively used in the inner wall of each indent matching type chamber and the bottom of indent matching type chamber, the movable stand parallel with wet base transfer mould is connected with by guiding mechanism at the back side of wet base transfer mould, it is connected with driver between the back side and movable stand of wet base transfer mould and driver drives Movable stand is mobile relative to wet base transfer mould, and several evenly spaced vacuum chucks are equipped on movable stand.
Description
Technical field
The utility model belongs to paper mould machinery technical field more particularly to a kind of product line of pulp molding and production
Line.
Background technique
Paper pulp moulding product needs to carry out cold extrusion and thermoforming in the process of production and processing, cold extrusion and thermoforming it
Between haul carried out by manipulator.
Existing paper mould manufacturing machine hand is generally mounted with transfer mould jig, for turning the wet base of paper mould
It moves on mold or the product of compression moulding obtains and release.That is, a movement can only be executed every time, can not be completed at the same time wet
Base transfer and the acquirement of product discharge, and cause production efficiency lower.
For this purpose, such as Chinese patent discloses a kind of conveying robot for paper pulp model formation machine, application number
201320735610.7, which has Three Degree Of Freedom, can be moved in tri- directions in X, Y, Z, the movement of X-direction
(sidesway) is realized by two rodless cylinders and linear guide, can accurately realize the positioning of three kinds of states, and Y-direction is mobile
(translation) and Z-direction mobile (vertical lift) are realized by motor and screw rod, and the standard of any position in stroke range may be implemented
Determine position, the crawl of teel pallet and to put down realized by the power on/off of electromagnet, which can use pallet directly will
The cargo of paper pulp model formation machine production is caught from mold, is then successively placed on trolley in sequence, is carried out to cargo
Unified drying and processing, the manipulator have structure simple, and easily fabricated, low in cost, the stable feature of performance can substitute
Manually, labour and production cost are saved.
Above-mentioned scheme although have many advantages, such as it is above-mentioned, still, above-mentioned scheme itself and do not solve above-mentioned technology and ask
Topic.
Utility model content
The purpose of this utility model is in view of the above-mentioned problems, providing a kind of a kind of paper pulp that can greatly improve production efficiency
Mould production line and processing method.
In order to achieve the above objectives, the utility model uses following technical proposal:
A kind of product line of pulp molding includes an at least molding machine and paper mould machinery hand, and at least one pressure
Machine, molding machine, paper mould machinery hand and press are set gradually, and are equipped with transfer device on hand in paper mould machinery, transfer
The wet base product of molding machine paper pulp after molding is taken and transferred on press by device, and by the pulp product after press-molding
Release is obtained and shifts, the transfer device includes the internal wet base transfer mould for being equipped with sealed gas chamber, and wet base transfer mould is just
Face, which is equipped at least one, can cover on the outside of the wet base product of paper pulp and to the indent matching type chamber that sealed gas chamber side is recessed, indent
Distribution type chamber matches with the wet base product of paper pulp, uses respectively in the inner wall of each indent matching type chamber and the bottom of indent matching type chamber
In several connection apertures for being connected to indent matching type chamber with sealed gas chamber, the connection aperture of indent matching type cavity wall is set
It is circularly and evenly distributed and surrounds to form at least one circle, the connection aperture that indent matching type bottom of chamber portion is arranged in circumferentially uniformly divides
Cloth simultaneously surrounds to form at least one circle, and the shifting parallel with wet base transfer mould is connected with by guiding mechanism at the back side of wet base transfer mould
Moving frame is connected with driver and the relatively wet base transfer of driver driving movable stand between the back side and movable stand of wet base transfer mould
Mould is mobile, is equipped with several evenly spaced vacuum chucks on movable stand, the vacuum chuck and sealed gas chamber respectively with pumping
Vacuum system connection.
Preferably, indent matching type bottom of chamber portion be equipped with two circle and it is every circle respectively by it is several be circularly and evenly distributed be connected to it is small
Hole is surrounded to be formed.
Preferably, indent matching cavity bottom center is equipped with for indent matching type chamber to be connected to sealed gas chamber
Central small hole.
Preferably, the described wet base transfer mould includes the master module that the back side is equipped with chamber, and chamber, which has, to be in communication with the outside
Opening is equipped with several indent matching type chambers in array distribution in the front of master module, in the inner wall of each indent matching type chamber
Several connection apertures for being connected to indent matching type chamber with sealed gas chamber are respectively used to the bottom of indent matching type chamber, in chamber
Interior bottom be equipped with several with the one-to-one interior protuberance of indent matching type chamber, connection aperture runs through interior protuberance, this is wet
Base transfer mould further includes for being formed between the master module and closing template by the closed closing template of opening of chamber
The sealed gas chamber stated.
Preferably, the cavity bottom, which is equipped with, ties with closing template close to the reinforcement support that a surface of chamber contacts
Structure.
Preferably, the reinforcement support construction includes that support protrusion one, Yi Jiruo are uniformly reinforced in several lateral separations
Dry longitudinal gap uniformly reinforces support protrusion two, reinforces support protrusion one and is located along the same line and is located in the transverse direction of chamber
Heart position, reinforces the longitudinal center position that support protrusion two is located along the same line and is located at chamber, and the reinforcement support is convex
It plays one and reinforces support protrusion dimorphism across, reinforce support protrusion one far from one end of cavity bottom and be resisted against closing template
By a surface of abluminal compartment, reinforces support protrusion two far from one end of cavity bottom and be resisted against closing template close to a table of chamber
Face.
Preferably, it is each reinforcement support protrusion one and close template against one end be equipped with supporting plane one, each
Reinforce support protrusion two and close template against one end be equipped with supporting plane two, the supporting plane one and supporting plane two
In the same horizontal plane.
Preferably, the chamber inner wall is equipped with several sequentially connected arc-shaped concaves, being located at most in above-mentioned interior protuberance
The interior protuberance and arc-shaped concave in outside correspond.
Preferably, the guiding mechanism includes several is parallel to each other and one end is fixed on leading for the wet base transfer mould back side
Column, it is a set of equipped with several guide sleeve fixation holes, and the guide sleeve being fixed on guide sleeve fixation hole, the guide sleeve one on movable stand
It is located on guide post and guide sleeve and guide post is slidably connected.
Preferably, indent matching type chamber is set there are four above-mentioned with six for a region and in the front that wet base shifts mould
Region.
Preferably, it is connected between adjacent two reinforcement support protrusions one by arc dowel one, reinforces support protrusion
Two there are two and be located at the outside of reinforcement support protrusion one at most middle part, it is each to reinforce support protrusion two and the reinforcement positioned at most middle part
It is connected between support protrusion one by arc dowel two.
Preferably, it is connected between master module and closing template by Detachable connection structure.
Preferably, Detachable connection structure includes the annular convex shoulder that master module circumferential direction is arranged in, and the thickness of annular convex shoulder is small
In the thickness of master module, the back side of master module is flushed with the back side of annular convex shoulder, is closed and is worn respectively in every a side of template
There is clamping screw, clamping screw runs through the mistake nail hole of annular convex shoulder and is arranged with locking nut, locking nut on clamping screw
With the front face of annular convex shoulder.
Preferably, be equipped in the front of annular convex shoulder and cross the resigning breach that be connected to of nail hole, locking nut be located at step down it is scarce
It is contacted in mouthful and with the bottom surface of resigning breach.
Molding machine is the prior art.
Press includes bottom base and four vertical guide posts being connected at the top of bottom base, and is connected to four vertical guide posts
The upper die holder of upper end further includes the movable lower die holder being flexibly connected immediately below upper die holder and with the vertical guide post, living
Dynamic lower die holder is connect with press master cylinder and press master cylinder driving activity lower die holder is axially gone up and down along vertical guide post, and feature exists
In this press further includes the auxiliary frame between movable lower die holder and upper die holder, the auxiliary frame and lift drive mechanism
Connection.
Auxiliary frame is covering on transfer device, and secondary transfer device is gone up and down auxiliary frame under external force.
Auxiliary frame includes auxiliary push plate, and assisting push plate edge to set, there are four supply the vertical guide post perforative guiding one by one
Circular hole, is equipped with polygon central through hole in auxiliary push plate, and guiding circular hole is located at the periphery of polygon central through hole.
Preferably, the polygon central through hole is octagon through-hole.
Preferably, the auxiliary push plate periphery is equipped with the one-to-one outside of hole wall with the octagon through-hole
Side, and the outer side edges form octagon.
Preferably, the reinforcement structure includes the cross reinforcing being connected between above-mentioned two cantilever boss and transverse direction
Reinforcing rib is connect with the outer wall of auxiliary push plate, is equipped with the inner end of waling and waling at the middle part of cross reinforcing
It is connect with the outer wall of auxiliary push plate.
Preferably, the upper aperture of the octagon through-hole and lower aperture are respectively equipped with circular arc chamfering one, in each outside
The two sides on side are respectively equipped with circular arc chamfering two.
Preferably, the lift drive mechanism includes two fixing bracket bodies being separately fixed at the top of bottom base, every
Cylinder one is respectively fixed in a fixing bracket body, and the telescopic rod of cylinder one is connected to the following table of cross reinforcing upward and one by one
Middle face.
Cylinder one could alternatively be oil cylinder or linear motor.
Preferably, the fixing bracket body includes fixing for rectangular box and in vertical, in the upper end center of fixing bracket body
Region is equipped with strip-shaped hole one, is equipped with strip-shaped hole two in the lower end central area of fixing bracket body, the telescopic rod of cylinder one runs through bar shaped
Hole one and it is arranged with fixed plate in the cylinder body upper end of cylinder one, fixed plate is located at the aperture upper surface of strip-shaped hole one and in fixed plate
If upper through there is bolt stem one, the bolt one is threadedly coupled with the screw top hole of fixing bracket body, and the lower end of cylinder one is passed through
Wear strip-shaped hole two.
Compared with prior art, utility model has the advantages that
1. compared with prior art, shifting wet base can carry out simultaneously with product is taken, manipulator does not need to move, and passes through dress
Interior direct acting device is set, sucker is reached on product mold, product is taken out, to reach while shift the mesh of wet base and product
, production efficiency greatly improved.
2, its structure of transfer device is simple and manufacturing cost is low.
3, production line its production efficiency greatly improved.
4, its driving auxiliary push plate of lift drive mechanism is gone up and down between movable lower die holder and upper die holder, at this point, assisting
Can force connection transfer device upwardly or downwardly elevating movement on a robotic arm under the action of push plate, manipulator its be not necessarily to
Thrust movement upwardly or downwardly is executed again, it can be ensured that the reliability of robot work, meanwhile, also extend manipulator
Service life is more in line with the production requirement of enterprise so that production can carry out to continued smooth.
Detailed description of the invention
Fig. 1 is transfer device structural schematic diagram provided by the utility model.
Fig. 2 is the master module positive structure schematic of transfer device provided by the utility model.
Fig. 3 is the master module structure schematic diagram of transfer device provided by the utility model.
Fig. 4 is transfer device provided by the utility model and vacuumizes attachment structure schematic diagram.
Fig. 5 is the structural schematic diagram after transfer device installation on a robotic arm provided by the utility model.
Fig. 6 is the structural schematic diagram of transfer device state one provided by the utility model.
Fig. 7 is the structural schematic diagram of transfer device state two provided by the utility model.
Fig. 8 is production line structural schematic diagram provided by the utility model.
Fig. 9 is auxiliary frame structural schematic diagram provided by the utility model.
Figure 10 is the structural schematic diagram that auxiliary frame provided by the utility model is mounted on press.
Figure 11 is press schematic perspective view provided by the utility model.
Figure 12 is press structure schematic diagram provided by the utility model.
Figure 13 is that production line provided by the utility model simplifies one block diagram of distribution.
Figure 14 is that production line provided by the utility model simplifies two block diagram of distribution.
In figure, sealed gas chamber 0, wet base transfer mould 10, indent matching type chamber 101, connection aperture 102, central small hole 103,
Master module 104, interior protuberance 1042, reinforces support protrusion 1, reinforces support protrusion 2 1044, supporting plane chamber 1041
One 1045, supporting plane 2 1046, arc-shaped concave 1047, arc dowel 1, arc dowel 2 1049, closing template
105, annular convex shoulder 106, resigning breach 107, guiding mechanism 20, guide post 201, guide sleeve 202, movable stand 30, driver 40, vacuum
Sucker 50, paper mould machinery hand 3a, press 2a, transfer device Q, auxiliary frame N, assists push plate 1, is polygon pumped vacuum systems 60
Shape central through hole 11, circular arc chamfering 1, circular arc chamfering 2 112, cantilever boss 12, guiding circular hole 121, reinforcement structure 13, cross
To reinforcing rib 131, waling 132, bottom base 2, vertical guide post 21, upper die holder 3, movable lower die holder 4, press master cylinder 41,
Lift drive mechanism 5, fixing bracket body 51, strip-shaped hole 1, strip-shaped hole 2 512, fixed plate 513, bolt 1, cylinder one
52。
Specific embodiment
It is the specific embodiment of utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As shown in figure 8,
A kind of product line of pulp molding includes an at least molding machine S and paper mould machinery hand 3a, and at least one
Press 2a, molding machine, paper mould machinery hand and press are set gradually, and are equipped with transfer device Q on hand in paper mould machinery,
The wet base product of molding machine paper pulp after molding is taken and transferred on press by transfer device, and by the paper pulp after press-molding
Product obtains and shifts release.
As illustrated in figs. 13-14, when molding machine S has several, two, the setting of two intervals, at three, in row distribution or
Person is distributed in angular distribution or domed shape, at four, in row distribution or the distribution of domed shape.
Likewise, the distribution mode of press 2a is consistent with the distribution mode of molding machine S.
Certainly, there are also many distribution modes, the application just different citings herein.
As shown in figs. 1-7,
The transfer device includes the internal wet base transfer mould 10 for being equipped with sealed gas chamber 0, the front of wet base transfer mould 10
It can be covered on the outside of the wet base product of paper pulp equipped at least one and to the indent matching type chamber 101 that 0 side of sealed gas chamber is recessed, indent
Matching type chamber 101 matches with the wet base product of paper pulp, and this structure can expand the contact surface with the wet base product of paper pulp, Ke Yiti
High feeding efficiency and stability.
It is respectively used to match indent in the inner wall of each indent matching type chamber 101 and the bottom of indent matching type chamber 101
Several connection apertures 102 that type chamber 101 is connected to sealed gas chamber 0, are arranged in the connection aperture of 101 inner wall of indent matching type chamber
102 are circularly and evenly distributed and surround to form at least one circle, and the connection aperture 102 that 101 bottom of indent matching type chamber is arranged in is in
Even circumferential is distributed and surrounds to form at least one circle, can be with by enclosing connection aperture 102 in different Position Design at least one
Ensure the stability of feeding.
Prioritization scheme is equipped with two circles in 101 bottom of indent matching type chamber of the present embodiment and every circle is respectively by several in circle
Connection aperture 102 is uniformly distributed week to surround to be formed.
Secondly, being equipped in 101 bottom centre of indent matching type chamber for connecting indent matching type chamber 101 with sealed gas chamber 0
Logical central small hole 103.
The movable stand 30 parallel with wet base transfer mould 10 is connected with by guiding mechanism 20 at the back side of wet base transfer mould 10,
Here guiding mechanism 20 include it is several be parallel to each other and one end is fixed on the guide post 201 at wet base transfer 10 back side of mould, in movement
Frame 30 is a set of equipped with several guide sleeve fixation holes, and the guide sleeve 202 being fixed on guide sleeve fixation hole, the guide sleeve 202 1
It is located on guide post 201 and guide sleeve 202 and guide post 201 is slidably connected.
The coordinated of guide sleeve 202 and guide post 201 can be further improved the regularity and stability of lifting.
It is connected with driver 40 between the back side and movable stand 30 of wet base transfer mould 10 and driver 40 drives movable stand
30 is mobile relative to wet base transfer mould 10, and driver 40 is any one in cylinder, oil cylinder and linear motor.
Several evenly spaced vacuum chucks 50, the vacuum chuck 50 and sealed gas chamber 0 are equipped on movable stand 30
It is connect respectively with pumped vacuum systems 60.Pumped vacuum systems 60 is true including vacuum-pumping pipeline, and the pumping connecting with vacuum-pumping pipeline
Null device, vaccum-pumping equipment are commercially available product.
That is, sealed gas chamber 0 is forced to be evacuated when vaccum-pumping equipment vacuumizes, and at this time using connection aperture 102 in
The wet base product of paper pulp can then be sucked and be transferred in molding die by heart aperture 103, that is, the upper mold or lower die of molding die
In tool, meanwhile, vacuum chuck 50 is realized by the effect of driver and rises or drop thus by molding die paper mould after molding
Product is drawn, and can be completed at the same time transfer and pick-and-place movement, production and processing efficiency greatly improved.
When release, vacuum is switched into air blowing.
Specifically, the wet base transfer mould 10 of the present embodiment includes the master module 104 that the back side is equipped with chamber 1041, chamber 1041
With the opening being in communication with the outside, several indent matching type chambers 101, In in array distribution are equipped in the front of master module 104
The inner wall of each indent matching type chamber 101 and the bottom of indent matching type chamber 101 be respectively used to by indent matching type chamber 101 with it is close
It holds one's breath several connection apertures 102 of the connection of room 0, is equipped in the interior bottom of chamber 1041 several with the indent matching type chamber
101 one-to-one interior protuberances 1042, connection aperture 102 run through interior protuberance 1042, this wet base transfer mould 10 further includes for will
The closed closing template 105 of opening of chamber 1041, the master module 104 and closing form above-mentioned close between template 105
It holds one's breath room 0.
Interior protuberance 1042 and indent matching type chamber 101 are corresponding, can reduce manufacture difficulty in order to the exploitation of mold.
Wet base is not limited to upper mold S1, and product is not limited to lower die S2, that is, wet base, which can be transferred to upper mold, to be turned
Lower die is moved on to, corresponding product just takes out from lower die or upper mold, and same device can reach this purpose, pass through device formal dress
Or anti-dress, or overturn by arm end joint, it is ok；
Wet base transfer or transferred product are that have sealed gas chamber in wet mold tool, gas chamber is connected to very by vacsorb
Blank pipe road, sucker connect vacuum line.Wet base or product are decontroled, vacuum is converted into air blowing
As Figure 2-3, it is equipped in 1041 bottom of chamber and closes what template 105 was contacted by a surface of abluminal compartment 1041
Reinforce support construction.Specifically, the reinforcement support construction of the present embodiment includes that support protrusion is uniformly reinforced in several lateral separations
1 and several longitudinal gaps uniformly reinforce support protrusion 2 1044, reinforce support protrusion 1 and be located at always
Transverse center position on line and positioned at chamber 1041 reinforces support protrusion 2 1044 and is located along the same line and is located at chamber
1041 longitudinal center position, the reinforcement support protrusion 1 and reinforcement support protrusion 2 1044 form cross, add
Strong support protrusion 1 is resisted against the surface that closing template 105 leans on abluminal compartment 1041 far from one end of 1041 bottom of chamber,
Reinforce support protrusion 2 1044 and is resisted against the table that closing template 105 leans on abluminal compartment 1041 far from one end of 1041 bottom of chamber
Face.
Reinforce support protrusion 1 and reinforcement support protrusion 2 1044 can be further improved structural strength, and extends
The service life of closing template 105.
It is each reinforcement support protrusion 1 and close template 105 against one end be equipped with supporting plane 1, In
It is each reinforce support protrusion 2 1044 and close template 105 against one end be equipped with supporting plane 2 1046, the support is flat
Face 1 and supporting plane 2 1046 are located in the same horizontal plane.
The stability and reliability of contact can be improved in supporting plane.
Several sequentially connected arc-shaped concaves 1047 are equipped in 1041 inner wall of chamber, being located at most in above-mentioned interior protuberance 1042
The interior protuberance 1042 and arc-shaped concave 1047 in outside correspond.
In addition, the indent matching type chamber 101 of the present embodiment is with six for a region and in the front of wet base transfer mould 10
If there are four above-mentioned regions.
Secondly, connecting between two adjacent reinforcement support protrusions 1 by arc dowel 1, reinforce branch
There are two support protrusions 2 1044 and is located at one 1043 outside of reinforcement support protrusion at most middle part, each reinforcement support protrusion 2 1044
And it is located between the most reinforcement support protrusion 1 at middle part and is connected by arc dowel 2 1049.
In addition, for the ease of dismounting connection, by detachable between the master module 104 and closing template 105 of the present embodiment
Connection structure connection.Specifically, Detachable connection structure includes that the circumferential annular convex shoulder 106 of master module 104, convex annular is arranged in
The thickness of shoulder is less than the thickness of master module 104, and the back side of master module 104 is flushed with the back side of annular convex shoulder, closing template 105
Clamping screw is equipped in every a side respectively, clamping screw runs through the mistake nail hole of annular convex shoulder and is arranged on clamping screw
The front face of locking nut, locking nut and annular convex shoulder.
The resigning breach 107 being connected to nail hole excessively is equipped in the front of annular convex shoulder, locking nut is located in resigning breach
And it is contacted with the bottom surface of resigning breach.
As shown in figs9-12, press 2a includes the vertical guide post 21 that bottom base 2 and four are connected to 2 top of bottom base, with
And be connected to the upper die holder 3 of four 21 upper ends of vertical guide post, further include be located at immediately below upper die holder 3 and with the vertical guide post
The 21 movable lower die holders 4 being flexibly connected, movable lower die holder 4 is connect with press master cylinder 41 and 41 driving activity lower die holder of press master cylinder
4 go up and down along vertical guide post 21 is axial, and press master cylinder 41 is fixed on 2 center of bottom base, while the telescopic rod court of press master cylinder 41
The upper lower surface center with movable lower die holder 4 is connect.
In production, 41 driving activity lower die holder of press master cylinder, 4 oscilaltion cooperates with vertical guide post 21, liter can be improved
The stability and reliability of drop.
Transfer device Q is connected on paper mould machinery hand 3a, transfer device Q is a kind of above-mentioned " paper mould
Production line " is equipped with the auxiliary frame N being located between movable lower die holder 4 and upper die holder 3 on press 2a, is equipped with and is used on press
The lift drive mechanism 5 for driving the auxiliary frame to go up and down in vertical direction, paper mould machinery hand force transfer device to stretch to
Between movable lower die holder and upper die holder and lift drive mechanism driving auxiliary frame contacted with transfer device and force transfer device to
Upper or downward vertical shift.
Auxiliary frame N include be in horizontally disposed auxiliary push plate 1, assisting push plate 1, it is made of metal material or nonmetallic
Material is made, and can be used by the present embodiment as long as can satisfy the material of intensity requirement.
Polygon central through hole 11, preferred embodiment, the polygon central through hole 11 of the present embodiment are equipped in auxiliary push plate 1
For octagon through-hole.Its merging that can form transfer device is simultaneously contacted with transfer device, under the action of lift drive mechanism
Transfer device is forced to go up and down.
Secondly, being equipped with the one-to-one outer side edges of hole wall with the octagon through-hole, and institute on auxiliary 1 periphery of push plate
The outer side edges stated form octagon.
Secondly, circular arc chamfering 1 is respectively equipped in the upper aperture of octagon through-hole and lower aperture, in each outer side edges
Two sides are respectively equipped with circular arc chamfering 2 112.
Circular arc chamfering can hurt mould jig either pulp product to avoid squeezing.
Two cantilever boss 12 are respectively equipped at the both ends and each end for assisting push plate 1, in each cantilever boss
Be respectively equipped on 12 in the guiding circular hole 121 that is vertically arranged, be arranged between two cantilever boss 12 at the same end end be equipped with plus
Strong structure 13.
Specifically, above-mentioned reinforcement structure 13 includes the cross reinforcing being connected between above-mentioned two cantilever boss 12
131 and cross reinforcing 131 connect with the outer wall of auxiliary push plate 1, at the middle part of cross reinforcing 131 equipped with waling
132 and waling 132 inner end with auxiliary push plate 1 outer wall connect.
It assists push plate 1, cantilever boss 12, cross reinforcing 131 and waling 132 to be integrally formed, can be improved
Whole structural strength.
Its driving auxiliary push plate 1 of lift drive mechanism 5 is gone up and down between movable lower die holder 4 and upper die holder 3, at this point, auxiliary
The transfer device upwardly or downwardly elevating movement of connection on a robotic arm can be forced under the action of pushing assisted plate 1, that is, auxiliary pushes away
1 set of plate is shifted mould 10 circumferentially in wet base and contacted with annular convex shoulder 106, and the output stability of augmented thrust can be improved, mechanical
Its thrust for no longer needing to execute upwardly or downwardly of hand acts, it can be ensured that the reliability of robot work, meanwhile, also extend
The service life of manipulator is more in line with the production requirement of enterprise so that production can carry out to continued smooth.
Lift drive mechanism 5 includes two fixing bracket bodies 51 for being separately fixed at 2 top of bottom base, in each fixing bracket body
Cylinder 1 is respectively fixed in 51, and the telescopic rod of cylinder 1 is connected to the following table of cross reinforcing 131 upward and one by one
Middle face.
The fixing bracket body 51 includes fixing for rectangular box and in vertical, in the upper end center region of fixing bracket body 51
Equipped with strip-shaped hole 1, it is equipped with strip-shaped hole 2 512 in the lower end central area of fixing bracket body 51, the telescopic rod of cylinder 1 passes through
It wears strip-shaped hole 1 and is arranged with fixed plate 513 in the cylinder body upper end of cylinder 1, fixed plate 513 is located at strip-shaped hole 1
If aperture upper surface and in fixed plate 513 through having bolt stem 1, the top of the bolt 1 and fixing bracket body 51
Portion's threaded hole is threadedly coupled, and strip-shaped hole 2 512 is run through in the lower end of cylinder 1.
The movement and adjustment of position are convenient in the design of strip-shaped hole.
When pressing machine for operation, movable lower die holder 4 at this time moves upwards under the driving of press master cylinder 41, then under activity
Pulp product upper mold under pulp product on die holder 4 on mold and upper die holder 3, which cooperates, carries out the processing of pulp product,
After completion of processing, it goes to obtain pulp product due to needing for manipulator at this time, by install on a robotic arm mould jig from
And pulp product is obtained by mould jig and is discharged to next station, during acquirement or release, pass through lifting
Driving mechanism 5 forces auxiliary push plate 1 to go up and down in vertical direction, that is, 1 set of push plate of auxiliary can assist mould jig on mould jig
Lifting solves phenomenon of alarming caused by forcing mould jig upwardly or downwardly to move using manipulator.
The working principle of the present embodiment is as follows:
Paper pulp after Contoured squeeze, is transferred in press, that is, wet by molding machine S by the transfer device on manipulator
Base shifts mould and obtains the wet base product of molding machine S paper pulp after molding, meanwhile, the transfer device of manipulator enters press and stops
Behind setting position (that is, between upper die and lower die), there are two types of schemes:
The first scheme, the wet base product of paper pulp are located at the side of upper mold, and upper mold passes through suction for the wet base product of paper pulp at this time
It obtains, meanwhile, vacuum chuck is shifted to the molding pulp product obtained in lower die that goes down；
Second scheme, the wet base product of paper pulp are located at the side of lower die, and lower die at this time is produced the wet base of paper pulp by suction
Product obtain, meanwhile, vacuum chuck is shifted to the molding pulp product obtained in upper mold up.
Paper pulp moulding product processing method includes the following steps:
Paper pulp is carried out processing and forming by molding machine S by S1, molding, and the wet base product of paper pulp is made；The wet base product of paper pulp has
Pulp vessel and paper pulp cup lid etc.
S2, transfer are equipped with transfer device Q on paper mould machinery hand 3a, the transfer device include it is internal be equipped with it is closed
The wet base of gas chamber shifts mould, and the front of wet base transfer mould, which is equipped at least one, can cover on the outside of the wet base product of paper pulp and to closed
The indent matching type chamber of gas chamber side recess, indent matching type chamber matches with the wet base product of paper pulp, in each indent matching type chamber
Inner wall and the bottom of indent matching type chamber be respectively used to several connection apertures for being connected to indent matching type chamber with sealed gas chamber,
The connection aperture that indent matching type cavity wall is arranged in is circularly and evenly distributed and surrounds to form at least one circle, is arranged in indent
Connection aperture with cavity bottom is circularly and evenly distributed and surrounds to form at least one circle, at the back side of wet base transfer mould by leading
It is connected with the movable stand parallel with wet base transfer mould to mechanism, is connected with driving between the back side and movable stand of wet base transfer mould
Device and driver drive movable stand mobile relative to wet base transfer mould, and several evenly spaced vacuum chucks are equipped on movable stand,
The vacuum chuck and sealed gas chamber is connect with pumped vacuum systems respectively；
Mould is close to the wet base product of paper pulp and the wet base product of paper pulp is shifted by wet base for paper mould machinery hand-drive wet base transfer
Mould vacuum is sucked, and the wet base product of paper pulp is forced to leave molding machine；
S3, compacting are equipped with lower die S2 and upper mold S1 in press 2a and lower die are located at lower part of upper die, the auxiliary frame on press
N traps on the wet base transfer mould of transfer device and forces in the driving of lift drive mechanism 5 and is sucked by wet base transfer mould vacuum
The wet base transferred product to lower die of paper pulp on, that is to say, that auxiliary push plate cover the master module 104 in wet base transfer mould it is circumferential and with
Annular convex shoulder 106 contacts, and then, lift drive mechanism driving auxiliary push plate is gone up and down in vertical direction, and lower die is upwards close to upper mold
Or upper mold is molded close to lower die to suppressing the wet base product of paper pulp downwards, suppresses and pulp product is made, lower die and upper
Mould cancels molding and pulp product is sucked by upper mold vacuum, in lower die upwards close to upper mold or upper mold downwards close to the conjunction of lower die
Before mould, driver drives movable stand to move straight up relative to wet base transfer mould and vacuum chuck is forced to inhale pulp product vacuum
Firmly, finally pulp product is made to leave press.
Another working method is as follows:
Paper pulp moulding product processing method, this method include the following steps:
Paper pulp is carried out processing and forming by molding machine S by S1, molding, and the wet base product of paper pulp is made；
S2, transfer are equipped with transfer device Q on paper mould machinery hand 3a, the transfer device include it is internal be equipped with it is closed
The wet base of gas chamber shifts mould, and the front of wet base transfer mould, which is equipped at least one, can cover on the outside of the wet base product of paper pulp and to closed
The indent matching type chamber of gas chamber side recess, indent matching type chamber matches with the wet base product of paper pulp, in each indent matching type chamber
Inner wall and the bottom of indent matching type chamber be respectively used to several connection apertures for being connected to indent matching type chamber with sealed gas chamber,
The connection aperture that indent matching type cavity wall is arranged in is circularly and evenly distributed and surrounds to form at least one circle, is arranged in indent
Connection aperture with cavity bottom is circularly and evenly distributed and surrounds to form at least one circle, at the back side of wet base transfer mould by leading
It is connected with the movable stand parallel with wet base transfer mould to mechanism, is connected with driving between the back side and movable stand of wet base transfer mould
Device and driver drive movable stand mobile relative to wet base transfer mould, and several evenly spaced vacuum chucks are equipped on movable stand,
The vacuum chuck and sealed gas chamber is connect with pumped vacuum systems respectively；
Mould is close to the wet base product of paper pulp and the wet base product of paper pulp is shifted by wet base for paper mould machinery hand-drive wet base transfer
Mould vacuum is sucked, and the wet base product of paper pulp is forced to leave molding machine；
S3, compacting are equipped with lower die and upper mold in press 2a and lower die are located at lower part of upper die, and the auxiliary frame N on press exists
The driving of lift drive mechanism 5 traps on the wet base transfer mould of transfer device and forces the paper being sucked by wet base transfer mould vacuum
Wet base transferred product is starched to immediately below upper mold, that is to say, that auxiliary push plate cover the master module 104 in wet base transfer mould it is circumferential and with
Annular convex shoulder 106 contacts, and then, lift drive mechanism driving auxiliary push plate is gone up and down in vertical direction；Upper mold produces the wet base of paper pulp
Product vacuum is sucked, and lower die molds to press the wet base product of paper pulp close to lower die downwards close to upper mold or upper mold upwards
System suppresses and pulp product is made, and lower die and upper mold cancellation molding and pulp product are placed in lower die, in lower die upwards close to upper
Downwards before the molding of lower die, driver drives movable stand to move and compel straight down relative to wet base transfer mould for mould or upper mold
Vacuum chuck is sucked by pulp product vacuum, finally pulp product is made to leave press.
Claims (10)
1. a kind of product line of pulp molding, including an at least molding machine and paper mould machinery hand, and an at least press,
Molding machine, paper mould machinery hand and press are set gradually, which is characterized in that are equipped with transfer dress on hand in paper mould machinery
It sets, the wet base product of molding machine paper pulp after molding is taken and transferred on press by transfer device, and will be after press-molding
Pulp product obtains and shifts release, and transfer device includes the internal wet base transfer mould for being equipped with sealed gas chamber, wet base transfer mould
Front, which is equipped at least one, can cover on the outside of the wet base product of paper pulp and to the indent matching type chamber that sealed gas chamber side is recessed, indent
Matching type chamber matches with the wet base product of paper pulp, distinguishes in the inner wall of each indent matching type chamber and the bottom of indent matching type chamber
Several connection apertures for indent matching type chamber to be connected to sealed gas chamber, the connection that indent matching type cavity wall is arranged in are small
Hole is circularly and evenly distributed and surrounds to form at least one circle, and the connection aperture that indent matching type bottom of chamber portion is arranged in is circumferentially uniform
Be distributed and surround to be formed at least one circle, wet base transfer mould the back side by guiding mechanism be connected with wet base transfer mould it is parallel
Movable stand, is connected with driver between the back side and movable stand of wet base transfer mould and the driver driving relatively wet base of movable stand turns
Shifting formwork is mobile, is equipped with several evenly spaced vacuum chucks on movable stand, the vacuum chuck and sealed gas chamber respectively with
Pumped vacuum systems connection.
2. a kind of product line of pulp molding according to claim 1, which is characterized in that the wet base transfer mould includes back
Face is equipped with the master module of chamber, and chamber has the opening being in communication with the outside, and being equipped with several in the front of master module is in array distribution
Indent matching type chamber, be respectively used to match indent in the inner wall of each indent matching type chamber and the bottom of indent matching type chamber
Several connection apertures that type chamber is connected to sealed gas chamber are equipped with several and described indent matching type chambers one in the interior bottom of chamber
One corresponding interior protuberance, connection aperture run through interior protuberance, this wet base transfer mould further includes for by the closed envelope of opening of chamber
Die closing plate forms above-mentioned sealed gas chamber between the master module and closing template.
3. a kind of product line of pulp molding according to claim 2, which is characterized in that the cavity bottom is equipped with and envelope
The reinforcement support construction that die closing plate is contacted by a surface of abluminal compartment.
4. a kind of product line of pulp molding according to claim 3, which is characterized in that the reinforcement support construction includes
Support protrusion one is uniformly reinforced in several lateral separations and several longitudinal gaps uniformly reinforce support protrusion two, reinforces branch
Support protrusion one is located along the same line and is located at the transverse center position of chamber, reinforces support protrusion two and is located along the same line simultaneously
Positioned at the longitudinal center position of chamber, the reinforcement support protrusion one and reinforcement support protrusion dimorphism across reinforce branch
It supports raised one end far from cavity bottom and is resisted against closing template close to a surface of chamber, reinforce support protrusion two far from chamber
One end of room bottom is resisted against closing template close to a surface of chamber.
5. a kind of product line of pulp molding according to claim 4, which is characterized in that each reinforcement support protrusion one with
Close template against one end be equipped with supporting plane one, it is each reinforcement support protrusion two with closing template against one end be equipped with
Supporting plane two, the supporting plane one and supporting plane two are located in the same horizontal plane.
6. a kind of product line of pulp molding according to claim 4, which is characterized in that the chamber inner wall is equipped with several
Sequentially connected arc-shaped concave, interior protuberance on the outermost side and arc-shaped concave in above-mentioned interior protuberance correspond.
7. a kind of product line of pulp molding according to claim 1, which is characterized in that the guiding mechanism includes several
It is parallel to each other and one end is fixed on the guide post that wet base shifts the mould back side, several guide sleeve fixation holes, Yi Jigu are equipped on movable stand
The guide sleeve being scheduled on guide sleeve fixation hole, the guide sleeve is set in one by one on guide post and guide sleeve and guide post are slidably connected.
8. a kind of product line of pulp molding according to claim 1, which is characterized in that be equipped in indent matching type bottom of chamber portion
Two circles and every circle respectively by it is several be circularly and evenly distributed to be connected to aperture and surround formed.
9. a kind of product line of pulp molding according to claim 1, which is characterized in that the press include bottom base and
Four vertical guide posts being connected at the top of bottom base, and it is connected to the upper die holder of four vertical guide post upper ends, it further include being located at
The movable lower die holder being flexibly connected immediately below upper die holder and with the vertical guide post, movable lower die holder connect with press master cylinder and
Press master cylinder driving activity lower die holder is axially gone up and down along vertical guide post, this press further includes being located at movable lower die holder and upper die holder
Between auxiliary frame, the auxiliary frame connect with lift drive mechanism.
10. a kind of product line of pulp molding according to claim 9, which is characterized in that auxiliary frame includes in horizontally disposed
Auxiliary push plate, auxiliary push plate be equipped with polygon central through hole, auxiliary push plate both ends and each end set respectively
There are two cantilever boss, it is respectively equipped on each cantilever boss in the guiding circular hole being vertically arranged, the same end end is set
Reinforcement structure is equipped between two cantilever boss；Reinforcement structure includes the lateral reinforcement being connected between above-mentioned two cantilever boss
Muscle and cross reinforcing connects with the outer wall of auxiliary push plate, at the middle part of cross reinforcing equipped with waling and longitudinally reinforced
The inner end of muscle is connect with the outer wall of auxiliary push plate；The lift drive mechanism includes two and is separately fixed at the top of bottom base
Fixing bracket body is respectively fixed with cylinder one in each fixing bracket body, and the telescopic rod of cylinder one is connected to cross upward and one by one
To in the middle part of the lower surface of reinforcing rib；The fixing bracket body includes fixing for rectangular box and in vertical, in the upper of fixing bracket body
It holds central area to be equipped with strip-shaped hole one, is equipped with strip-shaped hole two in the lower end central area of fixing bracket body, the telescopic rod of cylinder one passes through
Wear strip-shaped hole one and be arranged with fixed plate in the cylinder body upper end of cylinder one, fixed plate be located at the aperture upper surface of strip-shaped hole one and
If the bolt one is threadedly coupled with the screw top hole of fixing bracket body, cylinder one through there is bolt stem one in fixed plate
Strip-shaped hole two is run through in lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920177390.8U CN209619753U (en) | 2019-01-31 | 2019-01-31 | A kind of product line of pulp molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920177390.8U CN209619753U (en) | 2019-01-31 | 2019-01-31 | A kind of product line of pulp molding |
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| Publication Number | Publication Date |
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| CN209619753U true CN209619753U (en) | 2019-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920177390.8U Withdrawn - After Issue CN209619753U (en) | 2019-01-31 | 2019-01-31 | A kind of product line of pulp molding |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110219210A (en) * | 2019-01-31 | 2019-09-10 | 浙江舒康科技有限公司 | A kind of product line of pulp molding and processing method |
| CN111395051A (en) * | 2020-03-26 | 2020-07-10 | 浙江舒康科技有限公司 | Paper product container processing method |
| CN112813736A (en) * | 2019-11-18 | 2021-05-18 | 潘耀华 | Robot forming flexible production line and forming method for paper pulp molded product |
| US12031271B2 (en) | 2019-01-31 | 2024-07-09 | Shurcon Manufacturing, Inc. | Transfer device applied to pulp molded manipulator, and production line |
-
2019
- 2019-01-31 CN CN201920177390.8U patent/CN209619753U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110219210A (en) * | 2019-01-31 | 2019-09-10 | 浙江舒康科技有限公司 | A kind of product line of pulp molding and processing method |
| WO2020155948A1 (en) * | 2019-01-31 | 2020-08-06 | 浙江舒康科技有限公司 | Pulp molding production line and processing method |
| US11560673B2 (en) | 2019-01-31 | 2023-01-24 | Be Green Packaging Llc | Pulp molding production line and processing method thereof |
| CN110219210B (en) * | 2019-01-31 | 2024-02-27 | 浙江舒康科技有限公司 | Pulp molding production line and processing method |
| US12031271B2 (en) | 2019-01-31 | 2024-07-09 | Shurcon Manufacturing, Inc. | Transfer device applied to pulp molded manipulator, and production line |
| CN112813736A (en) * | 2019-11-18 | 2021-05-18 | 潘耀华 | Robot forming flexible production line and forming method for paper pulp molded product |
| CN111395051A (en) * | 2020-03-26 | 2020-07-10 | 浙江舒康科技有限公司 | Paper product container processing method |
| CN111395051B (en) * | 2020-03-26 | 2021-10-26 | 浙江舒康科技有限公司 | Paper product container processing method |
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