CN209550637U - A kind of tool sharpening substrate convenient for welding, cutting and plane iron - Google Patents
A kind of tool sharpening substrate convenient for welding, cutting and plane iron Download PDFInfo
- Publication number
- CN209550637U CN209550637U CN201920068236.7U CN201920068236U CN209550637U CN 209550637 U CN209550637 U CN 209550637U CN 201920068236 U CN201920068236 U CN 201920068236U CN 209550637 U CN209550637 U CN 209550637U
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- cutting
- plane iron
- welding
- embedding groove
- main body
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 238000005520 cutting process Methods 0.000 title claims abstract description 59
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 53
- 238000003466 welding Methods 0.000 title claims abstract description 47
- 239000000758 substrate Substances 0.000 title claims abstract description 25
- 229910000997 High-speed steel Inorganic materials 0.000 claims abstract description 44
- -1 base main body Chemical compound 0.000 claims abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 20
- 229910000831 Steel Inorganic materials 0.000 abstract description 19
- 239000010959 steel Substances 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 18
- 239000000463 material Substances 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000009490 roller compaction Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a kind of tool sharpening substrate convenient for welding, cutting and plane iron, including base main body, the upper surface of the base main body is equipped with embedding groove, the fixed high-speed steel bars of embedding groove；The lower surface of base main body is equipped with cutting plane iron slot, the underface of embedding groove is arranged in cutting plane iron slot, a relatively thin welded connecting support portion is correspondingly formed between embedding groove and cutting plane iron slot, the two sides for being welded to connect support portion are low, intermediate high, the middle section for being welded to connect support portion forms protrusion in side into embedding groove.The quality of welding can be improved in the device welding process, facilitate cutting and plane iron after welding, improve the efficiency of cutting and plane iron, reduce the consuming in production process to artificial, equipment and electric energy, simultaneously, the generation of waste material during cutting, plane iron is also greatly reduced, the utilization rate of steel material is effectively increased, there is extraordinary economic benefit, social benefit.
Description
Technical field
The utility model relates to tool sharpenings, are exactly a kind of tool sharpening use convenient for welding, cutting and plane iron
Substrate.
Background technique
During tool sharpening, the blade hardness of cutting is high, generally by the substrate master of the Steel material in production cutter hub
It slots on body platform, is laid on slot platform, welds high-speed steel bars.
The detailed process of above-mentioned tool sharpening, comprising the following steps: blanking-punching-blank relatively straight-channeling platform-cleaning-weldering
Connect-be tempered (repeatedly tempering as needed, 2-3 times general)-alignment-mill single side-milling single side-fine grinding width-fine grinding length-planing tool
Mouth-alignment-fine grinding blade-cleaning, antirust, finished product packing.
Above-mentioned process, there are following technical problems:
(1) during tool sharpening, raw material are cut into blank processing one by one, every block of blank is individually one independent
Processed product, processing is cumbersome, and efficiency is difficult to improve, the problem at high cost of production.
(2) tool sharpening step is more, in process, and the stability and uniformity of the performance of cutter are inconsistent, different
Operator, different equipment can have a difference, during simultaneous processing, have rejection rate, rejection rate occur and influence quality
Be concentrated mainly in welding procedure, the especially cutter of larger cross-section, since in welding process, solder uses how many, solder
Base main body, high-speed steel bars keep stability of its position etc. in quality itself, welding process, have shadow to the result of welding
It rings.
(3) treatment process after welding, is carried out one by one to the blank after welding, and it is difficult to equally exist the cumbersome efficiency of processing
To improve, the problem at high cost of production similarly exists, cutter quality, the stability of performance and uniformity is inconsistent asks
Topic.
(4) inventory is big, and turnover is slow, and occupation of capital amount is big, problem at high cost, agricultural cutter, and such as different producers produces
Household harvester, the products such as pulverizer, the thickness and width of cutter be it is the same, the length of cutter, cutter fixation hole,
Slot design is different；, in time for knife, to need to maintain certain inventory due to the length of cutter, the fixation of cutter to different producers
The setting in hole is different, is generally different producer respectively for inventory, total quantity in stock is just very big.
To solve the above problems, application No. is 2018209465313 Chinese utility model patents to disclose a kind of production knife
The caulking groove of base main body body surface, the overall width of base main body is arranged in the base main body of tool, including base main body ontology
The loss width of cutting and polishing is added for the sum of two cutter hub width, is equipped with caulking groove at the center of base main body, caulking groove
Depth is equal to the thickness of high-speed steel bars, and the width of caulking groove is equal to the width of high-speed steel bars, and the edge of caulking groove is arranged to substrate master
The fixing rib extended above body.
Above-mentioned technical proposal solves the above problem, and obtains preferable effect.
But there are still following technical problems for it:
(1) base main body and its thickness of high-speed steel bars after welding are identical as base main body thickness, during following process
When cutting again using first plane iron or first cutting again plane iron processing, need to carry out whole thickness, processing efficiency is not high enough；
(2) when plane iron, base main body needs to shoot off a big chunk material, needs to expend more artificial, electric energy and sets
Standby vulnerable part there are problems that increasing production cost；
(3) when plane iron, base main body needs to shoot off a big chunk material, can generate the waste material of more tinsels,
So that raw material is not fully utilized, wastes steel material.
(4) in cutting, plane iron, still having cutting or excluding part can waste high-speed steel bars to avoid cutting or excluding
The material of high-speed steel, increases cost.
(5) fixing rib extended above base main body, fixed high-speed steel are arranged in the edge of caulking groove for original substrate main body
It needs, by the fixed high-speed steel bars of fixing rib flattening-out, to weld again after fixed by roller compaction processes, also need to roll after welding after item
Fixing rib part abrade, first is that the cost of material of Steel material is increased, second is that increasing the process of flattening-out, third is that increasing
The process of removing, increases production cost.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of tool sharpening bases convenient for welding, cutting and plane iron
The quality of welding can be improved in the device welding process, facilitate cutting and plane iron after welding for plate, improve cutting and plane iron
Efficiency reduces the consuming in production process to artificial, equipment and electric energy, meanwhile, during also greatly reducing cutting, plane iron
The generation of waste material effectively increases the utilization rate of steel material, has extraordinary economic benefit, social benefit, meanwhile, this dress
Set can reduce high-speed steel bars cutting, plane iron during cutting, exclude ground part, improve cutting and plane iron speed it is same
When, also improve the utilization rate of high speed steel material.
In order to solve the above technical problems, the utility model uses following technological means:
A kind of tool sharpening substrate convenient for welding, cutting and plane iron, including base main body, the base main body
Upper surface is equipped with embedding groove, the fixed high-speed steel bars of embedding groove；The lower surface of base main body is equipped with cutting plane iron slot, cuts plane iron slot
The underface of embedding groove is set, a relatively thin welded connecting is correspondingly formed between embedding groove and cutting plane iron slot and is supported
Portion, the two sides for being welded to connect support portion are low, intermediate high, be welded to connect support portion middle section formed to embedding groove side it is convex
It rises.
The technical program advantage is:
(1) facilitate the fixation and welding of high-speed steel bars, bottom surface, side wall and the substrate master of high-speed steel bars by the way that embedding groove is arranged
Body fits closely, and in welding process, high-speed steel bars and the fixed position of substrate are opposite stable, is not in sideslip, loose phenomenon, mentions
The high efficiency and effect of welding high-speed steel bars.
(2) lower surface of base main body is equipped with cutting plane iron slot, cuts the setting of plane iron slot, reduces the production of substrate
Materials improve the utilization rate of raw material during tool sharpening, increase economic efficiency, social benefit.
(3) setting of plane iron slot is cut, the overall thickness after making base main body weld high-speed steel bars is far smaller than base main body
Thickness, i.e., thickness to be cut greatly reduces, and while reducing the production materials of substrate, also facilitates cutting, improves and cut
Efficiency is cut, reduces cutting time-consuming, energy consumption, further improves economic benefit, social benefit.
(4) setting of plane iron slot is cut, making base main body, there are groove body parts, during plane iron, on the basis of groove body
On to dig blade surface simpler, more convenient, equally, while reducing the production materials of substrate to a greater degree, also improve plane
Sword efficiency reduces plane iron time-consuming, energy consumption, further improves economic benefit, social benefit.
(5) middle section for being welded to connect support portion forms protrusion, the high-speed steel bars phase of welding in side into embedding groove
Matched welded lap slot is equipped in lower surface with answering, and welded lap slot is arranged in high-speed steel bars, and one is the reduction of high speed
Steel bar uses steel；Second is that thickness to be cut greatly reduces after making welding, cutting efficiency is further improved；Third is that cutting
Afterwards, when plane iron portion is with blade surface, the part that the needs including base main body, steel speed steel bar are excluded all further is subtracted
It is small, further improve economic benefit, social benefit.
(6) it avoids that the fixing rib extended above base main body is arranged in the edge of steel caulking groove, without being embedded in steel speed steel
Fixed step is rolled after item, saves the processing of substrate surface fixing rib, grinds the fixing rib rolled after also eliminating welding
Flat process, achieves many things at one stroke, and achieves and is difficult to expect effect originally.
Further optimal technical scheme is as follows:
The section of the welded connecting support portion is tapered.
Section is tapered, and axis when cutting along section is cut open, and the thickness of required cutting is minimum.
Upper surface distance of the vertex of the welded connecting support portion away from base main body is 0.5-1.5mm.
Above-mentioned setting makes high-speed steel bars welding thinnest part only have the thickness of 0.5-1.5mm, and when cutting cuts along the thinnest part
.
The side of the embedding groove and the side of high-speed steel bars are respectively equipped with card slot, card convex.
Facilitate welding first is that card slot when welding, card convex is facilitated to match fixed high-speed steel bars by setting card slot, card convex,
Improve welding quality；Second is that after welding, card slot, card convex can improve high-speed steel bars connection when high-speed steel bars are by biggish power
Fastness, prevent its desoldering.
Detailed description of the invention
Fig. 1 be this 1 be utility model the first specific embodiment structural schematic diagram.
Fig. 2 is the structural schematic diagram of second of specific embodiment of the utility model.
Fig. 3 is the cutting segmentation schematic diagram of the utility model.
Description of symbols: the upper surface 1-；The lower surface 2-；3- embedding groove；4- cuts plane iron slot；5- is welded to connect
Support portion；6- cuts cut-off rule.
Specific embodiment
Below with reference to embodiment, the utility model is further illustrated.
Referring to figures 1-3 it is found that a kind of tool sharpening substrate convenient for welding, cutting and plane iron of the utility model by
Base main body, embedding groove 3, cutting plane iron slot 4 form；The upper surface 1 of the base main body is equipped with embedding groove 3, and embedding groove 3 is solid
Determine high-speed steel bars；The lower surface 2 of base main body is equipped with cutting plane iron slot 4, and the underface of embedding groove 3 is arranged in cutting plane iron slot 4,
A relatively thin welded connecting support portion 5 is correspondingly formed between embedding groove 3 and cutting plane iron slot 4, is welded to connect support portion 5
Two sides are low, and intermediate high, the middle section for being welded to connect support portion 5 forms protrusion to 3 side of embedding groove.
The technical program, high-speed steel bars are taken since its surface needs to be arranged the welding to match with welded connecting support portion 5
Access slot, high-speed steel bars are arranged welded lap slot, one be the reduction of high-speed steel bars use steel；Second is that reducing later period cutting and plane iron
Workload.
The section of the welded connecting support portion 5 is tapered.
Section is tapered, and cutting cut-off rule 6 shown in axis, that is, Fig. 3 when cutting along section is cut open, required cutting
Thickness it is minimum.
The vertex of the described welded connecting support portion 5 is away from the upper surface 1 of base main body apart from for 0.5-1.5mm.
Above-mentioned setting makes high-speed steel bars welding thinnest part only have the thickness of 0.5-1.5mm, and when cutting cuts along the thinnest part
.
The side of embedding groove 3 and the side of high-speed steel bars is respectively equipped with card slot, card convex.
By the way that card slot, card convex is arranged, first is that facilitating card slot when welding, card convex to match fixed high-speed steel bars, second is that welding
After connecing, card slot, card convex can improve the fastness of high-speed steel bars connection, prevent its desoldering when high-speed steel bars are by biggish power.
Advantage of this embodiment is that:
(1) facilitate the fixation and welding of high-speed steel bars, bottom surface, side wall and the substrate of high-speed steel bars by the way that embedding groove 3 is arranged
Main body fits closely, and in welding process, the fixed position of high-speed steel bars and substrate is opposite stable, is not in sideslip, loose phenomenon,
Improve the efficiency and effect of welding high-speed steel bars.
(2) lower surface 2 of base main body is equipped with cutting plane iron slot 4, cuts the setting of plane iron slot 4, subtracts the production of substrate
Materials are lacked, have improved the utilization rate of raw material during tool sharpening, has increased economic efficiency, social benefit.
(3) setting of plane iron slot 4 is cut, the overall thickness after making base main body weld high-speed steel bars is far smaller than base main body
Thickness, i.e., thickness to be cut greatly reduces, and while reducing the production materials of substrate, also facilitates cutting, improves and cut
Efficiency is cut, reduces cutting time-consuming, energy consumption, further improves economic benefit, social benefit.
(4) setting of plane iron slot 4 is cut, making base main body, there are groove body parts, during plane iron, on the basis of groove body
On to dig blade surface simpler, more convenient, equally, while reducing the production materials of substrate to a greater degree, also improve plane
Sword efficiency reduces plane iron time-consuming, energy consumption, further improves economic benefit, social benefit.
(5) middle section for being welded to connect support portion 5 forms protrusion, the high-speed steel bars of welding in side into embedding groove 3
It correspondingly is equipped with matched welded lap slot in lower surface 2, welded lap slot is arranged in high-speed steel bars, and one is the reduction of height
Fast steel bar uses steel；Second is that thickness to be cut greatly reduces after making welding, cutting efficiency is further improved；Third is that cutting
After cutting, when plane iron portion is with blade surface, the part that the needs including base main body, steel speed steel bar are excluded all further is subtracted
It is small, further improve economic benefit, social benefit.
(6) it avoids that the fixing rib extended above base main body is arranged in the edge of steel caulking groove, without being embedded in steel speed steel
Fixed step is rolled after item, saves the processing of substrate surface fixing rib, grinds the fixing rib rolled after also eliminating welding
Flat process, achieves many things at one stroke, and achieves and is difficult to expect effect originally.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model
Sharp range, it is all with the variation of equivalent structure made by the utility model specification and accompanying drawing content, it is both contained in the utility model
Interest field within.
Claims (4)
1. a kind of tool sharpening substrate convenient for welding, cutting and plane iron, including base main body, it is characterised in that: described
The upper surface of base main body is equipped with embedding groove, the fixed high-speed steel bars of embedding groove；The lower surface of base main body is equipped with cutting plane iron slot,
The underface of embedding groove is arranged in cutting plane iron slot, correspondingly forms a relatively thin welding between embedding groove and cutting plane iron slot
Support portion is connected, the two sides for being welded to connect support portion are low, intermediate high, are welded to connect the middle section of support portion to embedding groove side
Form protrusion.
2. the tool sharpening substrate according to claim 1 convenient for welding, cutting and plane iron, it is characterised in that: described
Welded connecting support portion section it is tapered.
3. the tool sharpening substrate according to claim 2 convenient for welding, cutting and plane iron, it is characterised in that: described
Welded connecting support portion vertex away from base main body upper surface distance be 0.5-1.5mm.
4. the tool sharpening substrate according to claim 1 convenient for welding, cutting and plane iron, it is characterised in that: described
The side of embedding groove and the side of high-speed steel bars be respectively equipped with card slot, card convex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920068236.7U CN209550637U (en) | 2019-01-16 | 2019-01-16 | A kind of tool sharpening substrate convenient for welding, cutting and plane iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920068236.7U CN209550637U (en) | 2019-01-16 | 2019-01-16 | A kind of tool sharpening substrate convenient for welding, cutting and plane iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209550637U true CN209550637U (en) | 2019-10-29 |
Family
ID=68307215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920068236.7U Withdrawn - After Issue CN209550637U (en) | 2019-01-16 | 2019-01-16 | A kind of tool sharpening substrate convenient for welding, cutting and plane iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209550637U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702233A (en) * | 2019-01-16 | 2019-05-03 | 东阿县利源机械刀具有限公司 | A kind of tool sharpening substrate convenient for welding, cutting and plane iron |
-
2019
- 2019-01-16 CN CN201920068236.7U patent/CN209550637U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702233A (en) * | 2019-01-16 | 2019-05-03 | 东阿县利源机械刀具有限公司 | A kind of tool sharpening substrate convenient for welding, cutting and plane iron |
| CN109702233B (en) * | 2019-01-16 | 2023-11-21 | 东阿县利源机械刀具有限公司 | Base plate is used in cutter processing convenient to welding, cutting and planing sword |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20191029 Effective date of abandoning: 20231121 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20191029 Effective date of abandoning: 20231121 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |