CN208758166U - A kind of automatic cleaning oiler - Google Patents
A kind of automatic cleaning oiler Download PDFInfo
- Publication number
- CN208758166U CN208758166U CN201821299405.XU CN201821299405U CN208758166U CN 208758166 U CN208758166 U CN 208758166U CN 201821299405 U CN201821299405 U CN 201821299405U CN 208758166 U CN208758166 U CN 208758166U
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- Prior art keywords
- purge chamber
- cleaning
- workpiece
- rinsing
- bolt
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Abstract
The utility model provides a kind of automatic cleaning oiler, workpiece is put on a moving belt, workpiece is set to travel forward by transportation system driving conveyer belt, workpiece enters purge chamber, cleans indoor spray system by water pump, infusion pipeline and jet pipe, nozzle sets at being distributed in purge chamber.There is cleaning liquid purification system to be recycled for cleaning solution.Workpiece enters rinsing room after coming out on a moving belt from purge chamber, the same cleaning process of principle is rinsed using rinsing liquid.There is rinsing liquid purification system to be recycled for rinsing liquid.Enter hot air drying system after air pump blows water on a moving belt after the completion of workpiece rinsing, air heating pipe is housed in operating room's surrounding, by blower running the hot-air in hot-blast stove is sent into operating room by the road and carries out hot air circulation, the heating tube for working at the same time indoor surrounding carries out hot-air seasoning processing to workpiece, and the workpiece after drying transports the completion of workpiece process into after applying grease chamber oiling on a moving belt.
Description
Technical field
The utility model relates to spray dress field, in particular to a kind of automatic cleaning oiler.
Background technique
Cleaning gear, which has plenty of that manually gear is placed in machine oil, at present cleans, and has plenty of to be placed in machine oil cleaning machine and wash.
Former cleaning way inefficiency is not suitable for cleaning large batch of gear;Latter cleaning way can be improved the clear of tooth
It washes efficiency but has a single function.Gear cleaning machine be using conveyer belt with holes by numerous gears be delivered to cleaning area rinse,
This structure is suitable for cleaning large batch of gear, but this energy consumption is high, and the consumptions such as cleaning agent are big, cut and can not do oiling antirust
Processing.
Utility model content
The purpose of the utility model is to provide a kind of automatic cleaning oilers.
In order to solve the above technical problems, the utility model is realized as follows:
A kind of automatic cleaning oiler, comprising: purge chamber (1), Steam Recovery device (2), air pump (4), dry at rinsing room (3)
Dry chamber (5), hot air drying system (6) apply grease chamber (7), greasy dirt filtration system (8), transportation system (9), oil pump (10), accurate mistake
Filter (11), water inlet (12), overflow port (13), drain valve (14), electric heating tube (15), oil water separator (16), electric appliance control
Cabinet (17) processed;
The purge chamber (1) is located at the front end of automatic cleaning oiler, and the Steam Recovery device (2) is installed by bolt
In the top of the purge chamber (1), fixation is bolted in the rinsing room (3) and the purge chamber (1), and the two communicates;
The air pump (4) is mounted on the purge chamber (3) exit by bolt, and the drying room (5) is mounted on described by bolt
After air pump (4), the hot air drying system (6) is mounted in the drying room (5) by bolt;Painting grease chamber (7) installation
In cleaning oiler end automatically, the greasy dirt filtration system (8) is bolted at the top of the painting grease chamber (7);It is described
Transportation system (9), which passes through bolt and welds, is mounted on cleaning oiler end bottom, wherein conveyer belt runs through whole equipment;Institute
It states oil pump (10) and is mounted on painting grease chamber (7) bottom, and connect with the greasy dirt filtration system (8), the accurate filter
(11) it connect and is bolted below the purge chamber (1) with the water inlet (12), the overflow port (13) is located at
Below the purge chamber (1), the drain valve (14) is bolted below the purge chamber (1);The electric heating tube
(15) it is mounted in the other liquid reserve tank of rinsing room (3), the oil water separator (16) is mounted on the rinsing by bolt
The top of the other cleaning fluid tank in room (3);The electric control cabinet (17) is bolted on the front end of automatic cleaning oiler
Side.
The good effect of the utility model: the present apparatus is driven using heavy-duty conveyor belt, has cleaning solution hydro-peening, rinsing liquid spray
Leaching, blows water, dries, the novel continuous cleaning equipment of the multiple functions such as oiling.It is each that the machine is primarily adapted for use in each manufactory's cleaning
Oil, the dirt of kind part.Machine industry cleannes standard has especially been adapted to increasingly to improve and the need of assembly line mass production
It asks.The machine is improved for several times, and design rationally, using the driving device of frequency control and cycloidal-pin gear speed reducer, and is equipped with adjustable
Nozzle, the machine have station more, and function is complete, easy to operate, the good advantage of cleaning effect, this cleaning for assembly line part,
Improve the work situation of cleaner, improve cleaning quality, there is especially important meaning.
Detailed description of the invention
Fig. 1 is the main view in one embodiment of the automatic cleaning oiler of one kind of the utility model.
Fig. 2 is the top view in one embodiment of the automatic cleaning oiler of one kind of the utility model.
Fig. 3 is the left view in one embodiment of the automatic cleaning oiler of one kind of the utility model.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Automatic cleaning oiler described in the utility model is mainly by fuselage and upper cover, transportation system, cleaning system, rinsing
System, heating system blow water system, vapor-recovery system, drying system, diesel system and electric control system composition.
1, fuselage and upper cover:
Mainly by frame, upper housing and diversion flume, the composition such as fuselage sealing plate (carbon steel), to carry the support of each system
With installation, the upper housing of cleaning machine is sealing dismountable structure, convenient for the maintenance of cleaning and equipment inside 1 purge chamber.
1.1, frame: frame is welded by channel steel, and for carrying each system, mechanism and the installation of upper housing, it is to set
Standby pedestal.
1.2, upper housing: upper housing refers mainly to cleaning machine upper cover.Upper cover is manufactured to be detachable, with convenient to overhaul.Upper cover
It is made of SUS304 stainless steel plate.Upper cover is mainly the sealing element of equipment.
1.3, diversion flume plate: being welded with SUS304 stainless steel plate, lower part overflow port 13 of the cleaning solution from cleaning machine
Outflow has certain gradient in its bottom for the smooth circulation for guaranteeing liquid.
2, transportation system:
Transportation system 9 is transmitted axis group, frequency converter including driving device, conveyer belt, master.
Driving device is made of motor and cycloidal planetary gear speed reducer, drive sprocket group and frequency converter.Conveyer belt, carrier chain material
Matter is stainless steel.Transportation system frequency conversion is adjustable.
3, spray system:
3.1, cleaning/rinse-system is sprayed
Spray system rinses interior at 1 purge chamber and 3 is distributed in by water pump, infusion pipeline and jet pipe, nozzle sets.
3.1.1, spray pump: spray pump uses stainless steel multistage pump (304 stainless steel of material), is arranged in outside water tank.
3.1.2, nozzle: spray washing station uses conical hollow stainless steel material adjustable nozzle, can be in 300 ranges
Its jet direction is adjusted, to improve the effect on cleaning workpiece surface.
3.2.3, infusion pipeline and jet pipe: infusion pipeline and jet pipe are all made of stainless steel material production.
4, liquid reserve tank system:
Liquid reserve tank is equipped with 2 altogether, cleans one, water tank, rinses one, water tank.Water tank is formed by water tank, electric heating tube 15
Heating device and the composition such as filtration system that forms of temperature control device, accurate filter 11.
4.3.1, water tank: water tank is made into single convex.Water tank internal layer is all made of SUS304 stainless steel plate, intermediate
Thermal insulation material is placed, outer layer is carbon steel sheet production.In one blowdown valve 14 of bottom equipment of water tank, the bottom plate of water tank is to row
Dirty mouth inclination, meanwhile, water tank is equipped with water inlet 12, overflow port 13.
4.3.2, heating and temperature control device: heating liquid using electric heating tube 15, guarantees cleaning solution certain
In temperature range.Electric heating tube 15 is emitted on water tank lower part, and shield is installed in heating tube.When work starts, electric heating
Pipe 15 heats liquid, and after the temperature as defined in reaching, solution is heated in stopping, starting when being lower than set temperature
Automatic heating.Automatic measuring and controlling is carried out to water box liquid temperature using digital readout temperature controller, liquid temperature is that -65 DEG C of automatic controls of room temperature are adjustable, temperature controller
It is arranged on 17 panel of electric control cabinet, facilitates observation and adjustment, thermometric thermal resistance is mounted on the lower part of liquid case, passes through compensation
Conducting wire is connected with digital readout temperature controller.
4.3.3, filtration system: cleaning filtration system is mainly formed by moving pull-type stainless steel filter basket and suction inlet filter screen,
It rinses liquid case and a set of accurate filter 11 is housed.Pull-type stainless steel filter basket is moved, is arranged at water tank refluxing opening, suction inlet filter
It is arranged at water pump suction inlet, accurate filter 11 is arranged in rinsing area's outlet pipeline.
4.3.4, oil water separator 16: being arranged in the top of cleaning fluid tank, can by decelerating motor by the rotation of separator
The oily dirt for being suspended in liquid upper is collected and is excluded.It by transmission device, roller, mesh belt and oil scraping plate assembly,
Shell composition.
5, it blows water system: water is blown using air pump 4.
6, blower, hot blast drying, in addition electrothermal tube hot air drying system 6: are used.
As shown in Figs. 1-2, the automatic cleaning oiler of one kind of the utility model one embodiment includes: purge chamber 1, steam
Recover 2, rinsing room 3, air pump 4, drying room 5, hot air drying system 6, apply grease chamber 7, greasy dirt filtration system 8, transportation system 9,
Oil pump 10, accurate filter 11, water inlet 12, overflow port 13, drain valve 14, electric heating tube 15, oil water separator 16, electric appliance control
Cabinet 17 processed.
Purge chamber 1 is located at the front end of automatic cleaning oiler, and Steam Recovery device 2 is mounted on purge chamber 1 by bolt
Fixation is bolted in top, rinsing room 3 and purge chamber 1, and the two communicates, and air pump 4 is mounted on purge chamber 3 by bolt and exports
Place, after drying room 5 is mounted on air pump 4 by bolt, hot air drying system 6 is mounted in drying room 5 by bolt, applies grease chamber 7
It is mounted on automatic cleaning oiler end, greasy dirt filtration system 8, which is bolted on, applies 7 top of grease chamber, and transportation system 9 passes through
Bolt and welding are mounted on cleaning oiler end bottom, and wherein conveyer belt runs through whole equipment, and oil pump 10, which is mounted on, applies grease chamber 7
Bottom, and connect with greasy dirt filtration system 8, the water inlet of accurate filter 11 and 12 connect and is bolted on purge chamber 1
Lower section, overflow port 13 are located at 1 lower section of purge chamber, and drain valve 14 is bolted on 1 lower section of purge chamber, and electric heating tube 15 is pacified
In the liquid reserve tank on 3 side of rinsing room, oil water separator 16 is mounted on the top of rinsing 3 side cleaning fluid tank of room, electricity by bolt
Device control cabinet 17 is bolted on the front end side of automatic cleaning oiler.
Working principle is as follows: workpiece is put on a moving belt, drives conveyer belt that workpiece is made to travel forward by transportation system 9, defeated
System 9 is sent to be transmitted axis group, frequency converter including driving device, conveyer belt, master.Driving device is slowed down by motor and cycloidal-pin wheel
Machine, drive sprocket group and frequency converter are constituted.Conveyer belt, carrier chain material are stainless steel.Transportation system frequency conversion is adjustable.
Workpiece enters purge chamber, cleans indoor spray system by water pump, infusion pipeline and jet pipe, nozzle sets at being distributed in
In purge chamber 1.
Spray pump: spray pump uses stainless steel multistage pump (304 stainless steel of material), is arranged in outside water tank.Nozzle: spray
Washing station uses conical hollow stainless steel material adjustable nozzle, its jet direction can be adjusted in 300 ranges, clear to improve
Wash the effect of workpiece surface.Cleaning agent is pumped into nozzle by spray pump, and cleaning agent is sprayed from nozzle rinses workpiece.Using electric heating tube
15 pairs of liquid heat, and guarantee cleaning solution within the scope of certain temperature.Electric heating tube 15 is emitted on water tank lower part, and
Shield is installed in heating tube.When work starts, electric heating tube 15 heats liquid, after the temperature as defined in reaching, stops
Only solution is heated, starts to heat automatically when being lower than set temperature.Water box liquid temperature is carried out certainly using digital readout temperature controller
Dynamic observing and controlling, liquid temperature are that -65 DEG C of automatic controls of room temperature are adjustable, and temperature controller is arranged on 17 electrical equipment control cabinet panels, facilitate observation and adjustment,
Thermometric thermal resistance is mounted on the lower part of liquid case, is connected by compensating wire with digital readout temperature controller.
The purification process of cleaning solution is as follows:
The top of cleaning fluid tank is arranged in oil water separator 16, by decelerating motor by the rotation of separator, can will suspend
It is collected and excludes in the oily dirt of liquid upper.It is by transmission device, roller, mesh belt and oil scraping plate assembly, shell group
At.
Cleaning filtration system is mainly formed by moving pull-type stainless steel filter basket and suction inlet filter screen, and rinsing liquid case is equipped with a set of
Accurate filter 11.Pull-type stainless steel filter basket is moved, is arranged at water tank refluxing opening, suction inlet filter is arranged in water pump suction inlet
Place, accurate filter 11 are arranged in rinsing area's outlet pipeline.It is connected in the machine suction inlet from mist source emission pipeline opening.By vapor oil
Mist, which is sent into first of condenser and cools, to be appeared.Reach removing 30% or so and fog is made to cool down.It is low subsequently into second
Temperature heat exchanger (subcolling condenser) hot fog condenses herein to be achieved the purpose that eliminate 85% or so.Dewdrop is with itself weight
Power factor is converged in following drain pan: and then there is fraction mist dew to enter the direct-cooled room in third road (can also say strong device for cooling)
In the separator of centrifugal force.Dewdrop goes downstream in the inner wall of separator under the influence of centrifugal force.Fog basic handling
It finishes.Fog oil bears water the cleaning for being pooled in the breaker of bottom or restoring and keep environment in cleaning machine.
Workpiece enters rinsing room after coming out on a moving belt from purge chamber, the same cleaning process of principle is rinsed using rinsing liquid.
The purification process of rinsing liquid is as follows:
Enter 6 hot air drying systems after air pump 4 blows water on a moving belt after the completion of workpiece rinsing, in the operating room four
Week is equipped with air heating pipe, by blower running the hot-air in hot-blast stove is sent into operating room by the road and carries out hot air circulation,
The heating tube for working at the same time indoor surrounding carries out hot-air seasoning processing to workpiece, and automatically controls work temperature by digital display type temperature controller
Degree, it is adjustable that operating temperature is set as 80~1200C.User can dry actual conditions according to workpiece and set operating temperature, use
Double-layer structure, centre addition heat preservation material.Workpiece after drying enters on a moving belt applies grease chamber 7, applies grease chamber 7 by 10 and applies oil pump
The composition such as (explosion-proof), nozzle.Workpiece is passed through under spray system by foraminous conveyer support, and workpiece surface is made to coat one layer of antirust
Oil, to achieve the purpose that oiling.Main fuel tank, area from absorbing smoke outwards system, the composition such as oiling station.Area from absorbing smoke outwards system: in oiling
Cheng Zhonghui generates mist of oil, mist of oil need to be discharged, by oil-mist processor after discharge, treated, oil is backed into fuel tank.Process
It completes.
The present apparatus is driven using heavy-duty conveyor belt, has cleaning solution hydro-peening, and rinsing liquid spray blows water, dries, and oiling etc. is more
The novel continuous cleaning equipment of kind function.The machine is primarily adapted for use in each manufactory and cleans the oil of various parts, dirt.It is especially suitable
Machine industry cleannes standard has been answered increasingly to improve and the demand of assembly line mass production.The machine uses frequency control and pendulum
The driving device of line pinwheel reducer, and adjustable nozzle is housed, which has station more, and function is complete, and it is easy to operate, it is automatic to clean
Oiling integrated function carries out the impurity such as cleaning iron filings, the greasy dirt of continuous to workpiece, cleaning solution, drift can be recycled
Washing lotion, recovered steam oil, keep the working environment of cleaning machine to clean, after the completion of cleaning can oiling antirust treatment, continue through
Processing mode, a procedure complete cleaning and oiling twice technique, and work efficiency is high.This cleaning for assembly line part, changes
The work situation of kind cleaner, improves cleaning quality, has especially important meaning.
The utility model is not limited to above-mentioned preferred forms, anyone can obtain under the enlightenment of the utility model
Other various forms of products, however, make any variation in its shape or structure, it is all with identical as the utility model
Or similar technical solution, it all falls within the protection scope of the utility model.
Claims (1)
1. a kind of automatic cleaning oiler characterized by comprising purge chamber (1), Steam Recovery device (2), rinsing room (3), wind
It pumps (4), drying room (5), hot air drying system (6), apply grease chamber (7), greasy dirt filtration system (8), transportation system (9), oil pump
(10), accurate filter (11), water inlet (12), overflow port (13), drain valve (14), electric heating tube (15), oil water separator
(16), electric control cabinet (17);
The purge chamber (1) is located at the front end of automatic cleaning oiler, and the Steam Recovery device (2) is mounted on institute by bolt
The top of purge chamber (1) is stated, fixation is bolted in the rinsing room (3) and the purge chamber (1), and the two communicates;It is described
Air pump (4) is mounted on the purge chamber (1) exit by bolt, and the drying room (5) is mounted on the air pump by bolt
(4) after, the hot air drying system (6) is mounted in the drying room (5) by bolt;The painting grease chamber (7) is mounted on certainly
Dynamic cleaning oiler end, the greasy dirt filtration system (8) are bolted at the top of the painting grease chamber (7);The conveying
System (9), which passes through bolt and welds, is mounted on cleaning oiler end bottom, wherein conveyer belt runs through whole equipment;The oil
Pump (10) is mounted on painting grease chamber (7) bottom, and connect with the greasy dirt filtration system (8), the accurate filter (11)
It connect and is bolted below the purge chamber (1) with the water inlet (12), the overflow port (13) is located at described
Below purge chamber (1), the drain valve (14) is bolted below the purge chamber (1);The electric heating tube (15)
It is mounted in the other liquid reserve tank of rinsing room (3), the oil water separator (16) is mounted on the rinsing room (3) by bolt
The top of other cleaning fluid tank;The electric control cabinet (17) is bolted on the front end side of automatic cleaning oiler.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821299405.XU CN208758166U (en) | 2018-08-13 | 2018-08-13 | A kind of automatic cleaning oiler |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821299405.XU CN208758166U (en) | 2018-08-13 | 2018-08-13 | A kind of automatic cleaning oiler |
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Publication Number | Publication Date |
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CN208758166U true CN208758166U (en) | 2019-04-19 |
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CN201821299405.XU Expired - Fee Related CN208758166U (en) | 2018-08-13 | 2018-08-13 | A kind of automatic cleaning oiler |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111136052A (en) * | 2020-01-16 | 2020-05-12 | 无锡华伟机电设备有限公司 | Large-scale frame cleaning equipment |
CN112111747A (en) * | 2020-08-24 | 2020-12-22 | 青岛理工大学 | Hard alloy cutter cleaning and coating production line and method |
CN112207104A (en) * | 2019-07-09 | 2021-01-12 | 中原内配集团股份有限公司 | Cylinder jacket belt cleaning device and cylinder jacket cleaning system |
CN113172025A (en) * | 2021-03-12 | 2021-07-27 | 苏州市元让超声科技有限公司 | Cleaning and oiling method of stepping through type cleaning machine |
-
2018
- 2018-08-13 CN CN201821299405.XU patent/CN208758166U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112207104A (en) * | 2019-07-09 | 2021-01-12 | 中原内配集团股份有限公司 | Cylinder jacket belt cleaning device and cylinder jacket cleaning system |
CN111136052A (en) * | 2020-01-16 | 2020-05-12 | 无锡华伟机电设备有限公司 | Large-scale frame cleaning equipment |
CN112111747A (en) * | 2020-08-24 | 2020-12-22 | 青岛理工大学 | Hard alloy cutter cleaning and coating production line and method |
CN112111747B (en) * | 2020-08-24 | 2024-03-01 | 青岛理工大学 | Production line and method for cleaning and coating hard alloy cutter |
CN113172025A (en) * | 2021-03-12 | 2021-07-27 | 苏州市元让超声科技有限公司 | Cleaning and oiling method of stepping through type cleaning machine |
CN113172025B (en) * | 2021-03-12 | 2022-06-17 | 苏州市元让超声科技有限公司 | Cleaning and oiling method of stepping through type cleaning machine |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190419 Termination date: 20190813 |
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CF01 | Termination of patent right due to non-payment of annual fee |