CN208290535U - A kind of tyre building machine system - Google Patents

Abstract

The utility model provides a kind of tyre building machine system, which includes molding machine base and the flat bulging molding machine being arranged on same central axis, transmitting loop device, tyre bead presetter device, post forming drum device；The flat bulging molding machine is mutually connected with carcass feeding system, transmitting loop device, tyre bead presetter device and post forming drum device are disposed on the left of flat drum molding machine, post forming drum device is mutually connected with tyre surface feeding system, the transmitting loop device and tyre bead presetter device is arranged on railroad and left and right can slide, railroad is arranged on molding machine base, and the tyre bead presetter device includes the preset loop device of left tyre bead and the preset loop device of right tyre bead.Production efficiency is greatly improved, the degree of automation greatly improves, and improves production quality stability, reduces personnel labor intensity.

Description

A kind of tyre building machine system

Technical field

The utility model belongs to vehicle accessories field, and in particular to a kind of tyre building machine system.

Background technique

Form 1 tires completed on an assembly drum shaping work (include: patch liner, patch curtain yarn, put steel wire, anti-package, Roll-in, patch tyre surface, roll-in, take tire) existing for deficiency: form a tires, employee's work operations amount is big, the molding of a tires Period is long.Production efficiency requirement is original higher, and production human cost requires lower and lower.It needs substantially to shorten production cycle and section About labor cost.

Utility model content

The utility model provides a kind of tyre building machine system, which includes molding machine base and be arranged at same center Flat bulging molding machine, transmitting loop device, tyre bead presetter device, post forming drum device on axis；The flat bulging molding machine Mutually it is connected with carcass feeding system, is disposed with transmitting loop device, tyre bead presetter device and two on the left of flat drum molding machine Secondary assembly drum device, post forming drum device are mutually connected with tyre surface feeding system, the transmitting loop device and the preset dress of tyre bead It sets and is arranged on railroad and left and right can slide, railroad is arranged on molding machine base, the tyre bead presetter device Including the preset loop device of left tyre bead and the preset loop device of right tyre bead.

Preferably, the molding machine further includes molding machine base and transmitting ring Mobile base, the molding machine base On be provided with rack gear, transmit and be provided with helical gear on ring Mobile base, helical gear is connected with driving device, helical teeth wheel and rack Be meshed the left and right movement on molding machine base of driving transmitting ring Mobile base.

Preferably, the preset loop device of left tyre bead and the preset loop device of right tyre bead include adjustment seat, mounting base, Two and half buckle rings, two swing seats, driving cylinder, push rod and two gears, adjustment seat lower part is provided with adjusting screw hole, and is transmitting The bottom of ring Mobile base is provided with adjusting screw rod, and adjusting screw rod passes through two adjusting screw hole settings, and the mounting base setting exists In adjustment seat, guide groove is provided in mounting base, guide groove is separately positioned in linear guide, is provided in the mounting base Two swing seats, two swing seats are connect with two gear drives respectively, and gear intermeshing control swing seat is unfolded or closes up, gear setting In the side of mounting base, wherein at least one gear is mutually sequentially connected with push rod, one end connection of push rod driving cylinder Piston rod；Two and half buckle rings are fixedly connected with two swing seats respectively, and half buckle ring is made of bead ring and buckle ring seat, button Ring support is semiorbicular magnetic plate, and buckle ring seat is fixed on the inner ring of bead ring.And it is respectively arranged in the two sides of one and half buckle rings Limiting device.The end of adjusting screw rod is provided with adjusting handle.

Preferably, the transmitting loop device includes pedestal, ring body, turntable, pressure ring and transmitting ring driving cylinder；It is described Ring body be fixed on pedestal, turntable is movably arranged in ring body by pressure ring, and the side of turntable is provided with pushing block, institute The piston rod for the transmitting ring driving cylinder stated is hinged with pushing block and turntable can be driven to rotate in ring body；Diameter in the ring body To more one slide rails are provided with, sliding is provided with guide bracket on every one slide rail, and the spindle nose being axially arranged is provided on guide bracket, described Every spindle nose is corresponded on turntable and is provided with oblique radial guide groove, and the spindle nose is located in guide groove；The guide bracket It is disposed radially inwardly connection frame, the inner end of connection frame is provided with grip block, and ring cross-section is arc in the grip block, respectively Grip block closes up rear grip block inner ring and constitutes cylindrical surface, and the grip block inner ring is uniformly arranged several vacuum chucks.

Preferably, the spindle nose is provided with eccentric needle roller cam guide, eccentric needle roller cam guide and guiding Slot is in contact；It is provided with Y-shaped connector on the piston rod of the transmitting ring driving cylinder, Y-shaped connector is hinged with the pushing block； The sliding rail is the six roots of sensation, is correspondingly arranged on six pieces of grip blocks；The vacuum chuck uses ripple type vacuum chuck.

Preferably, the molding machine further includes the pre- rack unit of steel wire, the pre- rack unit of the steel wire is arranged on a left side Side in the middle part of the preset loop device of tyre bead and the preset loop device of right tyre bead, the pre- rack unit of steel wire include movable stand, wobble drive dress It sets, rocker, adjusting bracket, the preset frame composition of left preset frame and the right side, the movable stand is arranged on molding machine base by guide rail, Oscillatory gearing mechanism is arranged on movable stand, and oscillatory gearing mechanism and rocker are drivingly connected that can control rocker to be rocked to left tyre bead pre- It sets among loop device and the preset loop device of right tyre bead, the top of rocker is arranged in the adjusting bracket, and adjusting bracket is axially provided with Upper axis and lower axle, the preset frame in a left side and right preset frame are set on upper axis and lower axle by axis, and in upper axis and lower axle Between be provided with adjusting screw rod, be respectively arranged with swivel nut on the preset frame in a left side and right preset frame, the adjusting screw rod is worn It crosses two swivel nuts and adjusts left preset frame and the right preset left and right movement of frame；The preset frame in a left side and right preset frame include preset Frame fixed plate and preset frame disk, the swivel nut are fixed at preset frame fixed plate bottom, and preset frame disk is fixed at pre- Set the top of frame fixed plate；Multiple axially projecting preset frame spindle noses are set on preset frame disk, and multiple preset frame spindle noses are circumferentially set It sets on preset frame disk.

Preferably, the top of preset frame fixed plate, preset frame disk are hingedly arranged in by connecting shaft for the preset frame disk Outer ring is circumferentially provided with arc groove, and preset frame driving cylinder is provided in preset frame fixed plate, preset frame driving cylinder Connector is set on piston rod, and connector is arranged in arc groove and mutually fixes with arc groove；The inner ring of preset frame disk is in tiltedly to put It penetrates shape and is hingedly provided with more spindle nose connecting rods, the outer end of root spindle nose connecting rod is arranged in the preset frame spindle nose, and pre- It sets and is provided with secured adjusted disk on the outside of frame disk, the outside on secured adjusted disk is provided with a plurality of tiltedly radial guide groove, institute The preset frame spindle nose stated is correspondingly arranged in guide groove；It is provided with spring between the preset frame spindle nose and spindle nose connecting rod, Preset frame spindle nose can be axially moved in spindle nose connecting rod；The rocker two sides are respectively arranged with oil buffer；Adjust spiral shell Bar both ends are provided with adjusting handle.

Preferably, the oscillatory gearing mechanism includes rack gear fixed frame, rack gear cylinder, rack and pinion, it is described Rack gear is arranged on rack gear fixed frame, and the end of rack gear is connected with rack gear cylinder, and wheel and rack is engaged, the axis of gear It is sequentially connected with the rocker.

Preferably, the flat bulging molding machine includes flat drum transmission shaft, flat drum pull rod, assembly drum tile, tile peace Dress seat and retainer, the flat bulging end part of driving shaft are mutually sequentially connected with driving device, and the flat bulging pull rod setting is flat In the axis hole of drum transmission shaft, and it is provided with a plurality of guide groove for penetrating through axis hole on flat drum transmission shaft, is provided in guide groove more Root pin shaft, the pin shaft are fixedly connected in axis hole with flat drum pull rod, and more pin shafts respectively correspond on the outside of flat drum transmission shaft It is connected with a retainer, taper sliding rail is provided on the retainer, is provided with cone on the inside of the tile mounting base The compatible sliding slot of shape sliding rail, the assembly drum tile are mounted on the outside of tile mounting base.

Compared with prior art, molding machine system provided by the utility model have the following advantages that and the utility model has the advantages that

1, single tire production cycle was foreshortened to about 30 seconds by existing most fast 46 seconds, greatly improved production efficiency.2, journey is automated Degree greatly improves, and improves production quality stability, reduces personnel labor intensity.3, it is passed using flat drum fitting, carcass vacuum suction It passs, automatic buckle ring, once-through method molding mode greatly improves product quality.4, using unified general controls mode and data-interface, It promotes IT application for the application of factory's MES system, qualitative data collection and analysis etc. and carries out comprehensive preparation.

Detailed description of the invention

Fig. 1-4 is the structural schematic diagram of the tire production system of the utility model；

Fig. 5,6 be the main view of carcass feeding system；

Fig. 7, Fig. 8 are the structural schematic diagram of liner material guide device；

Fig. 9-12 is the structural schematic diagram of liner presser device and liner disconnecting device；

Figure 13, Figure 14 are the structural schematic diagram of curtain yarn material guide device；

Figure 15 is the structural schematic diagram of tyre surface feeding system；

Figure 16 is the structural schematic diagram of tread transferring device；

Figure 17 is the structural schematic diagram of tyre surface deviation correcting device and tread transferring device；

Figure 18 is the structural schematic diagram of angle adjustment device；

Figure 19-23 is the structural schematic diagram of tyre surface automatic cutting device；

Figure 24 is the structural schematic diagram of tyre surface pressing wheel device；

Figure 25 is the structural schematic diagram of tyre bead presetter device；

Figure 26 is the structural schematic diagram of flat drum molding machine；

Figure 27-29 is the structural schematic diagram of the preset loop device of left tyre bead and the preset loop device of right tyre bead；

Figure 30-32 is the structural schematic diagram for transmitting loop device；

Figure 33 is the A of Figure 32 to cross-sectional view；

Figure 34-37 is the structural schematic diagram of the pre- rack unit of steel wire；

Figure 35 is the A of Figure 34 to cross-sectional view；

Figure 38, Figure 39 are the structural schematic diagram for unloading tire system automatically；

Figure 40 is the structural schematic diagram for unloading the driving device of tire system automatically.

Specific embodiment

As Figure 1-Figure 4, a kind of tire production system, including carcass feeding system 1, tyre surface feeding system 3, molding machine System 2 is laterally arranged with tire system 9, carcass feeding system 1, tyre surface feeding system 3 is unloaded automatically, and molding machine system 2 is longitudinally disposed, It is held in the mouth respectively with 2 phase of molding machine system the front end that molding machine system 2 is arranged in carcass feeding system 1, tyre surface feeding system 3 It connects, unloads the rear end that molding machine system 2 is arranged in tire system 9 automatically；Using modularization process, original is rationally cut there are three process For the assisted automated movement of three modules and optimization operative employee's process 3 process modules are carried out simultaneously.Disparate modules Step sequence do not influence, each step sequence has certain operation fault tolerance and adjustment time.Time production cycle can be superimposed while carry out, Substantially shorten the production unit period.Improve 50% or more production efficiency.

As shown in figure 5, the carcass feeding system 1 includes feed frame 11 and charging frame head apparatus 10, charging head dress 10 one end that feed frame 11 is set are set, the feed head device 10 includes liner material guide device 12 and multiple curtain yarn guides Device 13, is provided with that liner leads opening lever 14 and multiple cords lead opening lever 15 on the feed frame 11, and liner leads opening lever 14 and more A cord leads multiple stations on the corresponding feed frame 11 of opening lever 15, and liner is led opening lever 14 and is connected with 12 phase of liner material guide device, institute The multiple cords stated lead opening lever 15 and are separately connected multiple cord conveying sections 18, and multiple cord conveying sections 18 are connected respectively has curtain yarn to lead Expect device 13.The liner leads opening lever 14 and feed frame 11 is arranged in close to one end of charging frame head apparatus 10, and cord leads opening lever 15 be three, and three cords lead opening lever and 15 are successively set on the upper of feed frame 11, and from the bottom to top and to be correspondingly arranged one layer of cord defeated 1801, two layers of section, 1802, three layers of cord conveying section cord conveying section 1803 is sent, one layer of 1801, two layers of cord conveying section cord is defeated It send one end of 1802, three layers of cord conveying section 1803 of section to respectively correspond three cords of linking and leads opening lever 15, the other end respectively corresponds It is connected a curtain yarn material guide device 13.Liner leads and is provided with the first liner centering device between opening lever 14 and liner material guide device 12 16；It is led with three cords 1801, two layers of one layer of cord conveying section, 1802, three layers of the cord conveying section cord conveying section 1803 The first cord centering device 17 is respectively arranged between opening lever 15.

As shown in figure 5, charging frame head apparatus 10 includes two pieces of mounting plates 19, the liner material guide device 12 and multiple curtains Yarn material guide device 13 is arranged between two pieces of mounting plates 19, and liner material guide device 12 is arranged in bottom, multiple curtain yarn material guide devices 13 are successively set on the top of liner material guide device 12, and one end of liner material guide device 12 and multiple curtain yarn material guide devices 13 is hinged Setting is provided with multiple guide grooves 1901 on two pieces of mounting plates 19, and in the other end of two pieces of mounting plates 19 from the bottom to top, such as Shown in Fig. 6, position adjusting and locking mechanism is correspondingly arranged on the liner material guide device 12 and multiple curtain yarn material guide devices 13 1902, position adjusting and locking mechanism 1902 is arranged in guide groove 1901.

As shown in fig. 7, liner material guide device 12 includes connecting plate 1201, pusher cylinder 1202, adjustable shelf 1203, conveying roller The 1204, second liner centering device 1205 of cylinder, liner presser device 1206 and liner disconnecting device 1207, two pieces of connecting plates 1201 The two sides of adjustable shelf 1203 are set, as shown in figure 8, guide groove 1209 is provided on connecting plate 1201, the side of adjustable shelf 1203 Face is respectively arranged with linear guide 1210, and linear guide 1210 is arranged in guide groove 1209, and the pusher cylinder 1202 is set It sets on connecting plate 1201, the piston rod of pusher cylinder 1202 is connected with the adjustable shelf 1203；The conveying roll 1204 are arranged in the rear end of adjustable shelf 1203, the setting second liner centering device on the top of conveying roll 1204 1205, the second liner centering device 1205 includes that two blocks of fixed middle plates 1211, two determine axis 1212 and fixed middle adjusting screw rod 1213, Described two determine axis 1212 and are arranged in parallel with conveying roll 1204, and two blocks of fixed middle plates 1211 are set on two by axis respectively Root is determined on axis 1212, and swivel nut is respectively arranged on two blocks of fixed middle plates 1211, and the fixed middle adjusting screw rod 1213 passes through Two swivel nut settings are determined for two pieces to be provided with more fixed middle deflector rolls 1214 on middle plates 1211；The liner disconnecting device 1207 The front end of adjustable shelf 1203 is set, as shown in figure 9, liner disconnecting device 1207 include liner cut-off knife 1215, cut-off knife seat 1216, Magnetic coupling rodless cylinder 1217 and line slide rail 1218, cut-off knife seat 1216 are sequentially connected with 1217 phase of magnetic coupling rodless cylinder, cut out Tool apron 1216 is disposed longitudinally on line slide rail guide rail 1218 by sliding slot, and liner cut-off knife 1215 is arranged in oblique angle in cut-off knife seat On 1216.The liner presser device 1206 is two sets, and the forward and backward setting of two sets of liner presser devices 1206 is cut off in liner to be filled Set 1207 two sides.

As shown in Figure 10, liner presser device 1206 includes pressing plate 1224, square shaft 1225, pressing plate bearing block 1226, pressing plate Connecting rod 1227, pressing plate cylinder 1228, the square shaft 1225 are disposed longitudinally in adjustable shelf 1203, and pressing plate 1224 is fixed at On square shaft 1225, two spindle noses of square shaft 1225 are arranged in pressing plate bearing block 1226, and a spindle nose is connected with pressing plate connecting rod 1227 It connects, the pressing plate cylinder 1228 is fixed on adjustable shelf 1203, piston rod and 1227 phase of pressing plate connecting rod of pressing plate cylinder 1228 Hingedly.

As shown in Figure 10 and Fig. 7, liner disconnecting device 1207 further includes heater 1219, and the heater 1219 is arranged In the side of adjustable shelf 1203, the U-type groove 1220 of setting accommodating liner cut-off knife 1215, the cut-off knife seat on heater 1219 1216 include attachment base 1222, heat insulating mattress 1221 and cylinder attachment base 1223,1215 company of being fixed at of liner cut-off knife On joint chair 1222, heat insulating mattress 1221 be arranged between liner cut-off knife 1215 and attachment base 1222, cylinder attachment base 1223 with it is described Magnetic coupling rodless cylinder 1217 be connected.

As shown in FIG. 11 and 12, two guiding conveying rollers 1228 are provided with below the rear end of adjustable shelf 1203, two are led 14 phases of opening lever are led with the liner to conveying roller 1228 to be connected.

As shown in figure 13, curtain yarn material guide device 13 includes connecting plate 1301, pusher cylinder 1302, adjustable shelf 1303, conveying The two sides of adjustable shelf 1303 are arranged in roller 1304 and the second cord centering device 1305, two pieces of connecting plates 1301, such as Figure 14 institute Show, guide groove 1307 is provided on connecting plate 1301, and the side of adjustable shelf 1303 is respectively arranged with linear guide 1306, and straight line is led Rail 1306 is arranged in guide groove 1307, and the pusher cylinder 1302 is arranged on connecting plate 1301, pusher cylinder 1302 Piston rod is connected with the adjustable shelf 1303；The upper of adjustable shelf 1303 is arranged in the conveying roll 1304, is conveying The top setting of the roller 1,304 second cord centering device 1305, the second cord centering device 1305 include in two pieces fixed Plate 1308, two determine axis 1309 and it is fixed in adjusting screw rod 1310, described two are determined axis 1309 and conveying roll 1304 is flat It goes and is arranged, two blocks of fixed middle plates 1308, which are set on two by axis respectively, to be determined on axis 1309, and on two blocks of fixed middle plates 1308 It is respectively arranged with swivel nut, the middle adjusting screw rod 1310 of determining passes through two swivel nuts settings, is respectively provided on two blocks of fixed middle plates 1308 There are more fixed middle deflector rolls 1311；The front end of the adjustable shelf 1303 is provided with longitudinally disposed supporting plate 1312, supporting plate 1312 Front end is provided with longitudinally disposed light-duty roller 1313.It is provided between light-duty roller 1313 and the second cord centering device 1305 Anti-sticking contact bar 1314, it is anti-sticking to contact the tapered strip that protrusion is provided at the top of bar 1314；Setting below the rear end of adjustable shelf 1303 There are two guiding conveying rollers 1315, two guiding conveying rollers 1315 are led 15 phases of opening lever with the cord and are connected.The carcass Existing feedstock direction is symmetrically changed to right side by feeding system from left side, is unloaded tire for rear middle part and is reserved automatic logistics space.And Inner liner is bonded severing and is changed to the automatic severing of the hot knife of temperature control by manual severing, and severing bevel angle is fixed in rodless cylinder driving, full Sufficient technique requirement.Rocker is flexible to be changed to cylinder linear guide mechanism by air cylinder guide rod structure, increases rigidity and precision.Cooperation is automatic Tire transfer device is unloaded, automatic logistics channel is got through.

Tire production system provided by the utility model includes multiple centering devices, wherein the first liner centering device 16 and first the structure of cord centering device 17 can be with the second liner centering device 1205,1305 knot of the second cord centering device Structure is similar, specifically: including two pieces it is fixed in plates, two determine axis and it is fixed in adjusting screw rod, two blocks of fixed middle plates pass through axle sleeve respectively Setting is determined on axis at two, and swivel nut is respectively arranged on two blocks of fixed middle plates, and the fixed middle adjusting screw rod passes through two Swivel nut setting is determined for two pieces to be provided with more fixed middle deflector rolls on middle plates.

As shown in figure 15, the tyre surface feeding system 3 includes the tyre surface I-beam wheel 31 set gradually along feedstock direction, tire Lead out stripping off device 32, tyre surface deviation correcting device 33, tread transferring device 34, tyre surface automatic cutting device 35 and tyre surface pinch roller dress in face 36 are set, the tyre surface I-beam wheel 31 is led out 32 phase of stripping off device with tyre surface and is connected, and it includes side by side that tyre surface, which leads out stripping off device 32, The multiple guide rollers 3201 being arranged；Tyre surface feed frame system, tyre surface I-beam wheel lead out stripping off device, and tyre surface deviation correcting device guarantees The stability of tyre surface semi-finished product shape.

As shown in figure 16, the tread transferring device 34 includes that tyre surface conveys fixed frame 3401, tyre surface feed adjustment Frame 3402, tyre surface conveying belt device 3403 and tyre surface pressure roller 3404；It is arranged above the tyre surface conveying fixed frame 3401 There is line slide rail 3405, the slide 3410 that the tyre surface feed adjustment frame 3402 is arranged by bottom is arranged in line slide rail On 3405, as shown in figure 17, being provided on tyre surface conveying fixed frame 3401 can drive tyre surface feed adjustment frame 3402 straight The driving cylinder 3406 slided on line sliding rail 3405；The tyre surface feed adjustment frame 3402 that the tyre surface deviation correcting device 33 is arranged in Front end, tyre surface conveying belt device 3403 be arranged on tyre surface feed adjustment frame 3402, multiple, tire is arranged in tyre surface pressure roller 3404 The top of tyre surface conveying belt device 3403 is set before and after face pressure roller 3404, and the setting of tyre surface automatic cutting device 35 exists The front end of tyre surface feed adjustment frame 3402.Tread transferring device avoids the skidding and sideslip problem of belt tensioning system.

The tyre surface conveying belt device 3403 passes through conveyer belt fixed mount setting on tyre surface feed adjustment frame 3402, Tyre surface pressure roller 3404 is respectively set one to be forward and backward on tyre surface conveying belt device 3403, and in tyre surface conveying belt device 3403 middle part is provided with tyre surface length calculator.

The front and back ends of 3402 side of tyre surface feed adjustment frame are respectively arranged with drawstring fixed frame, two drawstring fixed frames it Between be provided with drawstring.

The tyre surface feed adjustment frame 3402 is made of adjustment seat 3409 and Mobile base 3408, and the setting of Mobile base 3408 exists The lower section of adjustment seat 3409, the slide 3410 are fixed at the lower section of Mobile base 3408, the tyre surface deviation correcting device 33, tread transferring device 34 and tyre surface automatic cutting device 35 are arranged in adjustment seat 3409, one end of adjustment seat 3409 with Mobile base 3408 is hinged, and the other end adjusts angle by setting angle adjustment device 37.

As shown in figure 18, the angle adjustment device 37 includes adjustable plate 3701, adjusting handle 3702, fixed link 3703, the both ends of Mobile base 3408, adjustable plate is arranged in Adjusting bolt Adjusting screw 3704 and adjusting screw rod 3705, the adjustable plate 3701 Sliding slot is provided on 3701, adjustment seat 3409 is arranged in sliding slot by setting end axis, and fixed link 3703 is arranged in adjustment seat In 3409, the Adjusting bolt Adjusting screw 3704 is fixed in fixed link 3703, and the upper end for adjusting screw rod 3705 is threaded through Adjusting bolt Adjusting screw In 3704, the setting of adjusting handle 3702 is on adjusting screw rod 3705.

As shown in figs. 19-21, the tyre surface automatic cutting device 35 includes cut-off knife fixed plate 3501, cut-off knife adjustment seat 3502, cut-off knife seat 3503, cut-off knife driving cylinder 3504 and cut-off knife 3505；The cut-off knife adjustment seat 3502 is fixed at two pieces Between cut-off knife fixed plate 3501, the cut-off knife seat 3503 is arranged by slide bar 3506 and sliding sleeve 3507 in cut-off knife adjustment seat 3502 On, cut-off knife driving cylinder 3504 is fixed on the upper end of cut-off knife adjustment seat 3502, and cut-off knife seat 3503 and cut-off knife drive cylinder 3504 Piston rod is connected, and the cut-off knife 3505 is fixed on cut-off knife seat 3503.The front lower portion of the cut-off knife adjustment seat 3502 Two sides pass through fixing bolt respectively and are fixed in two pieces of cut-off knife fixed plates 3501, as shown in figure 23, two pieces of cut-off knife fixed plates 3501 Upper back is respectively arranged with an arc groove 3508, and the upper rear end two sides of the cut-off knife adjustment seat 3502 pass through respectively leads It is fixed in arc groove 3508 to fixed device 3509；And it is provided with connecting rod 3510 between two pieces of cut-off knife fixed plates 3501, It is provided with fixing sleeve 3511 in connecting rod 3510, attachment base 3512 is provided on fixing sleeve 3511, a screw rod 3513, which passes through, to be connected The bottom of joint chair, screw rod 3513 is connected by bulb spherical plain bearing rod end 3515 with the cut-off knife adjustment seat 3502, screw rod 3513 top is provided with adjusting handle 3514.

As shown in figure 20, cut-off knife driving cylinder connects cut-off knife seat 3503 by floating junction, is arranged on cut-off knife seat There is thermal insulation board 3516, heat block 3517 is provided with below thermal insulation board 3516,3518 He of cut-off knife pressing plate is set below heat block 3517 Cut-off knife fixed plate 3501, the cut-off knife are arranged between cut-off knife pressing plate 3518 and cut-off knife fixed plate 3501.As shown in figure 22, institute The cut-off knife 3505 stated includes knife mounting portion 3519 and blade 3520, and the side of cut-off knife 3505, blade is arranged in the blade 3520 3520 use V-structure, and 3503 top of cut-off knife seat is provided with protective plate.Disconnected tyre surface, efficiency are cut up with a hay cutter using tyre surface temperature control knife It is high and can guarantee to cut angle.

As shown in Figure 16 and 24, the tyre surface pressing wheel device 36 includes Z-type fixed frame 3601, pinch roller 3602, pinch roller gas Cylinder 3603 and pinch roller fixed frame 3604, the lower part of Z-type fixed frame 3601 is fixed on tyre surface feed adjustment frame 3402, described 3603 upper end of pinch roller cylinder be fixed at the top of Z-type fixed frame 3601, pinch roller fixed frame 3604 and pinch roller cylinder 3603 Piston rod be connected, the position of the pinch roller 3602 is located above the rear end of tyre surface conveying belt device 3403, pinch roller 3602 are movably arranged on pinch roller fixed frame 3604 by axis；The 3604 upper end two sides of pinch roller fixed frame are also respectively provided with Guiding axis 3605, there are two axle sleeves, guiding axis 3605 to be threaded through in axle sleeve for setting on the Z-type fixed frame 3601.

As shown in Figs 1-4, the molding machine 2 include molding machine base 20 and the flat drum that is arranged on same central axis at Type device 4, tyre bead presetter device 6, transmitting loop device 5, post forming drum device 8；The flat bulging molding machine 4 passes through setting Carcass rolling device is connected with 1 phase of carcass feeding system, and the left side of flat drum molding machine 4 is disposed with transmitting loop device 5, tire Presetter device 6 and post forming drum device 8 are enclosed, post forming drum device 8 is by setting tyre surface rolling device and tyre surface feed 3 phases of uniting linking, the transmitting loop device 5 and tyre bead presetter device 6 are arranged on railroad 21 and left and right can slide, and create The property made is produced using the smooth method of twin drum, puts down drum fitting carcass component, the matrix body tube that liner and cord are formed is as independent portion Part is transmitted, and buckle ring and anti-package movement is integrated together carry out automated production with tyre surface joint movement, using once-through method Molding mode.Optimize operator and operate step sequence, it is only necessary to be bonded, by tire and put circle.Simultaneously because by buckle ring, anti-package and Tyre surface joint movement integrated optimization automatically into can carry out, and then substantially reduce following for production list tire simultaneously with joint movement The ring time greatly improves production efficiency.

As shown in figure 25, the tyre bead presetter device 6 includes the preset loop device 61 of left tyre bead and the preset ring dress of right tyre bead Set 62；As shown in figure 4, the molding machine further includes molding machine base 22 and transmitting ring Mobile base 23, the molding machine bottom It is provided with rack gear 24 on seat 22, transmits and is provided with helical gear 25 on ring Mobile base 23, helical gear 25 is connected with driving dress It sets, helical gear 25 is meshed with rack gear 24 drives the left and right movement on molding machine base 22 of transmitting ring Mobile base 23；

As shown in figure 26, putting down drum molding machine 4 includes flat drum transmission shaft 41, flat drum pull rod 42, assembly drum tile 43, tile Mounting base 44 and retainer 45, flat bulging 41 end of transmission shaft are mutually sequentially connected with driving device, the flat bulging pull rod 42 are arranged in the axis hole of flat drum transmission shaft 41, and the guide groove 46 of a plurality of perforation axis hole is provided on flat drum transmission shaft 41, More pin shafts 47 are provided in guide groove 46, the pin shaft 47 is fixedly connected in axis hole with flat drum pull rod 42, more pin shafts 47 respectively correspond on the outside of flat drum transmission shaft 41 and are connected with a retainer 45, and it is sliding that taper is provided on the retainer 45 Rail 49 is provided with the compatible sliding slot 48 of taper sliding rail 49, the assembly drum tile 43 on the inside of the tile mounting base 44 It is mounted on the outside of tile mounting base 44.

As in figs. 27 and 28, the preset loop device of left tyre bead and the preset loop device of right tyre bead include adjustment seat 6001,6,002 two half buckle rings of mounting base, 6003, two swing seats 6004, driving cylinder 6005, push rod 6006 and two gears 6007, as shown in figure 29,6001 lower part of adjustment seat, which is provided with, adjusts screw hole 6008, and is arranged in the bottom of transmitting ring Mobile base 23 There is adjusting screw rod 6013, adjusting screw rod 6013 passes through two adjusting screw hole 6008 settings, and the setting of mounting base 6002 is being adjusted It saves on seat 6001, guide groove 6009 is provided in mounting base 6002, guide groove 6009 is separately positioned in linear guide 6010, institute There are two swing seats 6004, two swing seats 6004 to be sequentially connected respectively with two gears 6007 for setting in the mounting base 6002 stated, gear 6007 intermeshing control swing seat 6004 expansion are closed up, and the side of mounting base 6002, wherein at least one is arranged in gear 6007 A gear 6007 is sequentially connected with 6006 phase of push rod, the piston rod of one end connection of push rod 6006 driving cylinder 6005； Two and half buckle rings 6003 are fixedly connected with two swing seats 6004 respectively, and half buckle ring 6003 is by bead ring 6011 and buckle ring Seat 6012 is constituted, and buckle ring seat 6012 is semiorbicular magnetic plate, and buckle ring seat 6012 is fixed on the inner ring of bead ring 6011.And one The two sides of a half buckle ring 6003 are respectively arranged with limiting device 6015；The end of adjusting screw rod 6013 is provided with adjusting handle 6014。

As shown in figs. 30-33, the transmitting loop device 5 includes pedestal 51, ring body 52, turntable 53, pressure ring 54 and transmitting Ring drives cylinder 55；The ring body 52 is fixed on pedestal 51, and turntable 53 is movably arranged on ring body 52 by pressure ring 54 On, the side of turntable 53 is provided with pushing block 56, and the piston rod of the transmitting ring driving cylinder 55 is hinged with pushing block 56 Turntable 53 can be driven to rotate in ring body 52；More one slide rails 57 it have been arranged radially in the ring body 52, on every one slide rail 57 Sliding is provided with guide bracket 58, and the spindle nose 59 being axially arranged is provided on guide bracket 58, corresponds to every spindle nose 59 on the turntable 53 It is provided with oblique radial guide groove 5301, the spindle nose 59 is located in guide groove 5301；The guide bracket 58 it is radial to It is inside provided with connection frame 5801, the inner end of connection frame 5801 is provided with grip block 5802, and 5802 inner ring of grip block is cut Face is arc, and each grip block 5802 closes up rear 5802 inner ring of grip block and constitutes cylindrical surface, and 5802 inner ring of grip block is equal Cloth is provided with several vacuum chucks 5803.The spindle nose 59 is provided with eccentric needle roller cam guide, eccentric needle roller cam Guider is in contact with guide groove 5301；Y-shaped connector 5804, Y-shaped connector are provided on the piston rod of the transmitting ring driving cylinder 5804 are hinged with the pushing block 56；The sliding rail 57 is the six roots of sensation, is correspondingly arranged on six pieces of grip blocks 5802；Described Vacuum chuck 5803 uses ripple type vacuum chuck.The intensive vacuum chuck of grip block realizes soft form material and keeps vertical Effective transmitting of body regular shape.It realizes carcass transmitting and buckle ring transmitting while carrying out.

As shown in figure 4, molding machine further includes the pre- rack unit 7 of steel wire, the pre- rack unit 7 of the steel wire is arranged in left tire Preset loop device 61 and the preset 62 middle part side of loop device of right tyre bead are enclosed, as shown in Figure 34-37, the pre- rack unit 7 of steel wire includes Movable stand 71, oscillatory gearing mechanism 72, rocker 73, adjusting bracket 74, left preset frame 75 and right preset frame 76 are constituted, the movement Frame 71 is arranged on molding machine base 20 by guide rail, and oscillatory gearing mechanism 72 is arranged on movable stand 71, oscillatory gearing mechanism 72, which are drivingly connected controllable rocker 73 with rocker 73, is rocked in the preset loop device 61 of left tyre bead and the preset loop device 62 of right tyre bead Between, the top of rocker 73 is arranged in the adjusting bracket 74, and adjusting bracket 74 is axial to be provided with axis 7401 and lower axle 7402, described The preset frame in a left side 75 and right preset frame 76 be set on upper axis 7401 and lower axle 7402 by axis, and in upper axis 7401 and lower axle It is provided with adjusting screw rod 7403 between 7402, is respectively arranged with swivel nut on the preset frame 75 in the left side and right preset frame 76, it is described Adjusting screw rod 7403 pass through two swivel nuts and adjust left preset framves 75 and the left and right movement of right preset frame 76；The preset frame in a left side 75 are fixed at preset frame including preset frame fixed plate 7501 and preset frame disk 7502, the swivel nut with right preset frame 76 7501 bottom of fixed plate, preset frame disk 7502 are fixed at the top of preset frame fixed plate 7501；It is set on preset frame disk 7502 Multiple axially projecting preset frame spindle noses 7503 are set, multiple preset frame spindle noses 7503 are circumferential to be arranged on preset frame disk 7502.In advance The top that preset frame fixed plate 7501 is hingedly arranged in by connecting shaft for frame disk 7502 is set, preset 7502 outer ring of frame disk is circumferentially set It is equipped with arc groove 7504, and is provided with preset frame driving cylinder 77 in preset frame fixed plate 7501, preset frame drives cylinder 77 Piston rod on connector 79 is set, connector, 79 are arranged in arc groove 7504 and with 7504 phase of arc groove and fix；It is preset The inner ring of frame disk 7502 is hingedly provided with more spindle nose connecting rods 7505, preset frame spindle nose 7503 setting in tiltedly radial It is provided with secured adjusted disk 7506 in the outer end of more spindle nose connecting rods 7505, and in the outside of preset frame disk 7502, it is fixed to adjust Outside on section disk 7506 is provided with a plurality of tiltedly radial guide groove 7507, the preset frame spindle nose 7503 and is correspondingly arranged In guide groove 7507.Spring 7508, preset frame are provided between the preset frame spindle nose 7503 and spindle nose connecting rod 7505 Spindle nose 7503 can in spindle nose connecting rod axis 7401 to movement.73 two sides of rocker are respectively arranged with oil buffer 78. 7403 both ends of adjusting screw rod are provided with adjusting handle 7405.The oscillatory gearing mechanism 72 includes rack gear fixed frame 7201, tooth Bar cylinder 7202, rack gear 7203 and gear 7204；Rack gear cylinder 7202 is fixed on rack gear fixed frame 7201, described Rack gear 7203 be arranged on rack gear fixed frame 7201, the end of rack gear 7203 is connected with rack gear cylinder 7202, gear 7204 and Rack gear 7203 is engaged, and the axis of gear 7204 and the rocker 73 are sequentially connected.

As shown in figures 38 and 39, the tire system 9 of unloading automatically includes crossbeam 91, column 92, unloads tire Mobile base 93, guide rod 94, attachment base 95, slide 96, connection frame 97, fixture fixed frame 9003 and fixture 98, the crossbeam 91 are fixed by column 92 It is arranged above molding machine system 2, the two sides of crossbeam 91 are respectively arranged with line slide rail 9001, and the tire Mobile base 93 that unloads is set Setting on line slide rail 9001 and driven by driving device can the left and right sliding on line slide rail 9001；The guide rod 94 is Two, two guide rods 94 are set on by axis to be unloaded on tire Mobile base 93, the lower end connection of two guide rods 94 attachment base 95, and cylinder 99 is provided on unloading tire Mobile base 93, the attachment base 95 that the piston rod connection of cylinder 99 is described is drivingly connected seat 95 move up and down, and the slide 96 is fixed at 95 lower section of attachment base, and linear guide 9002, institute are provided on slide 96 The connection frame 97 stated is two, and two connection frames 97 are arranged in linear guide 9002, and two connection frames 97 are respectively arranged with gas Cylinder is drivingly connected frame and moves in linear guide 9002, and two fixture fixed frames 9003 are respectively fixedly disposed at two connection frames 97 Lower section, the fixture 98 include that two and half fixtures 9004 and two driving cylinders 9005 are constituted, two and half fixtures, 9004 top It is fixedly connected respectively with two fixture fixed frames 9003, lower part is provided with two pieces of curved splints 9006, two pieces of curved splints 9006 Between be hinged, the outside of lower curved clamping plate 9006 is provided with articulated joint 9007, the driving cylinder 9005 is arranged On fixture fixed frame 9003, the piston rod of driving cylinder 9005 is hinged with the articulated joint 9007.

As shown in figure 40, the driving device includes driving 9008, two synchronous pulleys 9009 of synchronous belt and driving electricity The both ends of crossbeam 91 are arranged in machine 9010, two synchronous pulleys 9009, and a synchronous pulley 9009 is passed on from one to another with driving motor 9010 Dynamic connection, driving synchronous belt 9008 are erected on two synchronous pulleys 9009, and described unloading is fixedly installed on tire Mobile base 93 Synchronous belt pinch roller 9011, synchronous belt pinch roller 9011 and driving synchronous belt 9008 are sequentially connected.

Tire production system provided by the utility model is suitable for electric motorcycle book, the wheel viviparity of car or other vehicle classes It produces.

It is as follows that technique walks sequence:

→ the preset frame of steel wire is automatically sent on bead insertdevice → is placed on steel wire to preset frame to complete on first drum The carcass of forming is sent to second assembly drum → the with the steel wire put well by patch liner → patch curtain yarn → carcass bead insertdevice Two drums are automatically performed anti-package, roll-in, patch tyre surface, roll-in, pressure tread joint → automatic tire demounting device grab tire to taking the position of foetus Set → take tire.

Claims (9)

1. a kind of tyre building machine system (2), it is characterised in that: the system includes molding machine base (20) and setting in same Flat bulging molding machine (4), transmitting loop device (5) in mandrel, tyre bead presetter device (6), post forming drum device (8)；It is described Flat bulging molding machine (4) be mutually connected with carcass feeding system (1), being disposed with transmitting on the left of flat drum molding machine (4) Loop device (5), tyre bead presetter device (6) and post forming drum device (8), the transmitting loop device (5) and the preset dress of tyre bead It sets (6) and is arranged on railroad (21) and left and right can slide, railroad (21) is arranged on molding machine base (20), institute The tyre bead presetter device (6) stated includes the preset loop device of left tyre bead (61) and the preset loop device of right tyre bead (62).

2. tyre building machine system (2) according to claim 1, it is characterised in that: the molding machine further includes molding Machine base (22) and transmitting ring Mobile base (23), are provided with rack gear (24) on the molding machine base (22), and transmitting ring is mobile It is provided with helical gear (25) on seat (23), helical gear (25) is connected with driving device, helical gear (25) and rack gear (24) phase Engagement driving transmitting ring Mobile base (23) left and right movement in molding machine base (22).

3. tyre building machine system (2) according to claim 2, it is characterised in that: the preset loop device of left tyre bead (61) and the preset loop device of right tyre bead (62) includes adjustment seat (6001), mounting base (6002), two and half buckle rings (6003), two A swing seat (6004), driving cylinder (6005), push rod (6006) and two gears (6007), adjustment seat (6001) lower part are provided with It adjusts screw hole (6008), and is provided with adjusting screw rod (6013) in the bottom of transmitting ring Mobile base (23), adjusting screw rod (6013) It is arranged across two adjusting screw holes (6008), the mounting base (6002) is arranged on adjustment seat (6001), mounting base (6002) it is provided on guide groove (6009), guide groove (6009) is separately positioned on linear guide (6010), the installation There are two swing seat (6004), two swing seats (6004) to be sequentially connected respectively with two gears (6007) for setting in seat (6002), gear (6007) intermeshing control swing seat (6004) is unfolded or closes up, and gear (6007) is arranged in the side of mounting base (6002), In at least one gear (6007) be mutually sequentially connected with push rod (6006), one end of push rod (6006) connection driving cylinder (6005) piston rod；Two and half buckle rings (6003) are fixedly connected with two swing seats (6004) respectively, half buckle ring (6003) it is made of bead ring (6011) and buckle ring seat (6012), buckle ring seat (6012) is semiorbicular magnetic plate, buckle ring seat (6012) it is fixed on the inner ring of bead ring (6011), and is respectively arranged with limiting device in the two sides of one and half buckle rings (6003) (6015), the end of adjusting screw rod (6013) is provided with adjusting handle (6014).

4. tyre building machine system (2) according to claim 1, it is characterised in that: the transmitting loop device (5) includes Pedestal (51), ring body (52), turntable (53), pressure ring (54) and transmitting ring driving cylinder (55)；Ring body (52) fixation is set It sets on pedestal (51), turntable (53) is movably arranged on ring body (52) by pressure ring (54), and the side of turntable (53) is provided with Pushing block (56), the piston rod of transmitting ring driving cylinder (55) are hinged with pushing block (56) and turntable (53) can be driven to exist Ring body rotates on (52)；It has been arranged radially more one slide rails (57) in the ring body (52), sliding is set on every one slide rail (57) It is equipped with guide bracket (58), the spindle nose (59) being axially arranged is provided on guide bracket (58), the turntable corresponds to every spindle nose on (53) (59) it is provided with oblique radial guide groove (5301), the spindle nose (59) is located in guide groove (5301)；Described leads Seat (58) has been disposed radially inwardly connection frame (5801), and the inner end of connection frame (5801) is provided with grip block (5802), described Grip block (5802) interior ring cross-section be arc, each grip block (5802) close up rear grip block (5802) inner ring constitute it is cylindrical Face, the grip block (5802) inner ring are uniformly arranged several vacuum chucks (5803).

5. tyre building machine system (2) according to claim 4, it is characterised in that: the spindle nose (59) is provided with partially Heart needle roller cam guide is provided with Y-shaped connector (5804), Y-shaped connector on the piston rod of described transmitting ring driving cylinder (55) (5804) it is hinged with the pushing block (56)；The sliding rail (57) is the six roots of sensation, is correspondingly arranged on six pieces of grip blocks (5802)；The vacuum chuck (5803) uses ripple type vacuum chuck.

6. tyre building machine system (2) according to claim 1, it is characterised in that: the molding machine further includes that steel wire is pre- Rack unit (7), the pre- rack unit of the steel wire (7) setting is in the preset loop device of left tyre bead (61) and the preset ring dress of right tyre bead Side in the middle part of (62) is set, the pre- rack unit of steel wire (7) includes movable stand (71), oscillatory gearing mechanism (72), rocker (73), adjusts Frame (74), left preset frame (75) and right preset frame (76) are constituted, and the movable stand (71) is arranged by guide rail in molding machine machine On seat (20), oscillatory gearing mechanism (72) is arranged on movable stand (71), and oscillatory gearing mechanism (72) and rocker (73) driving connect It connects controllable rocker (73) to be rocked among the preset loop device of left tyre bead (61) and the preset loop device of right tyre bead (62), the tune Frame (74) setting is saved on the top of rocker (73), adjusting bracket (74) is axially provided with axis (7401) and lower axle (7402), described The preset frame (76) of the preset frame (75) in a left side and the right side be set on upper axis (7401) and lower axle (7402) by axis, and in upper axis (7401) it is provided between lower axle (7402) adjusting screw rod (7403), on the preset frame (75) in a left side and right preset frame (76) It is respectively arranged with swivel nut, the adjusting screw rod (7403) passes through two swivel nuts and adjusts left preset frame (75) and right preset frame (76) Left and right movement；The preset frame (75) in a left side and right preset frame (76) include preset frame fixed plate (7501) and preset frame disk (7502), the swivel nut is fixed at preset frame fixed plate (7501) bottom, and preset frame disk (7502) is fixed at pre- Set the top of frame fixed plate (7501)；Multiple axially projecting preset frame spindle noses (7503) are set on preset frame disk (7502), it is more A preset frame spindle nose (7503) is circumferentially arranged on preset frame disk (7502).

7. tyre building machine system (2) according to claim 6, it is characterised in that: the preset frame disk (7502) passes through The top of preset frame fixed plate (7501) is hingedly arranged in connecting shaft, and preset frame disk (7502) outer ring is circumferentially provided with arc groove (7504), it and on preset frame fixed plate (7501) is provided with preset frame driving cylinder (77), preset frame driving cylinder (77) Connector (79) are set on piston rod, connector (79) setting is mutually fixed in arc groove (7504) and with arc groove (7504)； The inner ring of preset frame disk (7502) is hingedly provided with more spindle nose connecting rods (7505), the preset frame spindle nose in tiltedly radial (7503) it is arranged and is provided with secured adjusted disk in the outer end of root spindle nose connecting rod (7505), and on the outside of preset frame disk (7502) (7506), the outside on secured adjusted disk (7506) is provided with a plurality of tiltedly radial guide groove (7507), the preset frame Spindle nose (7503) is correspondingly arranged in guide groove (7507)；The preset frame spindle nose (7503) and spindle nose connecting rod (7505) it Between be provided with spring (7508), preset frame spindle nose (7503) can in spindle nose connecting rod axis (7401) to movement；The rocker (73) two sides are respectively arranged with oil buffer (78)；Adjusting screw rod (7403) both ends are provided with adjusting handle (7405).

8. tyre building machine system (2) according to claim 6, it is characterised in that: the oscillatory gearing mechanism (72) Including rack gear fixed frame (7201), rack gear cylinder (7202), rack gear (7203) and gear (7204)；The rack gear (7203) is set It sets on rack gear fixed frame (7201), the end of rack gear (7203) is connected with rack gear cylinder (7202), gear (7204) and tooth Item (7203) is engaged, and the axis of gear (7204) and the rocker (73) are sequentially connected.

9. tyre building machine system (2) according to claim 1, it is characterised in that: flat bulging molding machine (4) packet Flat drum transmission shaft (41), flat drum pull rod (42), assembly drum tile (43), tile mounting base (44) and retainer (45) are included, it is described Flat bulging transmission shaft (41) end be mutually sequentially connected with driving device, described flat bulging pull rod (42) setting is in flat drum transmission shaft (41) in axis hole, and a plurality of guide groove (46) for penetrating through axis hole is provided on flat drum transmission shaft (41), in guide groove (46) More pin shafts (47) are provided with, the pin shaft (47) is fixedly connected in axis hole with flat drum pull rod (42), more pin shafts (47) It respectively corresponds on the outside of flat drum transmission shaft (41) and is connected with a retainer (45), the retainer is provided with cone on (45) Shape sliding rail (49), tile mounting base (44) inside is provided with the compatible sliding slot (48) of taper sliding rail (49), described Assembly drum tile (43) is mounted on the outside of tile mounting base (44).