CN205732691U - A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar - Google Patents

A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar Download PDF

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Publication number
CN205732691U
CN205732691U CN201620086522.2U CN201620086522U CN205732691U CN 205732691 U CN205732691 U CN 205732691U CN 201620086522 U CN201620086522 U CN 201620086522U CN 205732691 U CN205732691 U CN 205732691U
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CN
China
Prior art keywords
die
stabiliser bar
hydraulic jack
workpiece
clamping cylinder
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Expired - Fee Related
Application number
CN201620086522.2U
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Chinese (zh)
Inventor
郭玉昌
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Zhiyan Zhenxinjie Automotile Suspension Technology Co Ltd
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Zhiyan Zhenxinjie Automotile Suspension Technology Co Ltd
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Priority to CN201620086522.2U priority Critical patent/CN205732691U/en
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Publication of CN205732691U publication Critical patent/CN205732691U/en
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Abstract

This utility model relates to a kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar, including work platforms, shaped device, the placement stabiliser bar workpiece of level on work platforms, the top of stabiliser bar workpiece, arranges clamping cylinder on work platforms;The lower section of stabiliser bar workpiece arranges shaped device;Outside clamping cylinder, symmetry arranges hydraulic jack, hydraulic jack vertical stabiliser bar workpiece, shaped device and clamping cylinder act on the middle part being fixed on workpiece jointly, wedge block is installed in the front end of hydraulic jack, roller is installed on wedge block, the semi-circular recesses adaptive with stabiliser bar workpiece is had on the excircle of roller, hydraulic jack force pushing and pressing stabiliser bar workpiece, stabiliser bar workpiece is made to bend downwards, after hot-forming, directly carry out Quenching Treatment in pond, this utility model simple in construction, reduce the be collapsed deformation at the deformation oblate post of ladder of workpiece, it is suitable for the needs of multi-item production.

Description

A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar
Technical field
This utility model belongs to metal heat pressing field shaping technique, is specifically related to a kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar.
Background technology
Automotive Stabilizer Bar is a kind of important flexible member in automotive suspension, and its effect is to prevent vehicle body from excessive horizontal inclination occurring when turning, and its objective is prevent automobile sideways overturning and improve the ride comfort travelled.The torsion-bar spring that QS spring steel is made, the " U "-shaped Tiebar structure of global shape.QS is used widely at truck, is especially even more important on heavy-duty commercial vehicle.Commercial vehicle QS is different with the structure of conventional stabiliser bar, the two ends tail end of automobile stabilizer bar becomes ladder flattened cylindrical shape, and its tail end is with manhole, shown in concrete shape as stabiliser bar accompanying drawing 2, during by the left and right sides brake forming of automobile stabilizer bar, it is ensured that automobile stabilizer bar tail end flattened cylindrical shape can not be collapsed deformation.At present, typically use point cantact directly pushes away molding mode, but uses this molding mode will bring obvious scar to tail end before and after automobile stabilizer bar, time serious, will result in the deformation of generation be collapsed and generation at ladder and oblate cylindricality and scraps.
Utility model content
Defect and deficiency for prior art, this utility model purpose is intended to provide a kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar, the scar brought when can effectively reduce tail end brake forming before and after automobile stabilizer bar, preferably avoids the be collapsed deformation at the oblate post of tail end of automobile stabilizer bar both sides;And it is suitable for the needs that multiple stable variety bar produces, it is achieved the technical scheme of above-mentioned purpose is as follows:
A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar, it is characterized in that: include work platforms, shaped device, the placement stabiliser bar workpiece of level on work platforms, the top of stabiliser bar workpiece, clamping cylinder one, clamping cylinder two are set on work platforms, clamping cylinder one and the symmetrical configuration of clamping cylinder two, and clamping cylinder one and the vertical stabiliser bar workpiece setting of clamping cylinder two;
The lower section of stabiliser bar workpiece arranges shaped device, shaped device includes molding concave die, bottom right type die and lower-left type die, bottom right type die and lower-left type cavity die structure are symmetrical, and be oppositely arranged, the inner side that type die in bottom right is relative with lower-left type die simultaneously installs de-part oil cylinder jointly, and the top of bottom right type die and lower-left type die installs molding concave die jointly, wherein going up molding concave die and clamping cylinder one and the medium position of the common fixed stably fixed pole workpiece of clamping cylinder two, the semi-circular recesses adaptive with stabiliser bar workpiece is arranged at the top wherein going up molding concave die;Cushion block is installed in the lower section wherein going up molding concave die and bottom right type die, and cushion block is offered straight-line groove, and the bottom of bottom right type die and lower-left type die is inserted in straight-line groove, and bottom right type die and lower-left type die can slide along straight-line groove;
What the outside of clamping cylinder one and clamping cylinder two was symmetrical arranges hydraulic jack, described hydraulic jack is respectively hydraulic jack one and hydraulic jack two, hydraulic jack vertical stabiliser bar workpiece, wedge block is installed in the front end of described hydraulic jack, installing dynamic model on wedge block, described dynamic model is roller, and the excircle of roller has the semi-circular recesses adaptive with stabiliser bar workpiece, hydraulic jack force pushing and pressing stabiliser bar workpiece, makes stabiliser bar workpiece bend downwards.When the needs demoulding, start de-part oil cylinder 8 upwards action pushing and pressing stabiliser bar workpiece.
Preferably, the outside of lower-left die and bottom right die is respectively provided with locking cylinder, locking cylinder drives lower-left die and bottom right die to move left and right, the slide unit that can move horizontally is installed in the bottom of locking cylinder simultaneously, and the slide unit tune wide bar that locking cylinder can be made to move horizontally along slide unit is installed on locking cylinder, adjust the distance between lower-left die and bottom right die with this.Certainly slide unit can also tilting be arranged, and makes locking cylinder oblique movement.
Preferably, the outside of hydraulic jack is also respectively provided with the wide bar of tune, adjusts wide bar to be used for regulating the width between hydraulic jack.
Preferably, wherein locking cylinder tilts to install, the angle of 40-60 ° is formed between axis and the horizontal direction of described locking cylinder, locking cylinder also is able to move forward and backward along the axis of locking cylinder simultaneously, and the top installation apparatus for shaping of locking cylinder, apparatus for shaping can adjust movement back and forth along the axis of locking cylinder, and described apparatus for shaping is for the free end squeezing shaping to stabiliser bar workpiece two ends.
Preferably, described upper molding concave die is horizontally mounted, and connects with bottom right type die and lower-left type female vertical and be connected.
This utility model uses frame structure, it is achieved that the processing mode of a power various motion, is effectively shortened process time and manufacturing cost, and obtain Yu Wen after available rapid shaping, directly carry out Quenching Treatment, eliminate the operation of post bake, reduce energy resource consumption.
This utility model compared with prior art, has useful having the technical effect that
(1) this utility model has simple in construction, and design science is easy and simple to handle, cheap for manufacturing cost, and production efficiency is high, and it is slow to efficiently solve stabiliser bar shaping speed in processing and manufacturing, has a difficult problem for impression.
(2) driving means overall width all can adjust in a big way, with the needs of applicable multi-item production, it is simple to dismounting is welded and repairs a die, and the life-span is long, effectively reduces the cost that puts into production, it is achieved that energy-saving and cost-reducing.
Accompanying drawing explanation
Fig. 1 is this utility model schematic diagram
Fig. 2 is stabiliser bar workpiece schematic diagram
Figure number illustrates: work platforms 1, stabiliser bar workpiece 2, clamping cylinder 1, clamping cylinder 24, upper molding concave die 5, bottom right type die 6, lower-left type die 7, de-part oil cylinder 8, cushion block 9, straight-line groove 10, hydraulic jack 1, hydraulic jack 2 12, wedge block 13, rotating shaft 14, locking cylinder 15, adjust wide bar 16, Hydraulic Station 17, electric-control system 18, apparatus for shaping 19
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in detail.
In figure, the straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar includes work platforms 1, shaped device, the placement stabiliser bar workpiece 2 of level on work platforms 1, the top of stabiliser bar workpiece 2, clamping cylinder is set on work platforms 1, described clamping cylinder is respectively clamping cylinder 1, clamping cylinder 24, clamping cylinder 1 and the symmetrical configuration of clamping cylinder 24, and clamping cylinder 1 and the vertical stabiliser bar workpiece 2 of clamping cylinder 24 arrange.
The lower section of stabiliser bar workpiece 2 arranges shaped device, shaped device includes molding concave die 5, bottom right type die 6 and lower-left type die 7, bottom right type die 6 and lower-left type die 7 symmetrical configuration, and be oppositely arranged, the inner side that bottom right type die 6 is relative with lower-left type die 7 simultaneously installs de-part oil cylinder 8 jointly, and the top of bottom right type die 6 and lower-left type die 7 installs molding concave die 5 jointly, wherein go up molding concave die 5 and clamping cylinder 1 and the medium position of the common fixed stably fixed pole workpiece 2 of clamping cylinder 24, the top wherein going up molding concave die 5 has and the semi-circular recesses of stabiliser bar workpiece 2 adaptation;Cushion block 9 is installed in the lower section wherein going up molding concave die 5 and bottom right type die 6, straight-line groove 10 is offered on cushion block 9, the bottom of bottom right type die 6 and lower-left type die 7 is inserted in straight-line groove 10, and bottom right type die 6 and lower-left type die 7 can slide along straight-line groove 10.When the needs demoulding, de-part oil cylinder 8 upwards action, touch workpiece so that stabiliser bar workpiece departs from shaped device, the easy demoulding.
Described upper molding concave die is horizontally mounted, and connect with bottom right type die and lower-left type female vertical and be connected, when being integrally formed, upper molding concave die is two pieces of symmetrical half upper molding concave die compositions, being flexibly connected between two pieces of upper molding concave dies of symmetrical half, its line position that moves into that can follow bottom right type die 6 and lower-left type die 7 adjusts.
What the outside of clamping cylinder 1 and clamping cylinder 24 was symmetrical arranges hydraulic jack, described hydraulic jack is respectively hydraulic jack 1 and hydraulic jack 2 12, hydraulic jack vertical stabiliser bar workpiece 2 is arranged, wedge block 13 is installed in the front end of described hydraulic jack, by rotating shaft 14, dynamic model is installed on wedge block 13, described dynamic model is roller, have on the excircle of roller and the semi-circular recesses of stabiliser bar workpiece 2 adaptation, semi-circular recesses is for location and molding, hydraulic jack exerts a force, stabiliser bar workpiece 2 is pushed against with the face way of contact by roller, stabiliser bar workpiece 2 is made to bend downwards, make about the 2 two sections of bending part right-angle bending molding of stabiliser bar workpiece.The scar brought when effectively reducing automobile stabilizer bar workpiece 2 brake forming, preferably avoids the be collapsed deformation at the oblate post in automobile stabilizer bar workpiece 2 two ends.
The outside of lower-left die 7 and bottom right die 6 is respectively provided with locking cylinder 15, locking cylinder 15 drives lower-left die 7 and bottom right die 6 to move left and right, the slide unit (not shown) that can move horizontally is installed in the bottom of locking cylinder 15 simultaneously, and the slide unit tune wide bar 16 that locking cylinder 15 can be made to move horizontally along slide unit is installed on locking cylinder 15, adjust wide bar 16 to adjust the distance between lower-left die 17 and bottom right die 18.
Wherein preferably locking cylinder 15 tilts to install, the angle of 40-60 ° is formed between axis B and the horizontal direction of described locking cylinder 15, in this utility model, preferred angle is 45 °, locking cylinder 15 also is able to move forward and backward along the axis B of locking cylinder simultaneously, and the top installation apparatus for shaping 19 of locking cylinder 15, apparatus for shaping 19 can adjust movement back and forth along the axis B of locking cylinder, adjusting rod can be installed on apparatus for shaping 19, the movement of apparatus for shaping 19 is controlled by adjusting rod, described apparatus for shaping 19 is for stabiliser bar workpiece both sides tail end squeezing shaping.Certainly in this utility model locking cylinder 15 can also is that can the setting of angle-adjustable.
The outside of hydraulic jack 1 and hydraulic jack 2 12 is also respectively provided with the wide bar of tune simultaneously, adjust wide bar for adjusting the distance between hydraulic jack 1 and hydraulic jack 2 12, adjust wide bar to be suitable for the automobile stabilizer bar workpiece of plurality of specifications width, accomplish a forming machine multiple kind purposes.
This utility model also includes Hydraulic Station 17, electric-control system 18, electric-control system 18 controls Hydraulic Station 17, and Hydraulic Station 17 is connected with clamping cylinder 1, clamping cylinder 24, upper molding concave die 5, bottom right type die 6, lower-left type die 7, de-part oil cylinder 8, hydraulic jack 1, hydraulic jack 2 12, locking cylinder 15 respectively, controlled the start of above-mentioned parts by Hydraulic Station 17.
It is hot-forming that this utility model is used for the right-angle bending to about automobile stabilizer bar two sections of bending parts under jointly being coordinated with clamping cylinder 1 and clamping cylinder 24 by molding concave die 5, and upper mould is provided with the semi-circular recesses locating surface for positioning interlude and molding concave surface.
Stabiliser bar hot pressing workpieces molding procedure step is as follows:
The first step: first by stabiliser bar Workpiece clamping, starts clamping cylinder one and clamping cylinder two, works descending, clamps stabiliser bar workpiece.
Second step: start hydraulic jack one and hydraulic jack two works descending, pressing stabiliser bar workpiece under pushing rolling wheels, the middle part of workpiece is jammed, and therefore workpiece bends from the both sides clamped, make its bending and molding so that automobile stabilizer bar workpiece 5 both sides tail end fits with upper molding concave die.
3rd step: locking correction, start the locking cylinder 15 on both sides, make apparatus for shaping 19 45 ° of both sides tail ends that upwards left-hand thread extruding locking shaping stabiliser bar works from below so that the flattened round cylinder at stabiliser bar two ends is maintained at plumbness, and the location holding of intermediate throughholes A will not torsional deformation.
Final step, locking cylinder 15 exits, and hydraulic jack exits, and clamping cylinder exits, and is finally demoulding oil jar work, and demoulding oil jar pushing and pressing workpiece so that the stabiliser bar workpiece demoulding conveniently takes off U-shaped stabiliser bar workpiece.
These are only the preferred embodiment of this utility model embodiment; not in order to limit this utility model embodiment; within all spirit in this utility model embodiment and principle, any modification, equivalent substitution and improvement etc. made, should be included in the protection domain of this utility model embodiment.

Claims (5)

1. the straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar, it is characterized in that: include work platforms, shaped device, the placement stabiliser bar workpiece of level on work platforms, the top of stabiliser bar workpiece, clamping cylinder one, clamping cylinder two are set on work platforms, clamping cylinder one and the symmetrical configuration of clamping cylinder two, and clamping cylinder one and the vertical stabiliser bar workpiece setting of clamping cylinder two;
The lower section of stabiliser bar workpiece arranges shaped device, shaped device includes molding concave die, bottom right type die and lower-left type die, bottom right type die and lower-left type cavity die structure are symmetrical, and be oppositely arranged, the inner side that type die in bottom right is relative with lower-left type die simultaneously installs de-part oil cylinder jointly, and the top of bottom right type die and lower-left type die installs molding concave die jointly, wherein going up molding concave die and clamping cylinder one and the medium position of the common fixed stably fixed pole workpiece of clamping cylinder two, the semi-circular recesses adaptive with stabiliser bar workpiece is arranged at the top wherein going up molding concave die;Cushion block is installed in the lower section wherein going up molding concave die and bottom right type die, and cushion block is offered straight-line groove, and the bottom of bottom right type die and lower-left type die is inserted in straight-line groove, and bottom right type die and lower-left type die can slide along straight-line groove;
What the outside of clamping cylinder one and clamping cylinder two was symmetrical arranges hydraulic jack, described hydraulic jack is respectively hydraulic jack one and hydraulic jack two, hydraulic jack vertical stabiliser bar workpiece, wedge block is installed in the front end of described hydraulic jack, installing dynamic model on wedge block, described dynamic model is roller, and the excircle of roller has the semi-circular recesses adaptive with stabiliser bar workpiece, hydraulic jack force pushing and pressing stabiliser bar workpiece, makes stabiliser bar workpiece bend downwards.
The straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar the most according to claim 1, it is characterized in that: the outside of lower-left die and bottom right die is respectively provided with locking cylinder, locking cylinder drives lower-left die and bottom right die to move left and right, the slide unit that can move horizontally is installed in the bottom of locking cylinder simultaneously, and the slide unit tune wide bar that locking cylinder can be made to move horizontally along slide unit is installed on locking cylinder, adjust the distance between lower-left die and bottom right die with this.
The straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar the most according to claim 1, it is characterised in that: the outside of hydraulic jack is also respectively provided with the wide bar of tune, adjusts wide bar to be used for regulating the width between hydraulic jack.
The straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar the most according to claim 2, it is characterized in that: wherein locking cylinder tilts to install, the angle of 40-60 ° is formed between axis and the horizontal direction of described locking cylinder, locking cylinder also is able to move forward and backward along the axis of locking cylinder simultaneously, and the top installation apparatus for shaping of locking cylinder, apparatus for shaping can adjust movement back and forth along the axis of locking cylinder, and described apparatus for shaping is for the free end squeezing shaping to stabiliser bar workpiece two ends.
5. according to the straight curved flexible adjustable heat pressing forming device of a kind of Automotive Stabilizer Bar described in claims 1, it is characterised in that: described upper molding concave die is horizontally mounted, and connects with bottom right type die and lower-left type female vertical and be connected.
CN201620086522.2U 2016-01-28 2016-01-28 A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar Expired - Fee Related CN205732691U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109351854A (en) * 2018-12-05 2019-02-19 湖北顺达汽车零部件有限公司 A kind of molding machine and preparation method of balancing pole
CN109530575A (en) * 2018-09-29 2019-03-29 佛山市顺德区奔蓝五金机械有限公司 The bone wire molding machine of bicycle seat packet
CN109702079A (en) * 2018-12-26 2019-05-03 天津市大港汽车配件弹簧厂 Stabiliser bar earrings bending punching apparatus
CN109985989A (en) * 2017-12-29 2019-07-09 浙江拓为汽车部件有限公司 Torsion beam type rear axle hollow stabilizing rod heat expansion type equipment and compounding method
CN110899486A (en) * 2019-11-29 2020-03-24 安庆汇通汽车部件股份有限公司 Rod body bending equipment of stabilizer bar processing production line
CN110961506A (en) * 2019-11-20 2020-04-07 南通市力行机械制造有限公司 Barbell crankshaft bending device convenient for quick clamping
CN112916739A (en) * 2021-03-18 2021-06-08 宁波尚润禾汽车配件有限公司 Automotive suspension stabilizer bar machine-shaping device
CN113042591A (en) * 2021-03-16 2021-06-29 北京博菱自动化科技有限公司 Full-automatic numerical control automobile torsion bar forming machine
CN113603343A (en) * 2021-06-30 2021-11-05 华勤技术股份有限公司 Workpiece hot bending device

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109985989A (en) * 2017-12-29 2019-07-09 浙江拓为汽车部件有限公司 Torsion beam type rear axle hollow stabilizing rod heat expansion type equipment and compounding method
CN109985989B (en) * 2017-12-29 2024-03-19 浙江拓为汽车部件有限公司 Torsion beam type rear axle hollow stabilizer bar thermal expansion manufacturing equipment and manufacturing method thereof
CN109530575A (en) * 2018-09-29 2019-03-29 佛山市顺德区奔蓝五金机械有限公司 The bone wire molding machine of bicycle seat packet
CN109351854A (en) * 2018-12-05 2019-02-19 湖北顺达汽车零部件有限公司 A kind of molding machine and preparation method of balancing pole
CN109351854B (en) * 2018-12-05 2023-06-16 湖北顺达汽车零部件有限公司 Forming device and preparation method of balance bar
CN109702079A (en) * 2018-12-26 2019-05-03 天津市大港汽车配件弹簧厂 Stabiliser bar earrings bending punching apparatus
CN110961506A (en) * 2019-11-20 2020-04-07 南通市力行机械制造有限公司 Barbell crankshaft bending device convenient for quick clamping
CN110961506B (en) * 2019-11-20 2021-04-16 南通市力行机械制造有限公司 Barbell crankshaft bending device convenient for quick clamping
CN110899486A (en) * 2019-11-29 2020-03-24 安庆汇通汽车部件股份有限公司 Rod body bending equipment of stabilizer bar processing production line
CN113042591A (en) * 2021-03-16 2021-06-29 北京博菱自动化科技有限公司 Full-automatic numerical control automobile torsion bar forming machine
CN112916739A (en) * 2021-03-18 2021-06-08 宁波尚润禾汽车配件有限公司 Automotive suspension stabilizer bar machine-shaping device
CN113603343A (en) * 2021-06-30 2021-11-05 华勤技术股份有限公司 Workpiece hot bending device

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161130

Termination date: 20170128