CN205386629U - Utilize integrated into one piece system of waste material production section bar - Google Patents

Utilize integrated into one piece system of waste material production section bar Download PDF

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Publication number
CN205386629U
CN205386629U CN201620010770.9U CN201620010770U CN205386629U CN 205386629 U CN205386629 U CN 205386629U CN 201620010770 U CN201620010770 U CN 201620010770U CN 205386629 U CN205386629 U CN 205386629U
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CN
China
Prior art keywords
pipe
water
sleeve
section bar
waste material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620010770.9U
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Chinese (zh)
Inventor
周运五
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Hunan Xinguang Forging Co Ltd
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Hunan Xinguang Forging Co Ltd
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Priority to CN201620010770.9U priority Critical patent/CN205386629U/en
Application granted granted Critical
Publication of CN205386629U publication Critical patent/CN205386629U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a section bar production field specifically is an utilize integrated into one piece system of waste material production section bar, and it is including pouring the mouth, and the below of pouring the mouth is connected with the pipe that flows, and the end -to -end connection of the pipe that flows has the branch flow pipe, and a plurality of cooling device has been cup jointed in the outside of mobile pipe, and cooling device's cooling effect strengthens from the direction of pouring orad branch flow pipe in proper order, the branch flow pipe sets up in water pipe sleeve, and the end of branch flow pipe is worn out water pipe sleeve and is connected to on the extrusion die, the utility model discloses mobile outside of tubes after the molten iron is pour side sets up some cooling device, and then step -by -steply cools off the molten iron, and reduces the velocity of flow of molten iron, simultaneously at its end -to -end connection branch flow pipe to cool off branch flow pipe, make molten iron wherein become the form that is close to the iron prop, and then send into to push among the extrusion die and lead to the fact, and then realize not having and be interrupted the molding, improved figurative efficiency greatly, reduced figurative manpower and materials cost.

Description

A kind of one-body molded system utilizing waste material to produce section bar
Technical field
The present invention relates to section bar production field, be specially a kind of one-body molded system utilizing waste material to produce section bar.
Background technology
Angle steel is a kind of conventional ferrous materials, the field of application widely, the possibility that substantially each field is useful, and angle steel is typically all and produces with moulding.
In order to ferrous waste is reasonably applied, angle steel can also be that raw material carries out moulding by ferrous waste, and waste material is raw material carries out angle steel moulding and be mostly required for using casting, owing to angle steel is a kind of very long material, therefore the employing casting mould that its moulding can not be simple casts, existing utilize waste material for raw material carry out angle steel molding mostly all be adopt two molds, first pass through casting mould and molten iron is cast as ferrum post, then extrusion die carries out extruding obtain angle steel by burning putting into of red iron prop again, adopt and carry out the deficiency that angle steel moulding existence is very big in this way, firstly the need of two molds, waste material cost, and need two steps, consume manpower and materials greatly, and need first to be cast as ferrum post, rest in centre, the efficiency of moulding is low.
Summary of the invention
It is an object of the invention to provide a kind of one-body molded system utilizing waste material to produce section bar, some chillers of flow duct arranged outside after molten iron is built, and then molten iron is cooled down progressively, and reduce the flow velocity of molten iron, connect diverted flow pipe at its end simultaneously, and diverted flow pipe is cooled down, molten iron therein is made to become the form close to iron prop, then it is re-fed in extrusion die carrying out extruding causing, and then realize moulding free of discontinuities, substantially increase the efficiency of moulding, reduce the manpower and materials cost of moulding.
In order to realize object above, the technical solution used in the present invention is: a kind of one-body molded system utilizing waste material to produce section bar, it includes building mouth (1), described build mouth (1) be connected below flow duct (2), the end of described flow duct (2) is connected to diverted flow pipe (22), the outer sheath of described flow duct (2) is connected to several chillers (16), and the cooling effect of chiller (16) strengthens successively from building the mouth (1) direction to diverted flow pipe (22);Described diverted flow pipe (22) is arranged in water pipe sleeve (19), and the end of diverted flow pipe (22) passes water pipe sleeve (19) and is connected on extrusion die (3).
Further, water inlet pipe (20) on the water injection pipe (5) of chiller (16) and water pipe sleeve (19) is all connected to outlet pipe (14), the drain pipe (9) of chiller (16) is all connected to return pipe (15) with the tapping pipe (21) on water pipe sleeve (19), described outlet pipe (14) is connected with the water pump (13) in circulating water pool (10), described return pipe (15) is connected in circulating water pool (10), and return pipe (15) flows through hydrothermal device (17);The outside of described circulating water pool (10) is provided with attemperating unit (11), circulating water pool (10) be internally provided with the temperature sensor (12) coordinated with attemperating unit (11).
Further, described chiller (16) includes the cooling tube (4) being socketed in flow duct (2), described cooling tube (4) is connected to water injection pipe (5) and drain pipe (9), and is provided with pressure-control valve (6) on water injection pipe (5).
Further, the ring pipe that described cooling tube (4) cuts off for top, and water injection pipe (5) and drain pipe (9) be separately positioned on two positions that cooling tube (4) top is cut off.
Further, described cooling tube (4) includes left cooling half pipe (401) and right cooling half pipe (402), the bottom of described left cooling half pipe (401) and right cooling half pipe (402) adopts the mode of socket to coordinate, and the position of their top and socket is provided with contiguous block (7), and fixed by clamping screw (8);Described water injection pipe (5) and drain pipe (9) are separately positioned on left cooling half pipe (401) and the top of right cooling half pipe (402).
Further, the bottom of described left cooling half pipe (401) and right cooling half pipe (402) adopts projection and groove to carry out socket cooperation.
Further, the quantity of the diverted flow pipe (22) arranged in described water pipe sleeve (19) is no less than 1, and the internal diameter of diverted flow pipe (22) coordinates with the angle steel extrusion die (3) of different size respectively.
Further, the end of described flow duct (2) is socketed with adapter sleeve (18), described adapter sleeve (18) offers the hole coordinated with diverted flow pipe (22), and diverted flow pipe (22) inserts the hole on adapter sleeve (18), and concordant with the inner face of adapter sleeve (18).
Further, the described hollow cylinder that water pipe sleeve (19) is an opening, and one end of opening is by coordinating projection to coordinate with the fit started on adapter sleeve (18), and fix by installing bolt (23), described diverted flow pipe (22) passes the bottom surface of water pipe sleeve (19), and is fixed on the bottom surface of water pipe sleeve (19).
Further, described water inlet pipe (20) is arranged on water pipe sleeve (19) bottom near one end of extrusion die (3), and described tapping pipe (21) is arranged on the side near flow duct (2), water pipe sleeve (19) top.
The invention have the benefit that
1, some chillers of flow duct arranged outside after molten iron is built, and then molten iron is cooled down progressively, and reduce the flow velocity of molten iron, simultaneously connect diverted flow pipe at its end, and diverted flow pipe cooled down so that it is in molten iron become the form close to iron prop, then it is re-fed in extrusion die carrying out extruding causing, and then realize moulding free of discontinuities, substantially increase the efficiency of moulding, reduce the manpower and materials cost of moulding.
2, the circulation running of condensed water can be realized, and the water liquid of heating in chiller can be carried out heat energy utilization, then it is back to again in circulating water pool, attemperating unit is set in the outside of circulating water pool simultaneously, ensure that the water liquid temp entering chiller controls in rational scope all the time, good cooling effect can be played, heat energy can be made again to be obtained by, the consumption of the energy can also be reduced simultaneously.
3, chiller is made water-cooling apparatus, and then cooling effect can well be improved, the mobility block of water simultaneously, therefore heat conduction is also fast, the service life of chiller can well be ensured, simultaneously by the flow velocity of Stress control valve regulation water, and then corresponding cooling effect can well be controlled.
4, the top of cooling tube separates, and is so possible to prevent water to circulate in the duct, and heat band is not gone out, and then ensures good cooling effect.
5, cooling tube is divided into two parts, and is coupled together by contiguous block and clamping screw, the dismounting of very convenient cooling tube, it is simple to the regular maintenance of chiller and replacing.
6, left cooling half pipe and right cooling half pipe adopt projection and groove to be socketed, it is possible to well prevent water liquid stream from going out, and can also play certain firm effect simultaneously.
7, the quantity of diverted flow pipe and specifications design, it is possible to meet the moulding of the angle steel of many different models simultaneously, and then decrease the equipment cost needed for different model angle steel molding, improve shaping efficiency simultaneously.
8, the design of adapter sleeve, it is possible to block the molten iron in flow duct so that it is can only flow out from diverted flow pipe, improves the pressure of the molten iron entered in diverted flow pipe, diverted flow pipe can also play good positioning action, it is prevented that offset simultaneously;And the arrangement dismounting and change of adapter sleeve and water pipe sleeve can be facilitated, and then select adapter sleeve and the water pipe sleeve of different diverted flow pipe according to different requirements.
9, the connected mode of water pipe sleeve and adapter sleeve, it is possible to facilitate dismounting and the replacing of water pipe sleeve and diverted flow pipe, so when facilitating after the cleaning of diverted flow pipe, it is prevented that there is the situation of blocking in it.
10, the Position Design of water inlet pipe and tapping pipe, it is possible to make to be filled with in whole water pipe sleeve the water of flowing, does not have some water liquid and does not also play the situation that cooling effect just flows out, and then ensure that good cooling effect, the simultaneously energy-conservation waste preventing energy.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of one-body molded system utilizing waste material to produce section bar.
Fig. 2 is the partial enlarged drawing of A in Fig. 1.
Fig. 3 is the sectional view of B-B in Fig. 2.
Fig. 4 is condensate water circulatory figure.
Shown in figure, label character is expressed as: 1, build mouth;2, flow duct;3, extrusion die;4, cooling tube;5, water injection pipe;6, pressure-control valve;7, contiguous block;8, clamping screw;9, drain pipe;10, circulating water pool;11, attemperating unit;12, temperature sensor;13, water pump;14, outlet pipe;15, return pipe;16, chiller;17, hydrothermal device;18, adapter sleeve;19, water pipe sleeve;20, water inlet pipe;21, tapping pipe;22, diverted flow pipe;23, bolt is installed;401, left cooling half pipe;402, right cooling half pipe.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that technical scheme, describing the present invention below in conjunction with accompanying drawing, the description of this part is only exemplary and explanatory, and protection scope of the present invention should not have any restriction effect.
As Figure 1-Figure 4, the concrete structure of the present invention is: a kind of one-body molded system utilizing waste material to produce section bar, it includes building mouth 1, described build mouth 1 be connected below flow duct 2, the end of described flow duct 2 is connected to diverted flow pipe 22, the outer sheath of described flow duct 2 is connected to several chillers 16, and the cooling effect of chiller 16 strengthens successively from building the mouth 1 direction to diverted flow pipe 22;Described diverted flow pipe 22 is arranged in water pipe sleeve 19, and the end of diverted flow pipe 22 passes water pipe sleeve 19 and is connected on extrusion die 3.
Preferably, water inlet pipe 20 on the water injection pipe 5 of chiller 16 and water pipe sleeve 19 is all connected to outlet pipe 14, the drain pipe 9 of chiller 16 is all connected to return pipe 15 with the tapping pipe 21 on water pipe sleeve 19, described outlet pipe 14 is connected with the water pump 13 in circulating water pool 10, described return pipe 15 is connected in circulating water pool 10, and return pipe 15 flows through hydrothermal device 17;The outside of described circulating water pool 10 is provided with attemperating unit 11, circulating water pool 10 be internally provided with the temperature sensor 12 coordinated with attemperating unit 11.
Preferably, described chiller 16 includes the cooling tube 4 being socketed in flow duct 2, described cooling tube 4 is connected to water injection pipe 5 and drain pipe 9, and is provided with pressure-control valve 6 on water injection pipe 5.
Preferably, the ring pipe that described cooling tube 4 cuts off for top, and water injection pipe 5 and drain pipe 9 be separately positioned on two positions that cooling tube 4 top is cut off.
Preferably, described cooling tube 4 includes left cooling half pipe 401 and right cooling half pipe 402, the bottom of described left cooling half pipe 401 and right cooling half pipe 402 adopts the mode of socket to coordinate, and the position of their top and socket is provided with contiguous block 7, and is fixed by clamping screw 8;Described water injection pipe 5 and drain pipe 9 are separately positioned on the top of left cooling half pipe 401 and right cooling half pipe 402.
Preferably, the bottom of described left cooling half pipe 401 and right cooling half pipe 402 adopts projection and groove to carry out socket cooperation.
Preferably, the quantity of the diverted flow pipe 22 arranged in described water pipe sleeve 19 is no less than 1, and the internal diameter of diverted flow pipe 22 coordinates with the angle steel extrusion die 3 of different size respectively.
Preferably, the end of described flow duct 2 is socketed with adapter sleeve 18, and described adapter sleeve 18 offers the hole coordinated with diverted flow pipe 22, and diverted flow pipe 22 inserts the hole on adapter sleeve 18, and concordant with the inner face of adapter sleeve 18.
Preferably, the described hollow cylinder that water pipe sleeve 19 is an opening, and one end of opening is by coordinating projection to coordinate with the fit started on adapter sleeve 18, and fix by installing bolt 23, described diverted flow pipe 22 passes the bottom surface of water pipe sleeve 19, and is fixed on the bottom surface of water pipe sleeve 19.
Preferably, described water inlet pipe 20 is arranged on water pipe sleeve 19 bottom near one end of extrusion die 3, and described tapping pipe 21 is arranged on water pipe sleeve 19 top near the side of flow duct 2.
Time specifically used, first system is installed, then pass through water temperature that attemperating unit 11 regulates in circulating water pool lower than 15 DEG C, start water pump 13 afterwards and control the water flow velocity in each chiller 16 by regulating pressure-control valve 6, then molten iron is poured into from building mouth 1, molten iron enters in flow duct 2 and is pushed ahead circulation by pressure system, cool down through chillers 16 at different levels, then it is pressed into diverted flow pipe 22 from the end of flow duct 2, it is cooled down by the condensed water in water pipe sleeve 19, eventually become the form close to iron prop to enter into extrusion die 3 carries out extrusion moduling, obtain angle steel.
It should be noted that, in this article, term " includes ", " comprising " or its any other variant are intended to comprising of nonexcludability, so that include the process of a series of key element, method, article or equipment not only include those key elements, but also include other key elements being not expressly set out, or also include the key element intrinsic for this process, method, article or equipment.
Principles of the invention and embodiment are set forth by specific case used herein, and the explanation of above example is only intended to help to understand method and the core concept thereof of the present invention.The above is only the preferred embodiment of the present invention, should be understood that, finiteness due to literal expression, and objectively there is unlimited concrete structure, for those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to make some improvement, retouching or change, it is also possible to above-mentioned technical characteristic is combined by rights;These improve retouching, change or combination, or the not improved design by invention and technical scheme directly apply to other occasion, are regarded as protection scope of the present invention.

Claims (10)

1. one kind utilizes the one-body molded system that waste material produces section bar, it includes building mouth (1), it is characterized in that, described build mouth (1) be connected below flow duct (2), the end of described flow duct (2) is connected to diverted flow pipe (22), the outer sheath of described flow duct (2) is connected to several chillers (16), and the cooling effect of chiller (16) strengthens successively from building the mouth (1) direction to diverted flow pipe (22);Described diverted flow pipe (22) is arranged in water pipe sleeve (19), and the end of diverted flow pipe (22) passes water pipe sleeve (19) and is connected on extrusion die (3).
2. a kind of one-body molded system utilizing waste material to produce section bar according to claim 1, it is characterized in that, water inlet pipe (20) on the water injection pipe (5) of chiller (16) and water pipe sleeve (19) is all connected to outlet pipe (14), the drain pipe (9) of chiller (16) is all connected to return pipe (15) with the tapping pipe (21) on water pipe sleeve (19), described outlet pipe (14) is connected with the water pump (13) in circulating water pool (10), described return pipe (15) is connected in circulating water pool (10), and return pipe (15) flows through hydrothermal device (17);The outside of described circulating water pool (10) is provided with attemperating unit (11), circulating water pool (10) be internally provided with the temperature sensor (12) coordinated with attemperating unit (11).
3. a kind of one-body molded system utilizing waste material to produce section bar according to claim 2, it is characterized in that, described chiller (16) includes the cooling tube (4) being socketed in flow duct (2), described cooling tube (4) is connected to water injection pipe (5) and drain pipe (9), and water injection pipe (5) is provided with pressure-control valve (6).
4. a kind of one-body molded system utilizing waste material to produce section bar according to claim 3, it is characterized in that, the ring pipe that described cooling tube (4) cuts off for top, and water injection pipe (5) and drain pipe (9) be separately positioned on two positions that cooling tube (4) top is cut off.
5. a kind of one-body molded system utilizing waste material to produce section bar according to claim 4, it is characterized in that, described cooling tube (4) includes left cooling half pipe (401) and right cooling half pipe (402), the bottom of described left cooling half pipe (401) and right cooling half pipe (402) adopts the mode of socket to coordinate, and the position of their top and socket is provided with contiguous block (7), and fixed by clamping screw (8);Described water injection pipe (5) and drain pipe (9) are separately positioned on left cooling half pipe (401) and the top of right cooling half pipe (402).
6. a kind of one-body molded system utilizing waste material to produce section bar according to claim 5, it is characterised in that the bottom of described left cooling half pipe (401) and right cooling half pipe (402) adopts projection and groove to carry out socket cooperation.
7. a kind of one-body molded system utilizing waste material to produce section bar according to claim 2, it is characterized in that, the quantity of the diverted flow pipe (22) arranged in described water pipe sleeve (19) is no less than 1, and the internal diameter of diverted flow pipe (22) coordinates with the angle steel extrusion die (3) of different size respectively.
8. a kind of one-body molded system utilizing waste material to produce section bar according to claim 2, it is characterized in that, the end of described flow duct (2) is socketed with adapter sleeve (18), described adapter sleeve (18) offers the hole coordinated with diverted flow pipe (22), and diverted flow pipe (22) inserts the hole on adapter sleeve (18), and concordant with the inner face of adapter sleeve (18).
9. a kind of one-body molded system utilizing waste material to produce section bar according to claim 8, it is characterized in that, the described hollow cylinder that water pipe sleeve (19) is an opening, and one end of opening is by coordinating projection to coordinate with the fit started on adapter sleeve (18), and fix by installing bolt (23), described diverted flow pipe (22) passes the bottom surface of water pipe sleeve (19), and is fixed on the bottom surface of water pipe sleeve (19).
10. a kind of one-body molded system utilizing waste material to produce section bar according to claim 8, it is characterized in that, described water inlet pipe (20) is arranged on water pipe sleeve (19) bottom near one end of extrusion die (3), and described tapping pipe (21) is arranged on the side near flow duct (2), water pipe sleeve (19) top.
CN201620010770.9U 2016-01-07 2016-01-07 Utilize integrated into one piece system of waste material production section bar Expired - Fee Related CN205386629U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458222A (en) * 2016-01-07 2016-04-06 湖南鑫光铸造有限公司 Integrated molding system for producing profile by using waste materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458222A (en) * 2016-01-07 2016-04-06 湖南鑫光铸造有限公司 Integrated molding system for producing profile by using waste materials

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160720

Termination date: 20190107

CF01 Termination of patent right due to non-payment of annual fee