CN205248362U - Hold battery solution ration filling machine - Google Patents
Hold battery solution ration filling machine Download PDFInfo
- Publication number
- CN205248362U CN205248362U CN201521085487.4U CN201521085487U CN205248362U CN 205248362 U CN205248362 U CN 205248362U CN 201521085487 U CN201521085487 U CN 201521085487U CN 205248362 U CN205248362 U CN 205248362U
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- CN
- China
- Prior art keywords
- electrolyte
- magnetic valve
- filling
- water
- self
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Filling, Topping-Up Batteries (AREA)
Abstract
The utility model discloses a hold battery solution ration filling machine, the rack has, be equipped with the controller above the rack, be equipped with the multi -function control button on the controller, at inside electrolyte case and the washing water tank of being equipped with of rack, the side lower part of electrolyte case is equipped with an electrolyte output tube, be equipped with electrolyte filling solenoid valve on the electrolyte output tube, the bottom of wasing the water tank is equipped with a water outlet pipe, the last water that is equipped with of water outlet pipe washs the solenoid valve, the electrolyte output tube communicates with the common input port with an electromagnetism diaphragm pump through a three way connection of water outlet pipe's end, the delivery outlet and a mass flow meter of electromagnetism diaphragm pump are connected, mass flow meter's the other end is connected with the formula of proclaiming oneself filling gun, it is equipped with the electromagnetism valves on the pipeline between formula filling gun and the mass flow meter to proclaim oneself, in a normal working state, the utility model discloses can high efficiency's completion mark in several seconds behind the connecting tube, work efficiency is high, and the commonality is strong, and environmental protection effect is good, has fine popularization and application and worth.
Description
Technical field
The utility model relates to EMUs batteries and adds benefit electrolyte special equipment technical field, especially a kind of electric power storagePond electrolyte quantitative filling machine.
Background technology
In the electrolyte filling of EMUs batteries, there is no on the market at present appropriate products, there is other filling of partThe device use of annotating, but it only has automatic filling function, cannot ensure the liquid volume added of electrolyte, by manual observationStop rifle, make like this electrolyte of filling can not ensure that liquid level is in its reasonable scope of application, many liquid or few liquid happen occasionally,Topple over again or 2 pollutions of fluid infusion meeting generation, and there is no liquid replenishing function, in the time that needs are added a small amount of electrolyte, cannot graspDo, simultaneously due to do not have cleaning function make filling gun and corrosion of piping too fast; And equipment is only for a kind of vehicleAccumulator product, popularization is poor, and operation field is mainly the mode that adopts semi-artificial filling, can not understand in time filling state,Pressure flow cannot regulate. This mode easily causes that electrolyte is unrestrained, the insufficient phenomenon such as maybe cannot annotate of electrolyte filling.
Summary of the invention
The purpose of this utility model is exactly the problems referred to above that exist on filling electrolyte for existing batteries, providesA kind of fast accurate is efficient, highly versatile, the battery liquid quantitative filling machine that environment protecting is good.
Concrete scheme of the present utility model is: battery liquid quantitative filling machine, there is rack, and above rack, be provided with controlDevice processed, controller is provided with multi-functional control button, and road wheel is equipped with in rack bottom, is provided with electrolyte case and clear at interior of equipment cabinetWater tank, the bottom, side of electrolyte case is provided with an electrolyte efferent duct, and electrolyte efferent duct is provided with electrolyte filling electricityMagnet valve, cleans the bottom of water tank and is provided with a water delivery pipe, and water delivery pipe is provided with water solenoid purge valve, electrolyte efferent duct withThe end of water delivery pipe is communicated with the input port of an electromagnetic diaphragmpump jointly by a three-way connection, the delivery outlet of electromagnetic diaphragmpumpBe connected with one end of a mass flowmenter by pipeline, the other end of mass flowmenter is connected with self-sealing filling by pipelineRifle, self-sealing filling gun includes filling gun barrel and adjusting nut, on the pipeline between self-sealing filling gun and mass flowmenterBe provided with magnetic valve group, described magnetic valve group is to be formed in parallel by a fluid infusion filling magnetic valve and a quantitative filling magnetic valve,Import and export two ends at mass flowmenter are also respectively provided with pressure regulator valve A and a B.
Interior of equipment cabinet described in the utility model is also provided with a set of liquid supplying device, and described liquid supplying device includesSelf-priming centrifugal pump, the delivery outlet of self-priming centrifugal pump is connected with respectively one by a three-way connection and inhales electrolyte magnetic valve andIndividual water suction magnetic valve, inhales electrolyte magnetic valve and is communicated with electrolyte case by pipeline, and water suction magnetic valve is by pipeline and rinse waterCase is communicated with; The input port of self-priming centrifugal pump is connected with external water pipe or electrolyte Packing kettle; In electrolyte case and rinse waterOne group of liquid level sensor is also respectively installed in case, and described liquid level sensor includes liquid level sensor and lower level sensingDevice, two groups of liquid level sensors are transferred to the level condition in case separately on controller and send corresponding alarm signal respectively.
The bottom of rack described in the utility model is also provided with delivery port.
Be below several state courses of work of the utility model:
In the time that operator needs quantitative filling, set in advance desired parameters and press multi-functional control button, electromagnetism everyMembrane pump starts, and electrolyte filling magnetic valve and quantitative filling magnetic valve are opened, from electrolyte case pump electrolyte to pressure regulator valve A,Mass flowmenter, pressure regulator valve B, quantitative filling magnetic valve, then to self-sealing filling gun; When mass flowmenter counting reaches, ginseng is setWhen number, rifle is jumped in termination of pumping; We can arrange required electrolyte content according to the volume of different model battery, and electrolyte is from electrolyteThe case mass flowmenter of flowing through starts metering, then enters EMUs electric power storage by the quantitative filling magnetic valve self-sealing filling gun of flowing throughPond group, batteries valve body deaeration in EMUs, filling electrolyte signals to control in the time that flow has arrived setting valueDevice, quantitative filling closed electromagnetic valve, electromagnetic diaphragmpump is shut down, and completes filling.
In the time that operator needs a small amount of fluid infusion, press the fluid infusion gear in multi-functional control button, electromagnetic diaphragmpump starts,Electrolyte filling magnetic valve and fluid infusion filling magnetic valve are opened, and pump electrolyte to pressure regulator valve A, mass flow from electrolyte caseMeter, another pressure regulator valve B, fluid infusion filling magnetic valve, then to self-sealing filling gun; In the time that liquid level reaches filling gun pore self-sealing, automaticallyJump rifle and stop fluid infusion termination of pumping.
In the time that operator's complete operation need to clean, press the cleaning gear in multi-functional control button, electromagnetism everyMembrane pump starts, and water solenoid purge valve, quantitative filling magnetic valve, fluid infusion filling magnetic valve are all opened, and from clean water tank, pump clearlyWater, to pressure regulator valve A, mass flowmenter, another pressure regulator valve B, quantitative filling magnetic valve, fluid infusion filling magnetic valve, finally arrives self-styledFormula filling gun, completes and gets express developed.
In the time that in electrolyte case, liquid level is lower than lower liquid level sensor, machine automatic alarm need add electrolyte, presses many meritsEnergy control button, self-absorption centrifugal pump startup, inhales electrolyte magnetic valve and opens, and inhales electricity by external hose in the electrolyte kettle connectingSeparate liquid to electrolyte case, when liquid level reaches the termination of pumping of upper liquid level sensor alarm.
In the complement operation step of the water in cleaning water tank and electrolyte case, the complement operation of electrolyte is similar.
The utlity model has following beneficial effect:
1, the utility model filling function realizes quantitative filling by parameters;
2, the utility model can be equipped with liquid level display system, can show in real time electrolyte case and clean the liquid level shape in water tankState;
3, the utility model has liquid replenishing function, can meet the liquid replenishing function in the time that needs are not changed electrolyte;
4, the utility model one machine is general, can mate existing EMUs battery;
5, the utility model own water cleaning function, can wash remaining electrolyte automatically, reduces electrolyte to filling gunWith the corrosion of pipeline, also can carry out general daily cleaning;
6, the utility model has special filling dolly, can realize long-range remote control function, more convenient to operate when filling;
7, the utlity model has liquid supplying device, can automatic sucking electrolyte, while avoiding routine to topple over fluid infusion, occurElectrolyte is unrestrained, safety and environmental protection.
In normal operation, the utility model can be in seconds after connecting pipe completing and add rapidly and efficientlyNote, operating efficiency is high, highly versatile, environment protecting is good, has good application value.
Brief description of the drawings
Fig. 1 is the utility model general structure schematic diagram.
In figure: 1-filling gun barrel, 2-adjusting nut, 3-quantitative filling magnetic valve, 4-fluid infusion filling magnetic valve, 5-Pressure regulator valve B, 6-mass flowmenter, 7-inhale electrolyte magnetic valve, 8-pressure regulator valve A, 9-water suction magnetic valve, 10-self-absorption centrifugalPump, the input port of 11-self-priming centrifugal pump, 12-controller, 13-multi-functional control button, 14-pipeline, 15-electrolyte is defeatedGo out pipe, 16-electrolyte filling magnetic valve, 17-electromagnetic diaphragmpump, 18-water solenoid purge valve, 19-water delivery pipe, 20-clearWater tank, 21-electrolyte case, 22-delivery port, 23-road wheel, 24-lower liquid level sensor, 25-rack, 26-upper liquidLevel sensor.
Detailed description of the invention
Referring to Fig. 1, the utility model is battery liquid quantitative filling machine, has rack 25, is provided with control above rackDevice 12 processed, controller is provided with multi-functional control button 13, and road wheel 23 is equipped with in rack bottom, is provided with electrolyte at interior of equipment cabinetCase 21 and cleaning water tank 20, the bottom, side of electrolyte case is provided with an electrolyte efferent duct 15, and electrolyte efferent duct is provided withElectrolyte filling magnetic valve 16, the bottom of cleaning water tank is provided with a water delivery pipe 19, and water delivery pipe is provided with water and cleans electromagnetismValve 18, the end of electrolyte efferent duct and water delivery pipe is common by a three-way connection to be connected with the input port of an electromagnetic diaphragmpump 17Logical, the delivery outlet of electromagnetic diaphragmpump is connected with one end of a mass flowmenter 6 by pipeline 14, and the other end of mass flowmenter is logicalCross pipeline and be connected with self-sealing filling gun, self-sealing filling gun includes filling gun barrel 1 and adjusting nut 2, self-sealing filling gunAnd the pipeline between mass flowmenter is provided with magnetic valve group, described magnetic valve group is by a fluid infusion filling magnetic valve 4 andIndividual quantitative filling magnetic valve 3 is formed in parallel, and is also respectively provided with pressure regulator valve A8 and a B5 at the import and export two ends of mass flowmenter.
Interior of equipment cabinet described in the present embodiment is also provided with a set of liquid supplying device, and described liquid supplying device includes certainlyInhale centrifugal pump 10, the delivery outlet of self-priming centrifugal pump is connected with respectively one by a three-way connection and inhales electrolyte magnetic valve 7 HesA water suction magnetic valve 9, inhales electrolyte magnetic valve and is communicated with electrolyte case by pipeline, and water suction magnetic valve is by pipeline and cleaningWater tank is communicated with; The input port 11 of self-priming centrifugal pump is connected with external water pipe or electrolyte Packing kettle; At electrolyte case and clearOne group of liquid level sensor is also respectively installed in water tank, and described liquid level sensor includes liquid level sensor 26 and lower liquid level24, two groups of liquid level sensors of sensor are transferred to the level condition in case separately on controller and send corresponding alarm signal respectivelyNumber.
The bottom of rack described in the present embodiment is also provided with delivery port 22.
Be below several state courses of work of the utility model:
In the time that operator needs quantitative filling, set in advance desired parameters and press multi-functional control button 13, electromagnetismMembrane pump 17 starts, and electrolyte filling magnetic valve 16 and quantitative filling magnetic valve 3 are opened, and pumps electrolyte to adjusting from electrolyte casePressure valve A8, mass flowmenter 6, pressure regulator valve B5, quantitative filling magnetic valve 3, then to self-sealing filling gun; When mass flowmenter countingWhile reaching parameters, rifle is jumped in termination of pumping.
In the time that operator needs a small amount of fluid infusion, press the fluid infusion gear in multi-functional control button, electromagnetic diaphragmpump 17 opensMoving, electrolyte filling magnetic valve 16 and fluid infusion filling magnetic valve 4 are opened, and pump electrolyte to pressure regulator valve A, matter from electrolyte caseAmount flowmeter, another pressure regulator valve B, fluid infusion filling magnetic valve, then to self-sealing filling gun; When liquid level reaches filling gun pore self-sealingTime, automatically jump rifle and stop fluid infusion termination of pumping.
In the time that operator's complete operation need to clean, press the cleaning gear in multi-functional control button, electromagnetism everyMembrane pump 17 starts, and water solenoid purge valve 18, quantitative filling magnetic valve 3, fluid infusion filling magnetic valve 4 are all opened, from cleaning water tank 20In pump clear water to pressure regulator valve A, mass flowmenter, another pressure regulator valve B, quantitative filling magnetic valve, fluid infusion filling magnetic valve, lastArrive self-sealing filling gun, complete and get express developed.
In the time that in electrolyte case, liquid level is lower than lower liquid level sensor 24, machine automatic alarm need add electrolyte, presses manyFunction control button 13, self-priming centrifugal pump 10 starts, and inhales electrolyte magnetic valve 7 and opens, the electrolyte connecting by external hoseIn kettle, inhale electrolyte to electrolyte case, when liquid level reaches upper liquid level sensor 26 alarm terminations of pumping.
In the complement operation step of the water in cleaning water tank and electrolyte case, the complement operation of electrolyte is similar.
The utlity model has following beneficial effect:
1, the utility model filling function realizes quantitative filling by parameters;
2, the utility model can be equipped with liquid level display system, can show in real time electrolyte case and clean the liquid level shape in water tankState;
3, the utility model has liquid replenishing function, can meet the liquid replenishing function in the time that needs are not changed electrolyte;
4, the utility model one machine is general, can mate existing EMUs battery;
5, the utility model own water cleaning function, can wash remaining electrolyte automatically, reduces electrolyte to filling gunWith the corrosion of pipeline, also can carry out general daily cleaning;
6, the utility model has special filling dolly, can realize long-range remote control function, more convenient to operate when filling;
7, the utlity model has liquid supplying device, can automatic sucking electrolyte, while avoiding routine to topple over fluid infusion, occurElectrolyte is unrestrained, safety and environmental protection.
Claims (3)
1. battery liquid quantitative filling machine, has rack, is provided with controller above rack, and controller is provided with Multifunctional controllingButton processed, road wheel is equipped with in rack bottom, it is characterized in that: be provided with electrolyte case and clean water tank, electrolyte at interior of equipment cabinetThe bottom, side of case is provided with an electrolyte efferent duct, and electrolyte efferent duct is provided with electrolyte filling magnetic valve, cleans water tankBottom be provided with a water delivery pipe, water delivery pipe is provided with water solenoid purge valve, the end of electrolyte efferent duct and water delivery pipeEnd is communicated with the input port of an electromagnetic diaphragmpump jointly by a three-way connection, and the delivery outlet of electromagnetic diaphragmpump is by pipeline and oneOne end of mass flowmenter connects, and the other end of mass flowmenter is connected with self-sealing filling gun by pipeline, self-sealing fillingRifle includes filling gun barrel and adjusting nut, and the pipeline between self-sealing filling gun and mass flowmenter is provided with magnetic valve group,Described magnetic valve group is to be formed in parallel by fluid infusion filling magnetic valve and a quantitative filling magnetic valve, at mass flowmenterImport and export two ends and be also respectively provided with pressure regulator valve A and a B.
2. battery liquid quantitative filling machine according to claim 1, is characterized in that: described interior of equipment cabinet is also provided withA set of liquid supplying device, described liquid supplying device includes self-priming centrifugal pump, and the delivery outlet of self-priming centrifugal pump is by oneThree-way connection is connected with respectively one and inhales electrolyte magnetic valve and a water suction magnetic valve, inhale electrolyte magnetic valve by pipeline withElectrolyte case is communicated with, and water suction magnetic valve is communicated with cleaning water tank by pipeline; The input port of self-priming centrifugal pump and external water pipeOr electrolyte Packing kettle connects; One group of liquid level sensor is also respectively installed, described liquid at electrolyte case with in cleaning water tankLevel sensor includes liquid level sensor and lower liquid level sensor, and two groups of liquid level sensors are respectively the liquid level feelings in case separatelyCondition is transferred on controller and sends corresponding alarm signal.
3. battery liquid quantitative filling machine according to claim 1, is characterized in that: also establish the bottom of described rackThere is delivery port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521085487.4U CN205248362U (en) | 2015-12-24 | 2015-12-24 | Hold battery solution ration filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521085487.4U CN205248362U (en) | 2015-12-24 | 2015-12-24 | Hold battery solution ration filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205248362U true CN205248362U (en) | 2016-05-18 |
Family
ID=55947438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521085487.4U Expired - Fee Related CN205248362U (en) | 2015-12-24 | 2015-12-24 | Hold battery solution ration filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205248362U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112332046A (en) * | 2020-11-06 | 2021-02-05 | 浙江天能动力能源有限公司 | Automatic electrolyte density adjusting system for storage battery |
-
2015
- 2015-12-24 CN CN201521085487.4U patent/CN205248362U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112332046A (en) * | 2020-11-06 | 2021-02-05 | 浙江天能动力能源有限公司 | Automatic electrolyte density adjusting system for storage battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20171224 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |