CN203929666U - For gathering the shooting platform of transfer belt code-bar image - Google Patents

For gathering the shooting platform of transfer belt code-bar image Download PDF

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Publication number
CN203929666U
CN203929666U CN201420360781.0U CN201420360781U CN203929666U CN 203929666 U CN203929666 U CN 203929666U CN 201420360781 U CN201420360781 U CN 201420360781U CN 203929666 U CN203929666 U CN 203929666U
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China
Prior art keywords
transfer belt
sensor
camera
screw
attitude
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Expired - Fee Related
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CN201420360781.0U
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Chinese (zh)
Inventor
周晓东
王平凯
吕毅
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Changchun University of Technology
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Changchun University of Technology
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Publication of CN203929666U publication Critical patent/CN203929666U/en
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Abstract

For gathering the shooting platform of transfer belt code-bar image, this shooting platform comprises light source, sensor, camera, adjusting pole, sensor attitude adjusting seat, camera attitude adjusting seat, illuminating bracket and transfer belt stabilizing mechanism.Sensor attitude adjusting seat and camera attitude adjusting seat are used in conjunction with, can make the detection light belt that sensor sends stably project in transfer belt with special inclination angle, under this obliquity and attitude, sensor neither can stop the shooting visual field of camera, do not disturb again the level run of transfer belt, in addition, when camera is subject to sensor-triggered at every turn, can correctly capture transfer belt transfer printing code-bar, can not produce sequential mistake.The slit of stabilizing mechanism can support and spacing and in the process of transfer belt motion, it is played to maintenance stabilization transfer belt.In addition this shooting platform also has simple and practical, reliable and stablely, with low cost, the advantage such as is convenient to popularize.

Description

For gathering the shooting platform of transfer belt code-bar image
Technical field
The utility model belongs to the detection servicing unit field while adopting machine vision technique identification transfer belt coding, is specifically related to a kind of for gathering the shooting platform of transfer belt code-bar image.
Background technology
Transfer belt belongs to the continuous flexible material that can coil, conventionally uses reel to coil.Process caloric transfer printing technology transfer belt after treatment in having printed the coding that dispatches from the factory on imprinting product, residual lower and its corresponding consistent transparent transfer printing code-bar of encoding that dispatches from the factory on transfer belt self lower surface, transfer printing code-bar continuous in transfer belt is generated by heat and pressure continuously transfer printing by mechanical code-disc, because the high bit code of code-disc is without normal use, physical construction dirigibility is poor, therefore occasional produces and leaks code, repeat or the mistake such as smudgy, once this mistake produces, can on the product export coding of transfer belt code-bar and correspondence thereof, embody simultaneously simultaneously.At present, conventionally by manually checking one by one transfer belt code-bar with naked eyes, or, check one by one the code clerk that dispatches from the factory of product with naked eyes, but the efficiency of hand inspection is very low, easily causes visual fatigue, is also difficult to avoid artificial careless omission.
Word recognizer based on machine vision technique has been ripe industrial detection method, and it can carry out text location and cut apart according to the feature of character image, uses recognition principle word is classified and mate, to reach the object of identification.In theory, use industrial camera to take respectively a photos to each the transparent transfer printing code-bar in transfer belt, can complete identification to the transfer belt transfer printing code-bar on this photo by follow-up machine vision technique and extract and error-checking, complete rapidly the detection screening process to the error code of transfer belt and leakage code.
Transfer printing code-bar in transfer belt is from camera lens, to pass through in turn continuously, but its Negotiation speed becomes large and increases along with coiling the coil diameters of drive system, this just causes camera to capture its transfer printing code-bar under current by constant shutter frequency, but may photograph the linkage section of two adjacent code-bars, and then cause follow-up character-recognition errors.
On the other hand, theoretically, can use contactless position pick-up unit to detect the position of transfer printing code-bar, and accurately control accordingly the shutter triggered time of industrial camera, can make camera just can capture the transfer printing code-bar that current camera lens below is being passed through.But this requires pick-up unit can not stop the light path of camera, simultaneously can not be along the transmission direction of transfer belt, thereby stop and affect the even running of transfer belt, otherwise, be prepended to the modes of emplacement of the shooting visual field of camera according to pick-up unit, pick-up unit is received when current code-bar triggers, camera synchronization is received triggering and the scenery in current visual field is taken, but now, the code-bar of detection trigger device likely not yet enters among the visual field of camera, produce thus the photo of taking and in sequential, have mistake, finally cause Machine Vision Recognition Technology cannot the transfer printing code-bar in transfer belt correctly be taken pictures and be identified.
At present, on market, do not meet the transfer belt code-bar shooting platform of above-mentioned requirements completely, therefore, research and develop and a kind ofly have great importance for the shooting platform device that gathers transfer belt code-bar image.
Utility model content
In order to solve the existing pick-up unit based on machine vision technique, because the posture adjustment platform that can provide ad-hoc location to adjust relation is provided, its camera can produce sequential mistake while shooting, thereby cannot directly apply to the technical matters of the identification operation of transfer belt transfer printing code-bar, it is a kind of for gathering the shooting platform of transfer belt code-bar image that the utility model provides.
The technical scheme that the utility model technical solution problem is taked is as follows:
For gathering the shooting platform of transfer belt code-bar image, comprise light source, sensor, camera, adjusting pole, sensor attitude adjusting seat, camera attitude adjusting seat, illuminating bracket and transfer belt stabilizing mechanism, the camera attitude being respectively equipped with on adjusting pole is vertically adjusted two chutes and the two chutes of sensor attitude adjustment, the two chutes of camera attitude adjustment are positioned at sensor attitude adjusts the top of two chutes, its two identical; Described camera attitude adjusting seat comprises contiguous block, connecting screw rod and two positioning screws, and contiguous block and two positioning screws are connected in respectively on former and later two end faces of contiguous block;
Described sensor attitude adjusting seat comprises riser, two sensor installation seats and two sensor attitudes adjustment bolts, the sidewall of riser is provided with horizontal concrete chute, two sensor installation seats are coplanar and be all positioned at the homonymy of riser, they are vertical and be fixed on the two ends of riser respectively, its three in one moulding, and be encircled into a concave shape structure; Described two sensor attitudes are adjusted bolt and are passed in turn the left and right chute of the two chutes of horizontal concrete chute and sensor attitude adjustment and be connected by nut and adjusting pole;
Described illuminating bracket comprises light source supporting base and four identical columns, and four column tops are equipped with screw, and their lower end is fixed in same level with adjusting pole respectively; Light source supporting base is connected with the stage casing of four columns respectively;
Described transfer belt stabilizing mechanism comprises two concave shape thin plates, two Screws and two screw gaskets, and two concave shape thin plates are identical, and the front end of the concave shape cantilever of thin plate is respectively equipped with little screw, and described Screw is corresponding one by one with screw gasket; Four cantilevers of two concave shape thin plates align between two and two screw gaskets are clipped in the middle, and Screw is in turn through the little screw of little screw, screw gasket and lower floor's concave shape thin plate of upper strata concave shape thin plate and be threaded with screw;
Described camera is positioned at the top of transfer belt stabilizing mechanism, and camera is threaded with connecting screw rod by the radially screw on its sidewall, and two positioning screws are adjusted respectively the left and right chute of two chutes through camera attitude, and are connected by nut and adjusting pole; The transmitter of sensor and the receiver respectively sensor installation seat corresponding with are connected, and the transmitting terminal of transmitter and the receiving end of receiver are toward each other;
Described illuminating bracket is positioned at the concave shape structure inner side of sensor attitude adjusting seat, and the lower surface of light source is fixed on light source supporting base.
Described two sensor installation seat place planes and transfer belt stabilizing mechanism place plane are certain inclination angle, and this inclination angle is acute angle.
Two chutes on the two chutes of the two chutes of described camera attitude adjustment or sensor attitude adjustment are to be made up of two rectangular through holes parallel to each other, the axial and connecting screw rod of described rectangular through hole axially identical.
Described column comprises multiple little copper posts, and the front end of little copper post is double-screw bolt, and end is screw; Described column is formed by connecting by multiple little copper post head and the tail; By increasing or reduce four little double-screw bolts in same aspect, can adjust respectively the level height of light source supporting base or transfer belt stabilizing mechanism.
The beneficial effects of the utility model are: camera attitude adjusting seat can be used for adjusting the shooting height of camera, and then the scope of the visual field of change camera shooting, the sensor attitude adjusting seat detection light belt that capable of regulating sensor sends projects incident inclination angle and the position in transfer belt.Sensor attitude adjusting seat and camera attitude adjusting seat are used in conjunction with, can make the detection light belt that sensor sends stably project in transfer belt with special inclination angle, under this obliquity and attitude, sensor can not stop the shooting visual field of camera, does not disturb again the level run of transfer belt simultaneously, in addition, under this attitude of sensor, when camera is subject to sensor-triggered, can correctly capture transfer belt transfer printing code-bar at every turn, can not produce sequential mistake.Therefore can avoid well the triggering shutter problem not corresponding with the code-bar photographing causing in viewing field of camera because of leading sensor, adjust demand with the multiple shooting attitude adapting under different condition.Stabilizing mechanism slit can support and spacing and in the process of transfer belt motion, it is played to maintenance stabilization transfer belt.In addition this shooting platform also has simple and practical, reliable and stablely, with low cost, the advantage such as is convenient to popularize.
Brief description of the drawings
Fig. 1 is the utility model for gathering the stereographic map of shooting platform of transfer belt code-bar image;
Fig. 2 is the explosive view of Fig. 1;
Fig. 3 is the stereographic map of adjusting pole in the utility model;
Fig. 4 is the stereographic map of camera attitude adjusting seat in the utility model;
Fig. 5 is the explosive view of sensor and sensor attitude adjusting seat in the utility model;
Fig. 6 is the explosive view of transfer belt stabilizing mechanism, light source and illuminating bracket in the utility model;
Fig. 7 is the explosive view of transfer belt stabilizing mechanism in the utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further details.
As shown in Figures 1 to 7, the utility model is for gathering the shooting platform of transfer belt code-bar image, comprise adjusting pole 1, sensor attitude adjusting seat 2, camera attitude adjusting seat 3, illuminating bracket 4, transfer belt stabilizing mechanism 5, light source 6, sensor 7 and camera 8, wherein, light source 6 is LDL-TP type transmission LED light sources backlight, camera 8 adopts DMK22BUC03 type industrial camera, and sensor 7 is LV-NH300 type picking sensors, and it comprises transmitter 7-2 and receiver 7-1.
On adjusting pole 1, be respectively equipped with that camera attitude is vertically adjusted two chute 1-1 and sensor attitude is adjusted two chute 1-2, the two chute 1-1 of camera attitude adjustment are positioned at sensor attitude and adjust the top of two chute 1-2, its two identical.Camera attitude adjusting seat 3 comprises contiguous block 3-1, connecting screw rod 3-2 and two positioning screw 3-3, and contiguous block 3-1 and two positioning screw 3-3 are connected in respectively on former and later two end faces of contiguous block 3-1.
Sensor attitude adjusting seat 2 comprises riser 2-1, two sensor installation seat 2-2 and two sensor attitudes adjustment bolt 2-3, the sidewall of riser 2-1 is provided with horizontal concrete chute 2-1-1, two sensor installation seat 2-1 are coplanar and be all positioned at the homonymy of riser 2-1, they are vertical and be fixed on the two ends of riser 2-1 respectively, its three in one moulding, and be encircled into a concave shape structure.Two sensor attitudes are adjusted bolt 2-3 and are passed in turn the left and right chute of the two chute 1-2 of horizontal concrete chute 2-1-1 and sensor attitude adjustment and be connected by nut and adjusting pole 1.
Illuminating bracket 4 comprises light source supporting base 4-2 and four identical column 4-1, and four column 4-1 tops are equipped with screw 4-1-1, and their lower end is fixed in same level with adjusting pole 1 respectively; Light source supporting base 4-2 is connected with the stage casing of four column 4-1 respectively.
Described transfer belt stabilizing mechanism 5 comprises two concave shape thin plate 5-1, two Screw 5-2 and two screw gasket 5-3, two concave shape thin plate 5-1 are identical, the front end of the concave shape cantilever of thin plate 5-1 is respectively equipped with little screw 5-1-1, and described Screw 5-2 is corresponding one by one with screw gasket 5-3; Screw 5-2 passes in turn little screw 5-1-1, the screw gasket 5-3 of upper strata concave shape thin plate 5-1 and the little screw 5-1-1 of the concave shape thin plate 5-1 of lower floor and is threaded with screw 4-1-1.Two concave shape thin plate 5-1 are parallel to each other, and they are laminated to each other with identical attitude and two screw gasket 5-3 are clipped in the middle, and make two concave shape side arms of transfer belt stabilizing mechanism 5 form respectively the double panel structure with crack.In the time that transfer belt is passed respectively from the slit of two double panel structures simultaneously, two double panel structures can play the support to transfer belt, spacing and stabilization.
Camera 8 is positioned at the top of transfer belt stabilizing mechanism 5, and camera 8 is threaded with connecting screw rod 3-2 by the radially screw on its sidewall.Two positioning screw 3-3 adjust respectively the left and right chute of two chute 1-1 through camera attitude, and are connected by nut and adjusting pole 1.Adjust respectively the height and position of two positioning screw 3-3 in the left and right chute of the two chute 1-1 of camera attitude adjustment, can adjust the attitude of camera 8, to adapt to different adjustment demands of taking inclination angle.
The transmitter 7-2 of sensor 7 and receiver 7-1 are respectively equipped with positioning screw hole 7-2-1 and positioning screw hole 7-1-1, they are connected by the screw sensor installation seat 2-2 corresponding with respectively, and the receiving end of the transmitting terminal of transmitter 7-2 and receiver 7-1 toward each other.
Illuminating bracket 4 is positioned at the concave shape structure inner side of sensor attitude adjusting seat 2, and the lower surface of light source 6 is fixed on light source supporting base 4-2.
Two sensor installation seat 2-1 place planes and transfer belt stabilizing mechanism 5 place planes are certain inclination angle, and the angle at this inclination angle can freely be adjusted according to the demand of taking attitude, to make sensor attitude adjusting seat 2 cannot block camera 8.
Two chutes on the two chute 1-1 of camera attitude adjustment or the two chute 1-2 of sensor attitude adjustment are to be made up of two rectangular through holes parallel to each other, and the axial and connecting screw rod 3-2's of rectangular through hole is axially identical.
Column 4-1 comprises multiple little copper posts, and the front end of little copper post is double-screw bolt, and end is screw; Column 4-1 is formed by connecting by multiple little copper post head and the tail; By increasing or reduce four little double-screw bolts in same aspect, can adjust respectively the level height of light source supporting base 4-2 or transfer belt stabilizing mechanism 5.
Concrete application is of the present utility model when gathering the shooting platform of transfer belt code-bar image, transfer belt is inserted into the slit of two double panel structure from the direction on the concave shape base of transfer belt stabilizing mechanism 5, now, a bit of transfer belt that is positioned at the concave shape intra-zone of stabilizing mechanism 5 is detection and the photographic subjects of sensor 7 and camera 8.
Start respectively light source 6, sensor 7 and camera 8, the light that light source 6 sends illuminates the back side of transfer belt to strengthen illumination.With controlling cable, transmitter 7-2 is connected with camera 8, and presets a suitable light intensity activation threshold value according to current illumination condition to receiver 7-1.The detection light belt that transmitter 7-2 sends is through transfer printing code-bar incident receiver 7-1, in the time that detection light belt passes the transparent transfer printing code-bar in transfer belt, the luminous flux that enters into receiver 7-1 inside can exceed its default activation threshold value, takes Trig control signal thereby cause receiver 7-1 to send one to camera 8.
In the time that transfer printing tep reel is being coiled under the drive of device setting in motion, the aforementioned a bit of transfer belt that is positioned at stabilizing mechanism 5 concave shape intra-zones starts tangential movement, the detection light that transmitter 7-2 sends passes from the transfer printing code-bar of transfer belt, this causes the received detection light of receiver 7-1 because of the different light flux variations that produce of transfer belt transparency, receiver 7-1 can produce the trigger pulse identical with detecting light light flux variations frequency, forms the shooting trigger signals to camera 8.Camera 8 is connected with receiver 7-1 by signal wire, and camera 8 is for taking a bit of transfer belt of the concave shape intra-zone that is positioned at stabilizing mechanism 5 from transfer belt top, and the shooting trigger signals that its shutter filming frequency and sensor 7 send is consistent.
Camera attitude adjusting seat 3 can be used for adjusting shooting inclination angle and the height of camera 8, and then changes the scope of the visual field that camera 8 takes.When the detection light belt that transmitter 7-2 sends projects transfer belt surface, can form a strip light spots on transfer belt surface, by adjusting the attitude of camera attitude adjusting seat 3, can make camera 8 with best attitude, the transfer belt of strip light spots position be taken.
The detection light belt that 2 capable of regulating sensors 7 of sensor attitude adjusting seat send projects incident inclination angle and the position in transfer belt.Sensor attitude adjusting seat 2 is used in conjunction with camera attitude adjusting seat 3, can make the detection light belt that sensor 7 sends stably project in transfer belt with special inclination angle, under this obliquity and attitude, sensor 7 neither can stop the shooting visual field of camera, do not disturb again the level run of transfer belt simultaneously, in addition, under this attitude of sensor 7, camera 8 is subject to sensor 7 at every turn while triggering, can correctly capture the transfer printing code-bar that produces current camera shooting trigger signals, and can not produce sequential mistake.Therefore can avoid well the triggering shutter problem not corresponding with the code-bar photographing causing in viewing field of camera because of leading sensor, adjust demand with the multiple shooting attitude adapting under different condition.
The slit of stabilizing mechanism 5 can support and spacing and in the process of transfer belt motion, it is played to maintenance stabilization transfer belt.

Claims (4)

1. for gathering the shooting platform of transfer belt code-bar image, it is characterized in that: this shooting platform comprises adjusting pole (1), sensor attitude adjusting seat (2), camera attitude adjusting seat (3), illuminating bracket (4), transfer belt stabilizing mechanism (5), light source (6), sensor (7) and camera (8), the camera attitude being respectively equipped with on adjusting pole (1) is vertically adjusted two chutes (1-1) and the two chutes (1-2) of sensor attitude adjustment, the two chutes (1-1) of camera attitude adjustment are positioned at the top of the two chutes (1-2) of sensor attitude adjustment, its the two identical, described camera attitude adjusting seat (3) comprises contiguous block (3-1), connecting screw rod (3-2) and two positioning screws (3-3), and contiguous block (3-1) and two positioning screws (3-3) are connected in respectively on former and later two end faces of contiguous block (3-1),
Described sensor attitude adjusting seat (2) comprises riser (2-1), two sensor installation seats (2-2) and two sensor attitudes adjustment bolts (2-3), the sidewall of riser (2-1) is provided with horizontal concrete chute (2-1-1), two sensor installation seats (2-1) are coplanar and be all positioned at the homonymy of riser (2-1), they are vertical and be fixed on the two ends of riser (2-1) respectively, its three in one moulding, and be encircled into a concave shape structure; Described two sensor attitudes are adjusted bolt (2-3) and are adjusted the left and right chute of two chutes (1-2) and be connected by nut and adjusting pole (1) through horizontal concrete chute (2-1-1) and sensor attitude in turn;
Described illuminating bracket (4) comprises light source supporting base (4-2) and four identical columns (4-1), four columns (4-1) top is equipped with screw (4-1-1), and their lower end is fixed in same level with adjusting pole (1) respectively; Light source supporting base (4-2) is connected with the stage casing of four columns (4-1) respectively;
Described transfer belt stabilizing mechanism (5) comprises two concave shape thin plates (5-1), two Screws (5-2) and two screw gaskets (5-3), two concave shape thin plates (5-1) are identical, the front end of the concave shape cantilever of thin plate (5-1) is respectively equipped with little screw (5-1-1), and described Screw (5-2) is corresponding one by one with screw gasket (5-3); Four cantilevers of two concave shape thin plates (5-1) align between two and two screw gaskets (5-3) are clipped in the middle, and Screw (5-2) is in turn through the little screw (5-1-1) of little screw (5-1-1), screw gasket (5-3) and lower floor's concave shape thin plate (5-1) of upper strata concave shape thin plate (5-1) and be threaded with screw (4-1-1);
Described camera (8) is positioned at the top of transfer belt stabilizing mechanism (5), camera (8) is threaded with connecting screw rod (3-2) by the radially screw on its sidewall, two positioning screws (3-3) are adjusted respectively the left and right chute of two chutes (1-1) through camera attitude, and are connected by nut and adjusting pole (1); The transmitter (7-2) of sensor (7) and receiver (7-1) the respectively sensor installation seat (2-2) corresponding with are connected, and the receiving end of the transmitting terminal of transmitter (7-2) and receiver (7-1) toward each other;
Described illuminating bracket (4) is positioned at the concave shape structure inner side of sensor attitude adjusting seat (2), and the lower surface of light source (6) is fixed on light source supporting base (4-2).
2. as claimed in claim 1 for gathering the shooting platform of transfer belt code-bar image, it is characterized in that: the angle between described two sensor installation seats (2-1) place plane and transfer belt stabilizing mechanism (5) place plane is acute angle.
3. as claimed in claim 1 or 2 for gathering the shooting platform of transfer belt code-bar image, it is characterized in that: it is to be made up of two rectangular through holes parallel to each other that described camera attitude is adjusted two chutes that two chutes (1-1) or sensor attitude adjust on two chutes (1-2) the axial and connecting screw rod (3-2) of described rectangular through hole axially identical.
4. as claimed in claim 1 for gathering the shooting platform of transfer belt code-bar image, it is characterized in that: described column (4-1) comprises multiple little copper posts, and the front end of little copper post is double-screw bolt, and end is screw; Described column (4-1) is formed by connecting by multiple little copper post head and the tail.
CN201420360781.0U 2014-06-30 2014-06-30 For gathering the shooting platform of transfer belt code-bar image Expired - Fee Related CN203929666U (en)

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CN201420360781.0U CN203929666U (en) 2014-06-30 2014-06-30 For gathering the shooting platform of transfer belt code-bar image

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201503A (en) * 2018-08-10 2019-01-15 东莞市硕诚电子有限公司 A kind of blank detection machine
CN110535011A (en) * 2019-09-29 2019-12-03 成都唐源电气股份有限公司 Linear optics device attitude adjusting method
CN114062367A (en) * 2020-08-07 2022-02-18 华晨宝马汽车有限公司 Apparatus and method for rating data matrix codes on parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201503A (en) * 2018-08-10 2019-01-15 东莞市硕诚电子有限公司 A kind of blank detection machine
CN110535011A (en) * 2019-09-29 2019-12-03 成都唐源电气股份有限公司 Linear optics device attitude adjusting method
CN114062367A (en) * 2020-08-07 2022-02-18 华晨宝马汽车有限公司 Apparatus and method for rating data matrix codes on parts

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141105

Termination date: 20150630

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