CN203284791U - Independent column basis below column and capable of conducting jacking rectification - Google Patents

Independent column basis below column and capable of conducting jacking rectification Download PDF

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Publication number
CN203284791U
CN203284791U CN2013203243858U CN201320324385U CN203284791U CN 203284791 U CN203284791 U CN 203284791U CN 2013203243858 U CN2013203243858 U CN 2013203243858U CN 201320324385 U CN201320324385 U CN 201320324385U CN 203284791 U CN203284791 U CN 203284791U
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China
Prior art keywords
derrick
preformed groove
concrete
jack
concrete base
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Expired - Fee Related
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CN2013203243858U
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Chinese (zh)
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何家发
徐思凌
陆志东
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ZHONGDING INTERNATIONAL ENGINEERING Co Ltd
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ZHONGDING INTERNATIONAL ENGINEERING Co Ltd
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Abstract

An independent column basis below a column and capable of conducting jacking rectification comprises a bottom board, a concrete base and a sizing block which is fixed at the upper end of the concrete base, the concrete base is fixed on the bottom board, the upper portion of the concrete base is provided with an X-shaped preformed groove used for placement of jacks, the preformed groove is filled with low-grade concrete or M10 cement mortar, reinforcement thread reinforcing steel bars and derrick supporting leg preformed bolt holes are evenly distributed in the periphery of the preformed groove and in the concrete base, and the reinforcement thread reinforcing steel bars are perpendicular to the inclined surface of the concrete base. The independent column basis is simple in structure, and the concrete base is provided with the preformed groove which is filled with the C10 low-grade concrete or the M10 cement mortar. When rectification is needed, the preformed groove can be easily exposed in a chiseled mode, four jacks are placed on the concrete base, derrick supporting legs are simultaneously jacked, the sizing block is wedged after the derrick supporting legs are jacked to the set height, then other derrick supporting legs are sequentially jacked, and rectification can be conducted on uneven sedimentation of a derrick. The independent column basis can be widely applied to derrick bases and mechanical equipment bases.

Description

Can carry out insulated column basis under the post of rectifying by jack up
Technical field
The utility model relates to a kind of derrick footing.
Background technology
The shaft sinking derrick footing is due to the impact of the reasons such as the load that is hit, soft foundation; freeze the impact that the vertical ground is subjected to frost heave and thaws; the steel headframe basis of production use; and various plant equipment basis; the phenomenon that often there will be differential settlement; cause derrick to tilt, promote and suspention head sheave off normal, cause accident to occur.
The utility model content
The purpose of this utility model is to provide insulated column basis under a kind of post that can carry out rectifying by jack up, solve the technical problem of the derrick differential settlement of can rectifying a deviation.
For achieving the above object, the utility model adopts following technical scheme:
Insulated column basis under a kind of post that can carry out rectifying by jack up, comprise base plate, be fixed on the concrete pedestal on base plate and be fixed on the parallels of concrete pedestal upper end, described concrete pedestal top has the preformed groove that is used for placing jack of X-shaped, the cementitious material filler is arranged in described preformed groove, be evenly distributed with strengthened thread reinforcing bar and derrick leg prepared screw-bolt hole perpendicular to the upper surface of concrete pedestal on described concrete pedestal, in the periphery of preformed groove.
Cementitious material filler in described preformed groove is M10 cement mortar or C10 weak concrete.
One deck cement mortar front cover is arranged on described preformed groove.
The diameter of described strengthened thread reinforcing bar is 20 millimeters, and length is 800 millimeters.
The thickness of described parallels is 30 millimeters~100 millimeters.
Compared with prior art the utlity model has following characteristics and beneficial effect:
The utility model has overcome traditional derrick and has occurred being difficult for the shortcoming of rectifying a deviation after differential settlement, has solved the technical problem of the differential settlement that utilizes derrick footing correction derrick.
the utility model is simple in structure, have preformed groove on concrete pedestal, and with C10 weak concrete or M10 cement mortar, fill, when needs are rectified a deviation, can expose reserving reamer easily, can not damage former concrete pedestal like this, be convenient to jacking, correction, avoided the groove of heavily digging pit on concrete pedestal when rectifying by jack up, damage the drawback of pedestal, a concrete pedestal is placed four jack, the derrick leg of jacking simultaneously, can guarantee the jacking effect, jacking is after default height, the wedging parallels, then other derrick legs of jacking successively, just can rectify a deviation to the differential settlement of derrick, solve easily the sheave wheel platform that derrick produces due to foundation uneven settlement, the offset problem of boom hoist cable, the method does not affect original design strength of derrick footing, can also rectify a deviation not removing under the heavy load of hanging facility of derrick, the process safety of rectifying a deviation is reliable, and the time of rectifying a deviation is short, cost is low, soft foundation unstability after effectively avoiding processing makes the generation of the excessive or differential settlement phenomenon of structure sedimentation, reduced cost of investment, quality controllable and save the duration.
The utility model can be widely used in soft foundation, freeze the sinking headframe basis under the vertical foundation condition, the steel headframe basis of production use, also be applicable to various plant equipment basis, when producing differential settlement, can be easily derrick or the equipment of differential settlement be carried out rectifying by jack up.
Description of drawings
The utility model is described in more detail below in conjunction with accompanying drawing.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the A-A sectional drawing of Fig. 1.
Reference numeral: 1-base plate, 2-concrete pedestal, 3-preformed groove, 4-parallels, 5-derrick leg prepared screw-bolt hole, 6-strengthened thread reinforcing bar, 7-cementitious material filler.
The specific embodiment
embodiment is shown in Figure 1, insulated column basis under a kind of post that can carry out rectifying by jack up, comprise base plate 1, be fixed on concrete pedestal 2 and the parallels 4 that is fixed on concrete pedestal 2 upper ends on base plate, the thickness of described parallels 4 is 30 millimeters~100 millimeters, can be used for soft foundation, freeze the sinking headframe basis under the vertical foundation condition, the steel headframe basis of production use, also be applicable to various plant equipment basis, when producing differential settlement, can be easily derrick or the equipment of differential settlement be carried out rectifying by jack up, while being used for booth formula sinking headframe, because post tilts, so the upper surface of concrete pedestal 2 is inclined-plane, while being used for other bases, the upper surface of concrete pedestal 2 differs and is decided to be inclined-plane, it can also be horizontal plane, shown in Figure 2, the upper surface of concrete pedestal 2 is inclined-plane, top has the preformed groove 3 that is used for placing jack of X-shaped, on described concrete pedestal 2, be evenly distributed with eight reinforcing bars of the strengthened thread perpendicular to the inclined-plane of concrete pedestal 26 and four derrick leg prepared screw-bolt holes 5 in the periphery of preformed groove 3, the diameter of described strengthened thread reinforcing bar 6 is 20 millimeters, length is 800 millimeters.
Shown in Figure 2, in described preformed groove 3, the cementitious material filler is arranged, cementitious material filler 7 in described preformed groove 3 is M10 cement mortar or C10 weak concrete, one deck cement mortar front cover is arranged on described preformed groove 3, and the cement in described cement mortar front cover and the amount ratio of mortar are 1:2.
Specific implementation process of the present utility model:
Preparation before carrying out jacking, correction comprises:
1, Fundamentals of Measurement deflection, before jacking, correction, first carry out horizontal stringcourse and sheave wheel platform center and namely go up the cross hairs measurement, measures the side-play amount of each basic deflection and sheave wheel platform.
2, be ready to the instrument of the correction such as jack use.
3, carrying out load calculates, checks: the jack group: 1 group 4, top lift should be greater than the load of every supporting leg base plate of derrick.
Whether will check before 4, jack uses qualified.
5,, according to underground gushing water amount situation,, if the underground gushing water amount is larger, should keep in case of necessity normal draining to ventilate.
6, should alleviate the load of derrick as far as possible.
When derrick footing generation differential settlement, derrick produces, and deflection becomes the approximate ratio relation with the sheave wheel platform displacement.At this moment can estimate wire rope and can produce skew in the position of Manhole closing dish, trapdoor, the largest amount of subsidence of derrick footing can be estimated by following formula:
Δh=Δl×L÷H
In formula: Δ h: derrick footing deflection, unit: millimeter.
Δ l: wire rope is in the side-play amount of Manhole closing dish, unit: millimeter.
L: derrick foundation span, unit: millimeter.
H: derrick foundation is the height of day wheel shaft extremely, unit: millimeter.
Direction according to the wire rope skew, can estimate out roughly is which concrete pedestal has produced sinking, when the side-play amount of wire rope surpasses 50 millimeters, to affect and promote safety, just should rectify a deviation, the method of correction is the derrick leg jacking that the derrick deflection is larger, the wedging parallels, and concrete steps are as follows:
Step 1, excavate the original quadric-plastering on concrete pedestal and dig out the interior weak concrete of preformed groove 3, cuts open the solder joint of parallels with oxyacetylene metal-cutting.
Step 2, use the derrick leg of derrick deflection reckling as the benchmark leg, formulates datum grade.
Step 3, general two derrick legs according to first jacking benchmark leg side, again jacking benchmark leg to the derrick leg moral of angular direction order jacking derrick leg to datum grade: adopt QYL50 type jack, place simultaneously 4 jack in the preformed groove 3 of each concrete pedestal, 4 jack jackings simultaneously, jack-up after predetermined altitude, wedging parallels, then remaining derrick leg of jacking successively.
With level gauge and transit, the upper cross hairs of horizontal stringcourse and sheave wheel platform center of derrick is observed during jacking, three legs that deflection is larger are distinguished jacking successively to datum grade; Former upper cross hairs on sheave wheel platform overlaps and is as the criterion with the shaft cross line, the position when whether the rope point that falls that at this moment also should check wire rope returns to former the installation
Step 4, after jacking, correction reach pre-provisioning request, with parallels spot welding.
Step 5, at the interior placing C10 of preformed groove 3 weak concrete, the cement mortar front cover of external application 1:2.
Step 6, re-start quadric-plastering, still adopts the 1:2 cement mortar.
jacking after the derrick footing differential settlement, the principle of correction, it is the derrick leg jacking that derrick is sunk, add parallels after jacking, therefore, make jacking tool jacking reliably, build man-hour at derrick footing, an X-shaped preformed groove is built on top at the concrete pedestal of each derrick, can place 4 QYL50 type jack in the preformed groove 3 of each concrete pedestal, 50 tons of the lifting capacities of each jack, after the concrete pedestal final set demoulding, tamp the hole groove with M10 cement mortar or C10 weak concrete again, fill, tamp, external application 1:2 cement mortar front cover, middle carefully 500 millimeters * 500 millimeters, pour into simultaneously the strengthened thread reinforcing bar 6 of 20 millimeters of diameters in basis, every long 800 millimeters, totally 8 of each concrete pedestals, the intensity that base concrete intensity reaches design more than 75% after, derrick is installed again.
Preformed groove 3 use M10 cement mortar or C10 weak concrete pour into, its objective is when jacking, correction and can dig out more convenient, easily the hole groove, place jack, do not damage former concrete pedestal while digging pit groove, be convenient to jacking, correction, avoided the groove of heavily digging pit when rectifying by jack up, damaged the drawback of concrete pedestal on concrete pedestal 2.
In foundation construction should derrick footing and near permanent leveling observation point is set, its sedimentation situation of periodic observation on ground.
Points for attention during derrick installation:
1, when derrick footing generation differential settlement, derrick produces, and mortar or weak concrete that this basis is reserved in the groove of hole are excavated, and jack is put into reservation hole groove, with derrick jack-up, then adds parallels, placing cement mortar.
2, the stone bolt of derrick, top screw after installation exposes 200 millimeters, and the concrete pedestal face is tightened up a screw, and to expose be 300 millimeters, and car filament length degree changes 400 millimeters into, after sinking, derrick leg is carried out jacking, the former design of every length of old place foot bolt need lengthen 200 millimeters.
Answer points for attention: A, parallels should be placed on the both sides of stone bolt when 3, parallels is laid in derrick installation; B, parallels should expose 20~30 millimeters of steel plate outsides, derrick steel leg bottom, so that adjust, and the distance at parallels and bolt edge can keep 50~150 millimeters, is convenient to the grouting in screw; The height of C, parallels is generally between 30~100 millimeters, as the too high stability that can affect derrick, the too low tamping that is not easy to back-grouting; D, every group of parallels piece number should not surpass three layers, and inclined sizing block uses and is considered as one deck in pairs.
4, derrick installation is complete, to carry out spot welding to the parallels group, to carry out back-grouting in the bolt hole of concrete pedestal, to carry out quadric-plastering on the concrete pedestal face, in the bolt hole of concrete pedestal, back-grouting adopts pea gravel concreten, improve one-level than the concrete grade of concrete pedestal, quadric-plastering adopts the 1:2 cement mortar.
5, after derrick installation leveling, be with horizontal stringcourse pilot measurement to the steel leg of derrick with the shaft cross line pilot measurement to sheave wheel platform, cross hairs on abbreviation, make mark.
Employing when 6, stringcourse, upper cross hairs are as installation sheave wheel platform and frequent observation inspection and correction.
7, horizontal stringcourse pilot measurement can be poured water in the lucite pipe pipe with level gauge or U-shaped water pipe, upper cross hairs pilot measurement transit.

Claims (5)

1. insulated column basis under the post that can carry out rectifying by jack up, comprise base plate (1), be fixed on the concrete pedestal (2) on base plate and be fixed on the parallels (4) of concrete pedestal (2) upper end, it is characterized in that: described concrete pedestal (2) top has the preformed groove (3) that is used for placing jack of X-shaped, cementitious material filler (7) is arranged in described preformed groove (3), on described concrete pedestal (2), be evenly distributed with strengthened thread reinforcing bar (6) and derrick leg prepared screw-bolt hole (5) perpendicular to the upper surface of concrete pedestal (2) in the periphery of preformed groove (3).
2. insulated column basis under the post that can carry out rectifying by jack up according to claim 1, it is characterized in that: the cementitious material filler (7) in described preformed groove (3) is M10 cement mortar or C10 weak concrete.
3. insulated column basis under the post that can carry out rectifying by jack up according to claim 1, is characterized in that: one deck cement mortar front cover is arranged on described preformed groove (3).
4. insulated column basis under the post that can carry out rectifying by jack up according to claim 1, it is characterized in that: the diameter of described strengthened thread reinforcing bar (6) is 20 millimeters, length is 800 millimeters.
5. insulated column basis under the post that can carry out rectifying by jack up according to claim 1, it is characterized in that: the thickness of described parallels (4) is 30 millimeters~100 millimeters.
CN2013203243858U 2013-06-06 2013-06-06 Independent column basis below column and capable of conducting jacking rectification Expired - Fee Related CN203284791U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103669432A (en) * 2013-11-18 2014-03-26 国家电网公司 Jacking device for deviation rectification of steel pylon in mining area of coal mine
CN103669431A (en) * 2013-11-18 2014-03-26 国家电网公司 Device for adjusting inclined steel pylon in mining area of coal mine
CN104929380A (en) * 2015-05-21 2015-09-23 国家电网公司 Heightening steel tower boot foot used for tilt centralizing adjustment of transmission line steel towers and method for tilt centralizing adjustment of transmission line steel towers
CN108343102A (en) * 2018-04-26 2018-07-31 北京恒祥宏业基础加固技术有限公司 Jacking leveling structure and its construction method are reinforced in a kind of sedimentation of pile foundation
CN108425631A (en) * 2018-02-12 2018-08-21 安徽理工大学 Special thick alluvium freeze-wellboring permanent derrick system for automatically correcting and method for correcting error
CN108716368A (en) * 2018-06-28 2018-10-30 中冶长天国际工程有限责任公司 A kind of derrick support column, derrick and derrick method for correcting error
CN113526346A (en) * 2021-07-23 2021-10-22 中国华冶科工集团有限公司 Hoisting method of Tianlun platform
CN114016452A (en) * 2021-09-04 2022-02-08 深圳市自由度环保科技有限公司 Intelligent boundary pile for ecological protection red line exploration boundary calibration and using method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103669432A (en) * 2013-11-18 2014-03-26 国家电网公司 Jacking device for deviation rectification of steel pylon in mining area of coal mine
CN103669431A (en) * 2013-11-18 2014-03-26 国家电网公司 Device for adjusting inclined steel pylon in mining area of coal mine
CN103669431B (en) * 2013-11-18 2016-06-01 国家电网公司 A kind of colliery minery electric power pylon inclination adjusting device
CN103669432B (en) * 2013-11-18 2016-11-02 国家电网公司 A kind of jacking device for deviation rectification of steel pylon in mining area of coal mine
CN104929380A (en) * 2015-05-21 2015-09-23 国家电网公司 Heightening steel tower boot foot used for tilt centralizing adjustment of transmission line steel towers and method for tilt centralizing adjustment of transmission line steel towers
CN108425631A (en) * 2018-02-12 2018-08-21 安徽理工大学 Special thick alluvium freeze-wellboring permanent derrick system for automatically correcting and method for correcting error
CN108425631B (en) * 2018-02-12 2019-12-31 安徽理工大学 Automatic deviation rectifying system and method for sinking permanent derrick by ultra-thick surface soil layer freezing method
CN108343102A (en) * 2018-04-26 2018-07-31 北京恒祥宏业基础加固技术有限公司 Jacking leveling structure and its construction method are reinforced in a kind of sedimentation of pile foundation
CN108343102B (en) * 2018-04-26 2024-02-27 北京恒祥宏业基础加固技术有限公司 Pile foundation settlement reinforcement jacking leveling structure and construction method thereof
CN108716368A (en) * 2018-06-28 2018-10-30 中冶长天国际工程有限责任公司 A kind of derrick support column, derrick and derrick method for correcting error
CN108716368B (en) * 2018-06-28 2024-02-13 中冶长天国际工程有限责任公司 Derrick support column, derrick and derrick deviation correcting method
CN113526346A (en) * 2021-07-23 2021-10-22 中国华冶科工集团有限公司 Hoisting method of Tianlun platform
CN113526346B (en) * 2021-07-23 2023-06-13 中国华冶科工集团有限公司 Hoisting method of Tian Lun platform
CN114016452A (en) * 2021-09-04 2022-02-08 深圳市自由度环保科技有限公司 Intelligent boundary pile for ecological protection red line exploration boundary calibration and using method thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131113

Termination date: 20210606

CF01 Termination of patent right due to non-payment of annual fee