CN202461779U - Welding system capable of simultaneously welding internal and external surfaces of rim body - Google Patents
Welding system capable of simultaneously welding internal and external surfaces of rim body Download PDFInfo
- Publication number
- CN202461779U CN202461779U CN201220054797XU CN201220054797U CN202461779U CN 202461779 U CN202461779 U CN 202461779U CN 201220054797X U CN201220054797X U CN 201220054797XU CN 201220054797 U CN201220054797 U CN 201220054797U CN 202461779 U CN202461779 U CN 202461779U
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- welding
- chuck
- wheel rim
- welder
- underframe
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Abstract
The utility model discloses a welding system capable of simultaneously welding the internal and external surfaces of a rim body, which comprises an underframe, wherein a welding device and a clamping system for clamping the rim body to be welded are arranged on the underframe; the welding device comprises a first welding device for welding the internal surface of the rim body and a second welding device for welding the external surface of the rim body; the first welding device is arranged at the left end of the upper surface of the underframe; and the clamping system is arranged at the right end of the upper surface of the underframe, and the second welding device is arranged on a work surface of the upper end of the clamping system. The welding system capable of simultaneously welding the internal and external surfaces of the rim body has the advantages of simultaneously welding the internal and external surfaces of the rim body, improving the welding quality and the like.
Description
Technical field
The utility model relates to a kind of welding system that can weld surface, wheel rim inside and outside simultaneously.
Background technology
The various wheel rim body of producing during engineering is made, its diameter, length, thickness are all inequality.The wheel rim body traditional processing is the weldment structure, and promptly wheel rim body is welded after being processed respectively by interior wheel rim body and gutter ring two parts, and interior wheel rim body 201 has pad 203 (as shown in Figure 2) with gutter ring 202.Be proof strength, the surfaces externally and internally of interior wheel rim body and gutter ring junction all need weld.Past is adopted artificial weldering, and the welding of surfaces externally and internally is carried out respectively, and labour intensity is big, and production efficiency is low, can't satisfy requirements of mass production.
The utility model content
The utility model is the weak point that exists in the above-mentioned prior art for avoiding, and a kind of welding system that can weld wheel rim inside and outside surface simultaneously is provided, and simultaneously the surfaces externally and internally of wheel rim body is welded, improves welding quality.
The utility model adopts following technical scheme for the technical solution problem.
Can weld the welding system on wheel rim inside and outside surface simultaneously, its design feature is, comprises underframe, and said underframe is provided with welder and the chucking appliance system that is used to clamp the wheel rim body that is soldered; Second welder of first welder that said welder comprises the inner surface that is used to weld said wheel rim body and the outer surface that is used to weld said wheel rim body; Said first welder is arranged at the left end of the upper surface of said underframe; Said chucking appliance system is arranged at the right-hand member of the upper surface of said underframe, and said second welder is arranged on the work top of said chucking appliance system upper end.
The design feature of the welding system that can weld surface, wheel rim inside and outside simultaneously of the utility model also is:
Said welder comprise can be on the upper surface of said underframe the planker of move left and right; On the said planker support is set, the funnel of solder flux is housed in the upper end of support is set with; The middle part of said support is provided with the fixed mount that is used to install welding gun.
Said chucking appliance system comprises first motor and second motor; The output shaft of said first motor is provided with driving gear; The centre of the driven gear that is meshed with driving gear is provided with the screw mandrel coaxial with said driven gear, and said screw mandrel matches through the internal thread of the screw thread on its outer surface with said driven gear central cavity; Said screw mandrel the first from left end fixes through the right-hand member of shaft coupling and chuck pull bar; Be arranged with on the outer peripheral face of the left end of said chuck pull bar by the said second motor-driven main shaft, the left end of said main shaft is set with scroll chuck; Be provided with the chuck slide block in the said scroll chuck, be fixed with three-jaw chuck on the said chuck slide block; Taper pawl in the said chuck slide block is inserted on the awl groove movable block in the inner chamber of being located at said scroll chuck; Said awl groove movable block is fixed on the left part of chuck pull bar and can has about the chuck pull bar and spurs.
Compared with present technology, the utility model beneficial effect is embodied in:
The utility model adopts two welders, has two welding guns, is installed in workpiece surfaces externally and internally place respectively, and along with the rotation of workpiece, inside and outside two welding guns weld simultaneously, and work efficiency is enhanced about more than once than manual welding.As the wheel rim body of welding a φ 606 * 10, to accomplish one and only need 3 minutes, work efficiency is high, has adopted submerged arc welding machine when welding simultaneously, and weldquality is good, and is evenly, smooth, attractive in appearance.The smog that weld seam produces greatly reduces, and has improved work situation.Adopt the CO2 gas shield during welding, guaranteed weldquality, the smog pollution workshop condition that produces when preventing to weld again.This utility model is removed workpiece loading and unloading, outside the startup-shutdown, integrates welding process and all carries out automatically.
The welding system that can weld wheel rim inside and outside surface simultaneously of the utility model has and can be simultaneously the surfaces externally and internally of wheel rim body be welded, and improves advantages such as welding quality.
Description of drawings
Fig. 1 is the structural representation of the welding system that can weld surface, wheel rim inside and outside simultaneously of the utility model.
Fig. 2 is the wheel rim body that the welding of the welding system of the utility model obtains.
Label among Fig. 1～Fig. 2: 1 underframe, 2 wheel rim body, 201 interior wheel rim body, 202 gutter ring, 203 pads, 3 work tops; 4 plankers, 5 supports, 6 funnels, 7 welding guns, 8 fixed mounts, 9 first motors; 10 second motors, 11 driving gears, 12 driven gears, 13 screw mandrels, 14 shaft couplings, 15 chuck pull bars; 16 main shafts, 17 scroll chucks, 18 chuck slide blocks, 19 three-jaw chucks, 20 taper pawls, 21 awl groove movable blocks.
Below pass through the specific embodiment, and combine accompanying drawing that the utility model is described further.
The specific embodiment
Referring to Fig. 1, can weld the welding system on surface, wheel rim inside and outside simultaneously, it is characterized in that comprise underframe 1, said underframe 1 is provided with welder and the chucking appliance system that is used to clamp the wheel rim body 2 that is soldered; Second welder of first welder that said welder comprises the inner surface that is used to weld said wheel rim body 2 and the outer surface that is used to weld said wheel rim body 2; Said first welder is arranged at the left end of the upper surface of said underframe 1; Said chucking appliance system is arranged at the right-hand member of the upper surface of said underframe 1, and said second welder is arranged on the work top 3 of said chucking appliance system upper end.The utility model adopts two welders, has two welding guns, is installed in workpiece surfaces externally and internally place respectively, and along with the rotation of workpiece, inside and outside two welding guns weld simultaneously, and work efficiency is enhanced about more than once than manual welding.As the wheel rim body of welding a φ 606 * 10, to accomplish one and only need 3 minutes, work efficiency is high, has adopted submerged arc welding machine when welding simultaneously, and weldquality is good, and is evenly, smooth, attractive in appearance.The smog that weld seam produces greatly reduces, and has improved work situation.The rotating speed of welding wheel rim body can be by V, T, the flat phase buncher regulation and control of V, and the degree of tightness of scroll chuck is controlled by electronic pull bar.On the transmission main shaft of wheel rim body inner and outer ring welding machine scroll chuck is housed, scroll chuck chucking wheel rim body gutter ring, the degree of tightness of chuck is controlled by electronic pull bar, and the rotation of transmission main shaft is driven by V, T, the flat phase buncher of V.Different according to welding work pieces diameter thickness of workpiece, for guaranteeing corresponding sealing wire speed, the rotating speed of available V, T, the flat phase buncher regulation and control of V transmission main shaft obtains.Adopt the CO2 gas shield during welding, guaranteed weldquality, the smog pollution workshop condition that produces when preventing to weld again.This utility model is removed workpiece loading and unloading, outside the startup-shutdown, integrates welding process and all carries out automatically.
Said welder comprise can be on the upper surface of said underframe 1 planker 4 of move left and right; On the said planker 4 support 5 is set, the funnel 6 of solder flux is housed in the upper end of support 5 is set with; The middle part of said support 5 is provided with the fixed mount 8 that is used to install welding gun 7.Welder can move on underframe through planker, and the operation of being convenient to weld has improved the efficient of welding.
Said chucking appliance system comprises first motor 9 and second motor 10; The output shaft of said first motor 9 is provided with driving gear 11; The centre of the driven gear 12 that is meshed with driving gear 11 is provided with the screw mandrel 13 coaxial with said driven gear 12, and said screw mandrel 13 matches through the internal thread of the screw thread on its outer surface with said driven gear 12 central cavity; Said screw mandrel 13 the first from left ends fix through the right-hand member of shaft coupling 14 with chuck pull bar 15; Be arranged with the main shaft 16 that is driven by said second motor 10 on the outer peripheral face of the left end of said chuck pull bar 15, the left end of said main shaft 16 is set with scroll chuck 17; Be provided with chuck slide block 18 in the said scroll chuck 17, be fixed with three-jaw chuck 19 on the said chuck slide block 18; Taper pawl 20 in the said chuck slide block 18 is inserted on the awl groove movable block 21 in the inner chamber of being located at said scroll chuck 17; Said awl groove movable block 21 is fixed on the left part of chuck pull bar 15 and about 15 pullings of chuck pull bar can be arranged.The inner and outer welding of workpiece welds acquisition simultaneously with inside and outside two welding guns.The scroll chuck of card engaging workpiece, its degree of tightness is controlled by first motor (adopting flat phase reducing motor).When workpiece rotated, the linear velocity of welding was obtained by second motor (adopting flat phase buncher) control workpiece flap.Adopt CO2 gas shield welding, guarantee weldquality, improved work situation.This utility model patent welding machine also is applicable to the interior external welding of two cylinder junctions.By the first driven by motor driving gear, driving gear drives driven gear, and the endoporus of driven gear is a helicitic texture, and screw mandrel with matching cooperates with driven gear through external screw thread, and leading screw is fixed together through shaft coupling and chuck pull bar.The rotating of first motor is moved the chuck pull bar to the left or to the right, moves to the left or to the right thereby drive awl groove movable block.Taper pawl in the chuck slide block is inserted in the awl groove movable block awl groove, and three-jaw chuck is screwed on the chuck slide block.When the chuck pull bar was moved to the left, because the effect of taper pawl, the chuck slide block moved up, and also is that three-jaw chuck moves up, and promptly three-jaw chuck unclamps.When otherwise the chuck pull bar moved right, three-jaw chuck descended, and promptly three-jaw chuck clamps.
The rotating speed of main shaft is regulated and control by second motor.The real core welding rod of CO2 gas shield drives feeding by the welding rod feed mechanism.The corresponding welding position of weld seam in the inside and outside welding gun is respectively by vertical planker 1, planker 2 pneumatic adjustment.The course of work of wheel rim body inner and outer ring welding machine is following: the wheel rim body of 1) prior spot welding being had good positioning is installed on the scroll chuck, and the chucking workpiece.2) move vertical planker 1, planker 2, the welding position of adjusting inside and outside welding gun.3) start, this moment, workpiece rotated, and inside and outside welding gun welds synchronously.4) shut down, after the workpiece welding was accomplished, workpiece rotated, and inside and outside welding gun welding stops synchronously.Electronicly unscrew scroll chuck, unload workpiece.
Through above-mentioned description, the related personnel can change and revise under the condition of the mentality of designing of the utility model and technical indicator appointment.The technical scope of the utility model is not limited to the content on the specification, must confirm technical scope according to the claim scope.
Claims (3)
1. can weld the welding system on surface, wheel rim inside and outside simultaneously, it is characterized in that, comprise underframe (1), said underframe (1) is provided with welder and the chucking appliance system that is used to clamp the wheel rim body (2) that is soldered; Second welder of first welder that said welder comprises the inner surface that is used to weld said wheel rim body (2) and the outer surface that is used to weld said wheel rim body (2); Said first welder is arranged at the left end of the upper surface of said underframe (1); Said chucking appliance system is arranged at the right-hand member of the upper surface of said underframe (1), and said second welder is arranged on the work top (3) of said chucking appliance system upper end.
2. the welding system that can weld wheel rim inside and outside surface simultaneously according to claim 1 is characterized in that, said welder comprise can be on the upper surface of said underframe (1) planker (4) of move left and right; Support (5) is set on the said planker (4), the funnel (6) of solder flux is housed in the upper end of support (5) is set with; The middle part of said support (5) is provided with the fixed mount (8) that is used to install welding gun (7).
3. the welding system that can weld surface, wheel rim inside and outside simultaneously according to claim 1 is characterized in that said chucking appliance system comprises first motor (9) and second motor (10); The output shaft of said first motor (9) is provided with driving gear (11); The centre of the driven gear (12) that is meshed with driving gear (11) is provided with the screw mandrel (13) coaxial with said driven gear (12), and said screw mandrel (13) matches through the internal thread of the screw thread on its outer surface with said driven gear (12) central cavity; Said screw mandrel (13) the first from left end fixes through the right-hand member of shaft coupling (14) with chuck pull bar (15); Be arranged with the main shaft (16) that is driven by said second motor (10) on the outer peripheral face of the left end of said chuck pull bar (15), the left end of said main shaft (16) is set with scroll chuck (17); Be provided with chuck slide block (18) in the said scroll chuck (17), be fixed with three-jaw chuck (19) on the said chuck slide block (18); Taper pawl (20) in the said chuck slide block (18) is inserted on the awl groove movable block (21) in the inner chamber of being located at said scroll chuck (17); Said awl groove movable block (21) is fixed on the left part of chuck pull bar (15) and pulling about chuck pull bar (15) can be arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220054797XU CN202461779U (en) | 2012-02-17 | 2012-02-17 | Welding system capable of simultaneously welding internal and external surfaces of rim body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220054797XU CN202461779U (en) | 2012-02-17 | 2012-02-17 | Welding system capable of simultaneously welding internal and external surfaces of rim body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202461779U true CN202461779U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220054797XU Expired - Fee Related CN202461779U (en) | 2012-02-17 | 2012-02-17 | Welding system capable of simultaneously welding internal and external surfaces of rim body |
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| Country | Link |
|---|---|
| CN (1) | CN202461779U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039266A (en) * | 2019-05-23 | 2019-07-23 | 宜兴市压力容器厂有限公司 | A kind of pressure-resistant welding method of pressure vessel circumferential weld |
| CN118268683A (en) * | 2024-05-31 | 2024-07-02 | 泉州市泉中职业中专学校(鲤城区职业技术教育中心) | Ultrasonic auxiliary welding equipment and method for steel hubs |
-
2012
- 2012-02-17 CN CN201220054797XU patent/CN202461779U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039266A (en) * | 2019-05-23 | 2019-07-23 | 宜兴市压力容器厂有限公司 | A kind of pressure-resistant welding method of pressure vessel circumferential weld |
| CN118268683A (en) * | 2024-05-31 | 2024-07-02 | 泉州市泉中职业中专学校(鲤城区职业技术教育中心) | Ultrasonic auxiliary welding equipment and method for steel hubs |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20150217 |
|
| EXPY | Termination of patent right or utility model |