CN201926562U - Testing device for performance of automobile air conditioning system - Google Patents
Testing device for performance of automobile air conditioning system Download PDFInfo
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- CN201926562U CN201926562U CN2010205338420U CN201020533842U CN201926562U CN 201926562 U CN201926562 U CN 201926562U CN 2010205338420 U CN2010205338420 U CN 2010205338420U CN 201020533842 U CN201020533842 U CN 201020533842U CN 201926562 U CN201926562 U CN 201926562U
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- 238000012360 testing method Methods 0.000 title claims abstract description 51
- 238000004378 air conditioning Methods 0.000 title claims abstract description 46
- 238000012545 processing Methods 0.000 description 9
- 238000004088 simulation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000001052 transient effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model provides a testing device for the performance of an automobile air conditioning system, which comprises an air control unit, a component arrangement unit and a signal control unit, wherein the air control unit is configured to simulate the working environment of the air conditioning system; the component arrangement unit is configured to simulate the hardware arrangement of the air conditioning system; and the signal control unit is configured to control the air conditioning system and the air control unit and to generate testing results.
Description
Technical Field
The utility model relates to an air conditioning system capability test especially relates to vehicle air conditioning system capability test device.
Background
The use of automotive air conditioners can lead to a significant increase in automotive energy consumption. Every 100 km of travel, the automobile air conditioner consumes about more than 1 liter of gasoline. Therefore, the key of the design of the automobile air conditioner is whether the energy consumption and the refrigeration effect can be balanced. In view of the complexity of the refrigeration cycle and the variable working environment of the air conditioning system on the whole vehicle, the means for checking whether the air conditioning system of the vehicle meets the requirements in the prior art is generally a whole vehicle test. However, the air conditioning test using the whole vehicle supports the design and development of the air conditioning system, and has the following problems:
1. the method can not be well adapted to the synchronous development of the whole vehicle;
2. the accuracy of a test result is influenced by too many interference factors of the whole vehicle test, such as the quality of vehicle body sealing, the degree of engine calibration and the like;
3. the cost of the whole vehicle test is high, and generally, the air conditioner mainly has 2 modes by utilizing the whole vehicle test: the technical personnel in the field can understand that the 2 modes have the problems of high equipment cost, high labor cost, long test period and the like.
At present, the working condition of an air conditioning system simulated by using a testing device is the direction of research of various automobile manufacturers and air conditioner manufacturers, but the existing performance testing device of the automobile air conditioning system is heavier than a performance testing device of parts and components, but not a system testing device; or although the system testing device is adopted, the system is not completely simulated, and the working condition of the air conditioning system cannot be completely reflected; or the whole vehicle state can be simulated, but the method is only suitable for one vehicle type, so that the compatibility is poor, and the equipment utilization rate is low.
Therefore, a performance testing device which can truly simulate the operation of the automobile air conditioner and is suitable for various automobile air conditioning systems is needed.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model provides a following technical scheme:
the performance testing device of the automobile air conditioning system comprises an air control unit, a component arrangement unit and a signal control unit, wherein the air control unit is configured to simulate the working environment of the air conditioning system; a component arrangement unit configured to simulate a hardware arrangement of the air conditioning system; the signal control unit is configured to control the air conditioning system and the air control unit and generate a test result.
Preferably, the air management unit comprises at least two semi-enclosed air handling units.
Preferably, the component arrangement unit comprises one or more movable platforms, and the upper parts of the movable platforms are provided with supports composed of slide rail structures and capable of mounting the test pieces.
Preferably, the signal control unit controls the components of the air conditioning system and the internal components of the air control unit independently.
Preferably, the at least two semi-enclosed air treatment units are relatively independent.
Preferably, the return air unit in the air control unit is designed to be selectable as a return air source.
Technical defect to current testing arrangement, the utility model provides a can accurate simulation air conditioning system hardware arrangement, operational environment in the whole car to realize the testing arrangement of the simulation of software control framework, the device has fully considered compatibility, can realize the simulation to different motorcycle types, also can increase the 2 nd evaporimeter as required, also can support new refrigerant, the development of new air conditioning system such as electric air conditioner and so on.
Drawings
Various aspects of the invention will become more apparent to those of ordinary skill in the art after reading the following detailed description of the invention with reference to the accompanying drawings. Those skilled in the art will understand that: these drawings are only for the purpose of illustrating the embodiments of the present invention in conjunction with the detailed description thereof, and are not intended to limit the scope of the present invention. Wherein,
fig. 1 is a schematic diagram of the performance testing device of the air conditioning system of the present invention;
fig. 2 is a schematic structural diagram of an air control unit of an air conditioning system performance testing device according to an embodiment of the present invention;
fig. 3 is a schematic diagram of the installation of the internal devices of the component arrangement unit of the air conditioning system performance testing apparatus according to the embodiment of the present invention;
fig. 4 is a schematic diagram of a component arrangement unit of an air conditioning system performance testing apparatus according to an embodiment of the present invention;
fig. 5 is a schematic view of measurement signal acquisition of a signal control unit of an air conditioning system performance testing device according to an embodiment of the present invention;
Detailed Description
The following describes in further detail embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1, the present invention is an air conditioning system performance testing apparatus 100. The air conditioning system performance testing apparatus 100 includes an air control unit 110, a component arrangement unit 120, and a signal control unit 130. The air control unit 110 is configured to adjust air flow at a specific temperature, humidity, and speed required by the test, so as to complete simulation of a system working environment; the component arrangement unit 120 is a device for installing relevant components of the air conditioning system, and is used for simulating the three-dimensional spatial relationship among air conditioning parts according to the actual conditions of different vehicle types; the signal control unit 130 controls the operation states of the respective components of the air conditioning system in a unified manner, and controls the devices of the air control unit 110 to operate cooperatively.
In one embodiment of the present invention, the air control unit 110 may include at least two air handling units 111. As shown in fig. 2, the air control unit 110 may include an air supply unit 114, a blower 113, an air flow path 112, an air handling unit 111, a return air unit 117, and a refrigerating unit 115 and a heating and humidifying unit 116 associated with the air handling unit 111. As can be seen from the figure, the air processing unit 111 is arranged in front and provides a test environment for the test piece 201 in an air supply manner, so that the accuracy of the simulation can be improved. The air supply unit 114 can use a conventional standard nozzle and deflector design, so that the air supply amount and the air outlet are uniform.
As described above, the air control unit 110 may flexibly include at least two air processing units 111 as needed. In another embodiment of the invention the air handling unit is designed to be semi-enclosed. As shown in fig. 2, the refrigerating unit 115 and the heating and humidifying unit 116 shown therein may provide both refrigeration and heating and humidification for other air handling units (not shown, which may for example be in the direction indicated by the dashed lines), whereby the space of the air control unit 110 is further reduced, reducing the energy consumption in case of a reduced air handling capacity requirement.
In another embodiment of the present invention, the return air unit 117 is designed to select the return air source 202, and preferably, the return air unit 117 can further control the ratio of the return air source 202 so as to make reasonable use of energy.
In another embodiment of the present invention, a plurality of air treatment units can be relatively independent from each other, so that a plurality of different test combinations can be realized, and test pieces with different specifications can be received. Those skilled in the art will appreciate that the number of air handling units may be configured as desired in an actual test environment. Since the air processing units are used for the distributed processing, the air processing amount is reduced, and the required air supply capacity can be realized by using a common unit. The volume and the heat capacity of the independent air processing units are small, the size is close to the actual condition of the whole vehicle, and particularly the transient working condition can be simulated. For example, the condenser inlet air temperature is set to rise from 30 ℃ to 50 ℃ in 20 minutes, which simulates an idle condition of the vehicle.
Accurate simulation of the temperature and humidity in the environment can be achieved using the air control unit 110 in the above-described embodiments. For example, a plurality of temperature sensors may be arranged directly near the test piece 201 (e.g., a condenser of an air conditioning system to be tested) aligned with the air supply unit 114 to calculate the outlet air temperature by the average temperature; for another example, a humidity sensor may be disposed at the end of the air supply unit 114 to collect a humidity signal and feed the humidity signal back to the signal control unit 130. It will be appreciated by those skilled in the art that other means may be employed to effect the measurement of temperature or humidity.
Advantageously, utilize the utility model discloses an air control unit 110 has improved environmental control's mode, need not to control the environment humiture in the whole testing arrangement promptly, only needs the air condition in the control air handling unit, has consequently not only reduced the demand to the air handling unit ability but also has further improved the accuracy of simulation.
Referring now to fig. 3, it exemplarily shows the arrangement of the internal devices of the component arrangement unit of the air conditioning system performance test device according to the embodiment of the present invention. As described above, the component placement unit 120 is used to simulate the state of each component in the entire vehicle, into which each component can be mounted according to the coordinates of the component on the original vehicle. For example, the component placement unit 120 may be a flexible rack that may have components of a vehicle air conditioning system, such as a condenser, a cooling fan, a compressor, and an air conditioning cabinet assembly, disposed therein. Further, alternatively, the air control unit 110 and the signal control unit 130 may also be disposed therein.
Fig. 4 is a schematic diagram of a component arrangement unit of an air conditioning system performance testing device according to an embodiment of the present invention, and as shown in fig. 4, the component arrangement unit 120 employs a slide rail type support, and the overall size of the support can cover the size of a common vehicle, and the size of a space can be converted by using the slide rail. For example, the component placement unit 120 may include one or more movable platforms 122, on which a rack composed of slide rails 121 on which the test pieces 201 or 202 can be mounted is disposed. The movable platform may be provided with a power supply unit 123 and optionally a signal control unit 130 inside, and the air control unit 110 may be selectively disposed near the test piece. As an example, the compressor 221 as a test piece may be disposed at a position as shown in the drawing, and the corresponding compressor driving unit 222 is disposed in the movable platform.
Referring now to fig. 5, it shows a schematic diagram of the measurement signal collection of the signal control unit of the air conditioning system performance testing device according to the embodiment of the present invention. The signal control unit 130 of fig. 5 is used to complete the test of the air conditioning system. As shown, the signal control unit 130 is designed to control the air conditioning system 200 and the air control unit 110 at the same time, and is further configured to independently control internal components of the air conditioning system 200, such as the cooling fan 211, the air conditioning fan 212, or the compressor 221, and the air control unit 110. The signal control unit 130 may independently control different processing objects of the air processing unit 111 and the air processing unit 112. In an embodiment of the present invention, the signal control unit 130 can be used to program the control program of the air handling unit to set the changeable test boundary conditions, and record the test change process in the whole course to realize the transient test.
Hereinbefore, specific embodiments of the present invention have been described with reference to the accompanying drawings. However, those skilled in the art will appreciate that various modifications and substitutions can be made to the specific embodiments of the present invention without departing from the spirit and scope of the invention. Such modifications and substitutions are intended to be included within the scope of the present invention as defined by the appended claims.
Claims (6)
1. The performance testing device of the automobile air conditioning system comprises an air control unit, a component arrangement unit and a signal control unit, wherein,
the signal control unit is configured to control the air conditioning system and the air control unit and generate a test result.
2. The apparatus of claim 1, wherein the air management unit comprises at least two semi-enclosed air treatment units.
3. The apparatus according to claim 1, wherein the component arranging unit comprises one or more movable platforms, and the upper parts of the movable platforms are provided with racks composed of slide rail structures and capable of mounting the test pieces.
4. The apparatus of claim 1, wherein the signal control unit independently controls components of the air conditioning system and internal components of the air control unit.
5. The apparatus of claim 2, wherein the at least two semi-enclosed air treatment units are relatively independent.
6. A device as claimed in claim 1 or 2, wherein the return air unit in the air control unit is designed to be selectable as a return air source.
Priority Applications (1)
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CN2010205338420U CN201926562U (en) | 2010-09-17 | 2010-09-17 | Testing device for performance of automobile air conditioning system |
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CN2010205338420U CN201926562U (en) | 2010-09-17 | 2010-09-17 | Testing device for performance of automobile air conditioning system |
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CN201926562U true CN201926562U (en) | 2011-08-10 |
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CN2010205338420U Expired - Fee Related CN201926562U (en) | 2010-09-17 | 2010-09-17 | Testing device for performance of automobile air conditioning system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103063457A (en) * | 2012-12-30 | 2013-04-24 | 南方英特空调有限公司 | Finished automobile air conditioning system simulation test device and method |
CN107356443A (en) * | 2017-08-18 | 2017-11-17 | 西安中车永电捷通电气有限公司 | Air-conditioner set checking experiment device |
CN107577218A (en) * | 2017-08-31 | 2018-01-12 | 中国第汽车股份有限公司 | A kind of air conditioning for automobiles control unit automated test device |
CN112378687A (en) * | 2020-11-24 | 2021-02-19 | 宝能(广州)汽车研究院有限公司 | Automatic testing system and method for vehicle-mounted air conditioner |
-
2010
- 2010-09-17 CN CN2010205338420U patent/CN201926562U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103063457A (en) * | 2012-12-30 | 2013-04-24 | 南方英特空调有限公司 | Finished automobile air conditioning system simulation test device and method |
CN107356443A (en) * | 2017-08-18 | 2017-11-17 | 西安中车永电捷通电气有限公司 | Air-conditioner set checking experiment device |
CN107577218A (en) * | 2017-08-31 | 2018-01-12 | 中国第汽车股份有限公司 | A kind of air conditioning for automobiles control unit automated test device |
CN107577218B (en) * | 2017-08-31 | 2019-12-31 | 中国第一汽车股份有限公司 | Automated testing equipment for automotive air-conditioning control unit |
CN112378687A (en) * | 2020-11-24 | 2021-02-19 | 宝能(广州)汽车研究院有限公司 | Automatic testing system and method for vehicle-mounted air conditioner |
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Granted publication date: 20110810 Termination date: 20170917 |
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