CN201475303U - Variable-speed operation valve employing oil-saving nozzle device with dredging needle valve - Google Patents
Variable-speed operation valve employing oil-saving nozzle device with dredging needle valve Download PDFInfo
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- CN201475303U CN201475303U CN2009203065356U CN200920306535U CN201475303U CN 201475303 U CN201475303 U CN 201475303U CN 2009203065356 U CN2009203065356 U CN 2009203065356U CN 200920306535 U CN200920306535 U CN 200920306535U CN 201475303 U CN201475303 U CN 201475303U
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Abstract
The utility model relates to a variable-speed control valve, particularly to a variable-speed operation valve employing an oil-saving nozzle device with a dredging needle valve. The valve mainly solves the technical problems as follows: after the operation valve of the prior art continuously operate in the severe working condition, an oil hole is easy to coke by oils and plug by iron filings, the main oil pressure can not be obtained, and a loader can not normally operate; and during the gear switching process of a gearbox, forward gears II is impacted a lot, the quality of gear shifting is not good, and the service life of the gearbox and the comfort of an operator are influenced. The variable-speed control valve includes a valve body; a pressure-reducing buffering device, the oil-saving nozzle device, a safety valve device, a brake device and a distribution device are arranged in the valve body; and the dredging needle valve is arranged at the oil saving hole part of the oil saving nozzle.
Description
Technical field
The utility model relates to a kind of speed change control valve, especially relates to a kind of isostructural improvement of speed change control valve of band being dredged needle-valve control choke device.
Background technique
The engineer machinery operation operating mode is more abominable, the running condition complexity, and gearshift is frequent.With the loader is example, and each work cycle need be shifted gears 4～5 times, works continuously and per hour shifts gears nearly thousand times.At present, the shift control system used of domestic engineering machinery mostly adopts machine liquid shift control.Chinese patent discloses a kind of improvement (notice of authorization number: CN 2934777Y) of speed change control valve, it comprises valve body, air valve body, distribution valve rod, brake valve rod, in valve body, the pressure-regulating portion separation structure is separated, be divided into partly two parts of the partly gentle modulated of the pressure regulation that does not directly link to each other, pressure regulation is partly in the left side, the buffering modulation only has oil circuit to communicate between the two partly on the right side; It is uncovered that the end that regulator is the test tube shape for overflow spool in the valve body respective aperture seals an end, wherein closed end leaves that the bottom surface is a bit of a convex shoulder, on this convex shoulder, be shaped on an aperture that vertically runs through convex shoulder, pressure adjusting spring is arranged in the overflow spool bore, and an end is supported on the overflow spool closed end the other end and is supported on valve body; The buffering rectifying means is by relief pressure valve cartridge, damping spring.The accumulator guiding valve is formed, in the valve body respective aperture, relief pressure valve cartridge is positioned at the left side, the right section of relief pressure valve cartridge is shaped on endoporus convex shoulder outward, the accumulator guiding valve is positioned at the right side, the accumulator guiding valve is that the tubbiness bung is towards covering the relief pressure valve cartridge inner orifice, between damping spring is located at the bottom of relief pressure valve cartridge convex shoulder and the accumulator spool valve, the right section of relief pressure valve cartridge is shaped on endoporus, be shaped on two through holes that cross described endoporus on this section relief pressure valve cartridge, near wherein left through hole was positioned at the bottom of the endoporus, right through hole was positioned under the damping spring of convex shoulder right side; Distribute the valve rod revealed section to add Embedded dust protection rubber cover, this dust protection rubber cover is telescopic corrugated hose, and the one end is enclosed within on the spindle nose that distributes valve rod, and the other end is embedded into valve body to be blocked with jump ring.Though this speed change control valve is structure improvement repeatedly, gearbox is operation in abominable operating mode for a long time, makes the speed change control valve still expose many shortcomings.
The model utility content
The utility model technical issues that need to address provide the speed change control valve that a kind of band is dredged needle-valve control choke device, it mainly is to solve the existing in prior technology control valve to work continuously in bad working environments, oilhole is stopped up by oil product coking and iron filings easily, cause main oil pressure not set up, when there are the gearbox gear switch in loader cisco unity malfunction and solution prior art, forward gears II impacts big, property of automatic shft is not good, influences the technical problem of working life of gearbox and operating personnel's travelling comfort.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals:
Band of the present utility model is dredged the speed change control valve of needle-valve control choke device, comprise valve body, it is characterized in that being connected with in the described valve body decompression valve rod, decompression valve rod right-hand member is provided with oil inlet hole, the decompression valve rod is connected with the accumulation of energy slide block by first spring, the accumulation of energy slide block places in the interior pressure-reducing cushioning chamber of valve body, be connected with second spring between accumulation of energy slide block and the valve interior wall, the cavity at decompression valve rod place is communicated with braking device by oil circuit, the pressure-reducing cushioning chamber is communicated with dispensing device by working connection, have the decompression oilhole on the valve body at place, pressure-reducing cushioning chamber, the decompression oilhole is communicated with the valve body oil back chamber.The pressure-reducing cushioning chamber is communicated with by the control choke of oil circuit with this end of accumulation of energy slide block, in the oil duct of the accumulation of energy slide block upper left side in pressure-reducing cushioning chamber valve body, control choke is installed, the fuel-economizing hole that main oil pressure is passed through in the control choke is communicated with the accumulation of energy slide block, pack in the control choke fuel-economizing hole and dredge needle-valve, i.e. first steel ball of one-way valve is installed in the top of same oil duct.The logical oily sheet of one-way valve is installed above one-way valve.One-way valve seals when the speed change control valve boosts, and makes between accumulation of energy slide block and the plug screw by the control choke oil-feed to form pushed at high pressure, and the accumulation of energy slide block moves to right.During release, one-way valve is opened rapidly, and high pressure disappears and moves to left between accumulation of energy slip and the plug screw, and formation is boosted, decompression, the process of buffering.
As preferably, cavity between described decompression valve rod and the accumulation of energy slide block is communicated with relief valve device by working oil path, relief valve device includes the safe oil circuit that is communicated with working oil path, safe oil circuit outer end is provided with plug screw, have the safety valve spill port on the safe oil circuit, plug screw is connected with second steel ball that can block safe oil circuit by the 3rd spring.Add relief valve device in the working oil path of reduction valve, after pressing safety valve pressure and setting 1.8～2.0Mpa, when running into operating oil pressure and raising suddenly, relief valve device can be opened release automatically, has guaranteed the safe handling of gearbox.Spring can retract original position with each parts.The decompression valve rod can be moved to the left after pressure oil injects, and moves left thereby the accumulation of energy slide block also pressed to, and pressure oil is delivered to the dispensing device place through oil circuit, is delivered to each workpiece again by dispensing device.The joint of each parts and valve body can increase seal ring, makes that pressure oil can be not excessive.
As preferably, described braking device includes the brake valve rod that is located at valve inner, and brake valve rod outer end is established and is connected to drive unit, is provided with the 4th spring between brake valve rod and the valve inner.After stepping on brake, the brake valve rod just can move in valve body, thereby pressure oil is cut off, and by the return opening release of brake valve rod, the 4th spring can be with the brake valve rod pop into position after the work.
As preferably, described drive unit includes air valve body, and air valve body is connected with air valve seat, and cross-under has air valve stem in the air valve seat, contact brake valve rod outer end, air valve stem inner end.The brake of general loader all is to adopt gas to stop, and therefore when brake took place, air valve stem can contact the brake valve rod and promote it and move in valve body, also can connect Returnning spring on the air valve stem.
As preferably, described dispensing device comprises the distribution valve rod that is located at valve inner, distributes the shaft of valve rod to be provided with some arc grooves, is provided with the 3rd steel ball in the groove, is provided with the 5th spring between the 3rd steel ball and the valve inner.Distribute valve rod by about move axially, switches different actuator ports, feasiblely can carry out different work.
Therefore, the needle-valve of dredging that the utlity model has the control choke place can be unsteady at fuel-economizing hole easy on and off, eliminate the hidden danger of foreign matters such as oil product coking and iron filings with the fuel-economizing hole plug, having avoided the blocked main oil pressure in fuel-economizing hole chance failure such as can not set up takes place, the needle-valve of dredging at control choke place has positive effect to the improvement of shift impact, the utility model need not to change other part size in valve body and the valve, passing ability is good, maintenance is strong, simple and easy effective, safe and reliable, and can be applied on other the hydrovalve, characteristics such as simple and reasonable for structure.
Description of drawings
Accompanying drawing 1 is a kind of structural representation of the present utility model;
Accompanying drawing 2 is A-A cross-sectional view of Fig. 1;
Accompanying drawing 3 is B-B cross-sectional view of Fig. 1.
Component among the figure, position and numbering: valve body 1, decompression valve rod 2, oil inlet hole 3, first spring 4, accumulation of energy slide block 5, pressure-reducing cushioning chamber 6, second spring 7, working connection 8, decompression oilhole 9, one-way valve leads to oily sheet 10, first steel ball 11, control choke 12, fuel-economizing hole 13, dredge needle-valve 14, safe oil circuit 15, plug screw 16, safety valve spill port 17, the 3rd spring 18, second steel ball 19, brake valve rod 20, the 4th spring 21, air valve body 22, air valve seat 23, air valve stem 24, distribute valve rod 25, the 3rd steel ball 26, the 5th spring 27.
Embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: the band of this example is dredged the speed change control valve of needle-valve control choke device, as Fig. 1, a valve body 1 is arranged, and is made up of pressure-reducing cushioning device, control choke device, relief valve device, braking device and dispensing device in the valve body.
The pressure-reducing cushioning device includes the decompression valve rod 2 that is located in the valve body 1, decompression valve rod right-hand member is provided with oil inlet hole 3, the left end of decompression valve rod is connected with accumulation of energy slide block 5 by first spring 4, the accumulation of energy slide block places in the interior pressure-reducing cushioning chamber 6 of valve body, is connected with second spring 7 between accumulation of energy slide block and valve body 1 inwall.The cavity at decompression valve rod 2 places is communicated with braking device by oil circuit, and pressure-reducing cushioning chamber 6 is passed through working connection 8 and is communicated with dispensing device, and the valve rod 2 that reduces pressure is communicated with relief valve device by working oil path with cavity between the accumulation of energy slide block 5.
Control choke device such as Fig. 2, be included in the decompression oilhole 9 that has on the valve body at place, pressure-reducing cushioning chamber, be provided with the logical oily sheet 10 of one-way valve between decompression oilhole and the working connection 8, passage between logical oily sheet of one-way valve and the decompression oilhole is provided with first steel ball 11, also be provided with control choke 12 on the valve body at place, pressure-reducing cushioning chamber, have fuel-economizing hole 13 in the control choke and inwardly be communicated with accumulation of energy slide block 5, be communicated with working connection 8 and pressure-reducing cushioning chamber 6 outward, place, fuel-economizing hole is provided with dredges needle-valve 14.
Relief valve device includes the safe oil circuit 15 that is communicated with working oil path, as Fig. 3, has safety valve spill port 17 on the safe oil circuit 15, and safe oil circuit outer end is sealed with plug screw 16, and plug screw is connected with second steel ball 19 that can block safe oil circuit 15 by the 3rd spring 18.
Braking device includes the air valve body 22 that is located at valve body 1 outside, and air valve body is connected with air valve seat 23, cross-under in the air valve seat 23
Air valve stem 24 is arranged, and the contact of air valve stem inner end has brake valve rod 20, and the cross-under of brake valve rod is provided with the 4th spring 21 at valve inner between brake valve rod and the valve interior wall.
Dispensing device comprises the distribution valve rod 25 that is located at valve body 1 inside, distributes the shaft of valve rod to be provided with a plurality of arc grooves, is provided with the 3rd steel ball 26 in the groove, is provided with the 5th spring 27 between steel ball and valve body 1 inside.
Being located at one-way valve first steel ball 11 that is positioned at the main oil gallery outside the accumulation of energy slide block 5 during gear switch opens, the high pressure oil of accumulation of energy slide block left end is gone into working connection 8 releases for 9 times by the decompression oilhole rapidly, make accumulation of energy slide block 5 move to left, after decompression valve rod 2 disequilibriums, because decompression valve rod right-hand member high pressure effect (the relief pressure valve cartridge right-hand member forms hyperbaric chamber after oil inlet hole 3 oil-feeds are arranged between decompression valve rod right-hand member and plug screw), the valve rod 2 that will reduce pressure moves to left rapidly simultaneously, make oil-feed be communicated with the reduction valve spill port, at this moment main oil pressure is rapidly from setting pressure (1.3Mpa～1.6Mpa) drop to below the 0.5Mpa, first steel ball 11 oilhole 9 sealing of will reducing pressure after the gear switch, working connection pressure oil enters the pressure-reducing cushioning chamber 6 of accumulation of energy slide block left end by fuel-economizing hole 13.Because the effect of high pressure and spring moves to right decompression valve rod 2 rapidly, cuts off the reduction valve oil return, makes main oil pressure return to setting pressure.
During use, pressure enters pressure-reducing cushioning device in the speed change control valve from oil pump feed, decompression valve rod 2 begins to be moved to the left, with the pressure oil of the oil pump confession setting pressure that reduces pressure, the partial pressure oil that subtracts away enters torque-converters work, and pressure oil just enters in the dispensing device from oil circuit, by distributing the axial move left and right of valve rod 25, thereby be communicated with different actuator ports, carry out fuel feeding to each gear of gearbox.When loader breaks down, operating oil pressure is unlimited suddenly to raise, at this moment the pressure oil of part overload enters safe oil circuit 15, back down second steel ball 19, working oil path is communicated with safety valve spill port 17, and the pressure oil of overload just can be discharged by the safety valve spill port, when pressure recovery just often, the 3rd spring 18 can reset steel ball, promptly again safe oil circuit 15 is blocked.
Claims (5)
1. a band is dredged the speed change control valve of needle-valve control choke device, comprise valve body (1), it is characterized in that being connected with in the described valve body (1) decompression valve rod (2), decompression valve rod right-hand member is provided with oil inlet hole (3), decompression valve rod (2) is connected with accumulation of energy slide block (5) by first spring (4), the accumulation of energy slide block places in the interior pressure-reducing cushioning chamber (6) of valve body, be connected with second spring (7) between accumulation of energy slide block and valve body (1) inwall, the cavity that decompression valve rod (2) is located is communicated with braking device by oil circuit, pressure-reducing cushioning chamber (6) is communicated with dispensing device by working connection (8), have decompression oilhole (9) on the valve body at place, pressure-reducing cushioning chamber, be provided with the logical oily sheet (10) of one-way valve between decompression oilhole and the working connection, passage between logical oily sheet of one-way valve and the decompression oilhole is provided with first steel ball (11), also be provided with control choke (12) on the valve body at place, pressure-reducing cushioning chamber, have fuel-economizing hole (13) in the control choke, be communicated with the accumulation of energy slide block in the fuel-economizing hole, outer working connection (8) and the pressure-reducing cushioning chamber (6) of being communicated with, place, fuel-economizing hole is provided with dredges needle-valve (14).
2. band according to claim 1 is dredged the speed change control valve of needle-valve control choke device, it is characterized in that the cavity between described decompression valve rod (2) and the accumulation of energy slide block (4) is communicated with relief valve device by working oil path, relief valve device includes the safe oil circuit (15) that is communicated with working oil path, safe oil circuit outer end is provided with plug screw (16), have safety valve spill port (17) on the safe oil circuit (15), plug screw is connected with second steel ball (19) that can block safe oil circuit (15) by the 3rd spring (18).
3. band according to claim 1 and 2 is dredged the speed change control valve of needle-valve control choke device, it is characterized in that described braking device includes the brake valve rod (20) that is located at valve inner, brake valve rod outer end is established and is connected to drive unit, is provided with the 4th spring (21) between brake valve rod (20) and the valve inner.
4. band according to claim 3 is dredged the speed change control valve of needle-valve control choke device, it is characterized in that described drive unit includes air valve body (22), air valve body is connected with air valve seat (23), the interior cross-under of air valve seat (23) has air valve stem (24), contact brake valve rod (20) outer end, air valve stem inner end.
5. band according to claim 1 and 2 is dredged the speed change control valve of needle-valve control choke device, it is characterized in that described dispensing device comprises the distribution valve rod (25) that is located at valve body (1) inside, distribute the shaft of valve rod to be provided with some arc grooves, be provided with the 3rd steel ball (26) in the groove, the 3rd steel ball and valve body (1) are provided with the 5th spring (27) between the inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203065356U CN201475303U (en) | 2009-07-21 | 2009-07-21 | Variable-speed operation valve employing oil-saving nozzle device with dredging needle valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203065356U CN201475303U (en) | 2009-07-21 | 2009-07-21 | Variable-speed operation valve employing oil-saving nozzle device with dredging needle valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201475303U true CN201475303U (en) | 2010-05-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203065356U Expired - Fee Related CN201475303U (en) | 2009-07-21 | 2009-07-21 | Variable-speed operation valve employing oil-saving nozzle device with dredging needle valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201475303U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390372A (en) * | 2011-11-07 | 2012-03-28 | 中国煤炭科工集团太原研究院 | Hydraulic control power cutting device of down-hole trackless rubber-tyred car |
| CN103322186A (en) * | 2013-06-26 | 2013-09-25 | 临海市优力达机械有限公司 | Low-impact speed change control valve for loader |
-
2009
- 2009-07-21 CN CN2009203065356U patent/CN201475303U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390372A (en) * | 2011-11-07 | 2012-03-28 | 中国煤炭科工集团太原研究院 | Hydraulic control power cutting device of down-hole trackless rubber-tyred car |
| CN103322186A (en) * | 2013-06-26 | 2013-09-25 | 临海市优力达机械有限公司 | Low-impact speed change control valve for loader |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100519 Termination date: 20150721 |
|
| EXPY | Termination of patent right or utility model |