CN117124430A - Prefabricated equipment is used in processing of haydite concrete prefabricated wallboard - Google Patents
Prefabricated equipment is used in processing of haydite concrete prefabricated wallboard Download PDFInfo
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- CN117124430A CN117124430A CN202311404564.7A CN202311404564A CN117124430A CN 117124430 A CN117124430 A CN 117124430A CN 202311404564 A CN202311404564 A CN 202311404564A CN 117124430 A CN117124430 A CN 117124430A
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- Prior art keywords
- guide rail
- assembly
- plate
- walking
- pouring
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- 239000004567 concrete Substances 0.000 title claims abstract description 118
- 238000012545 processing Methods 0.000 title claims abstract description 13
- 238000009417 prefabrication Methods 0.000 claims abstract description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 10
- 238000009826 distribution Methods 0.000 description 7
- 238000007493 shaping process Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 230000010410 reperfusion Effects 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 238000007790 scraping Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The application discloses prefabrication equipment for processing a ceramsite concrete prefabricated wallboard, which comprises a die platform and first guide rails, wherein the first guide rails are provided with two rows and are uniformly distributed at equal intervals, two sides of each row of the first guide rails are provided with second guide rails, the front side and the rear side of each second guide rail are provided with mounting grooves, a third guide rail is arranged in each mounting groove, a pouring assembly is arranged on each second guide rail, the front side of each pouring assembly is provided with a loading and unloading assembly, the rear side of each pouring assembly is provided with a leveling assembly, each third guide rail is provided with a flat car, two ends of each flat car are provided with positioning guide rails, the track gauges of the positioning guide rails are consistent with the track gauges of the second guide rails, the die platform is unfolded firstly for demolding, the loading and unloading assemblies hoist the ceramsite concrete wallboard, meanwhile, the die platform is folded, then the pouring assembly is used for tamping and trowelling, and continuously forming the ceramsite concrete wallboard in batches, and the best working efficiency is realized.
Description
Technical Field
The application relates to the field of concrete wallboard manufacturing, in particular to prefabrication equipment for processing ceramsite concrete prefabricated wallboards.
Background
Concrete wallboard is a common building material, is generally formed and used on site on the construction site according to requirements, and with the development of technology, the manual production is gradually replaced by the mechanical production of concrete wallboard.
The patent document with the publication number of CN115503075A discloses prefabricated wallboard manufacturing equipment for assembled buildings, which relates to the wallboard manufacturing field, and comprises a workbench and a conveying frame, wherein a hopper for storing concrete is arranged on the conveying frame, a bottom die and a plurality of side dies are arranged on the workbench, the side dies are vertically arranged on the top wall of the bottom die, the side dies and the bottom die enclose to form a pouring space for pouring concrete, a trowelling plate which is used for trowelling concrete in the pouring space is arranged on the workbench, a driving assembly for driving the trowelling plate to move is arranged on the workbench, and a discharging assembly for controlling the hopper to discharge is arranged on the trowelling plate. The present application has an effect of reducing air bubbles in manufacturing a precast concrete wall panel.
The mould that above-mentioned device needs to splendid attire concrete when using removes, leads to the mould of concrete to appear deformation easily, and then influences final wallboard quality, and above-mentioned device can only improve product quality through the mode that reduces the production volume, improves the design duration, promotes the effect not good, and production efficiency is not good, and the design effect of above-mentioned device is not good simultaneously, removes the bubble effect not good.
Disclosure of Invention
The application aims to solve the problems and the defects, and provides the prefabrication equipment for processing the ceramsite concrete prefabricated wallboard, so that the overall working efficiency is improved.
The technical problems solved by the application are as follows:
(1) The prior art has long cycle period, low mass production efficiency and poor efficiency of combination with the self-solidification period of the ceramsite plate, and the prior art needs to move a mould containing concrete when in use, so that the mould of the concrete is easy to deform, and the molding quality of the wallboard is influenced;
(2) The prior art can only improve the product quality in a mode of reducing the production capacity and improving the shaping time, the improvement effect is poor, and the production efficiency is poor;
(3) The shaping effect of the prior art is not good, and the defoaming effect is not good.
The aim of the application can be achieved by the following technical scheme: the utility model provides a prefabricated equipment is used in processing of haydite concrete prefabricated wallboard, including mould platform and first guide rail, mould platform and first guide rail one-to-one, first guide rail is equipped with two and is equidistant evenly distributed, the both sides of every first guide rail of row all are equipped with the second guide rail, the mounting groove has all been seted up to the front and back both sides of second guide rail, be equipped with the third guide rail in the mounting groove, be equipped with the subassembly that fills on the second guide rail, the place ahead of filling the subassembly just be located the second guide rail and be equipped with loading and unloading subassembly, the rear of filling the subassembly just be located and be equipped with on the second guide rail and level the subassembly, be equipped with the flatbed on the third guide rail, the both ends of flatbed all are equipped with the location guide rail, the gauge of location guide rail is unanimous with the gauge of second guide rail.
As a further scheme of the application, the die platform comprises a die platform, wherein the two sides of the die platform are buried with first push rods, the other two sides of the die platform are buried with second push rods, the first push rods on each side are respectively provided with a first side plate, and the second push rods on each side are respectively provided with a second side plate.
As a further scheme of the application, two symmetrical die platforms are respectively provided with a first travelling carriage on opposite sides, the first travelling carriages are arranged on the first guide rail, each side of the first travelling carriages is provided with a pull rod supporting plate, a plurality of embedded sliding rods are spliced and installed on each pull rod supporting plate, each second side plate is provided with a plurality of through holes, the embedded sliding rods are in one-to-one correspondence with the through holes, and inclined supporting frames are respectively installed between the telescopic ends of the first push rods and the outer side surfaces of the first side plates and between the telescopic ends of the second push rods and the outer side surfaces of the second side plates.
As a further scheme of the application, the loading and unloading assembly, the pouring assembly and the leveling assembly are all provided with walking frames, the walking frames of the loading and unloading assembly are provided with first positioning vehicles, the walking frames of the pouring assembly are provided with holding hoppers, and the walking frames of the leveling assembly are provided with second positioning vehicles.
As a further scheme of the application, an electric hoist is arranged below the first positioning vehicle, a lifting plate is arranged below the electric hoist, the lifting plate is connected with the electric hoist through a plurality of movable pulleys, a plurality of bidirectional push rods are buried in the lifting plate, a lifting frame is arranged at two telescopic ends of the lifting plate through the bidirectional push rods, and lifting plug blocks are spliced and arranged on opposite side surfaces of the lifting frame.
As a further scheme of the application, a bidirectional auger is rotationally connected with a holding bucket, a driving motor for driving the bidirectional auger is arranged at one end of the holding bucket, a corrugated pipe is connected in a through manner at the middle part of the bottom side of the holding bucket, a transmission plate is sleeved on the periphery of the lower end of the corrugated pipe, a grouting opening is fixedly communicated with the lower end of the corrugated pipe, a plurality of cloth pieces are attached to the lower end of the grouting opening, and a plurality of third push rods are arranged on the transmission plate.
As a further scheme of the application, a supporting plate is arranged below the second positioning vehicle, a fourth push rod is arranged between two sides of the supporting plate and the second positioning vehicle, a vibrator is arranged in the middle of the supporting plate, a transmission rod is arranged at the lower part of the vibrator, and a plurality of spring rods which are uniformly distributed at equal angles are arranged around the vibrator.
As a further scheme of the application, an adjusting guide rail is arranged at one side of the lower part of the supporting plate far away from the transmission rod, a positioning sliding plate is arranged on the adjusting guide rail, a bidirectional sliding table is arranged on the lower surface of the positioning sliding plate, a scraping block is arranged on the bidirectional sliding table, a supporting cross rod is arranged at the lower end of the transmission rod, and a plurality of vibration inserting rods which are uniformly distributed at equal intervals are arranged on the supporting cross rod.
As a further scheme of the application, the walking frame comprises second walking vehicles, two second walking vehicles are arranged on each walking frame, a supporting vertical rod is arranged on each second walking vehicle, the second walking vehicle is provided with a sliding frame through the supporting vertical rod, the sliding frame is in a square frame structure, and the walking frames of the loading and unloading assembly and the leveling assembly are respectively provided with a first positioning vehicle, an electric hoist and a second positioning vehicle through sliding guide rails.
The application has the beneficial effects that:
(1) In operation, the haydite concrete is poured onto each mould platform through the pouring assembly, the haydite concrete is filled and solidified and shaped through the mould platforms, the haydite concrete is poured into each mould platform through the pouring assembly in sequence, after the haydite concrete is poured into one of the mould platforms, the pouring assembly is moved onto the flat car, the haydite concrete is poured into each mould platform through the pouring assembly before the pouring assembly is moved to the next mould platform through the flat car, so that the cycle is formed, the total time length of completing one cycle is twice that of the haydite concrete solidification and shaping, the embodiment adopts anticlockwise cycle, the first mould platform of the cycle is unfolded and demoulding is completed on the haydite concrete wall plate which completes solidification and shaping before the last mould platform of the first cycle is poured with the haydite concrete, and then the loading and unloading assembly moves to the position of the first mould platform of the circulation through the flat car, the demoulding ceramsite concrete wallboard in the first mould platform is lifted and directly transported out through a forklift, during lifting, the second mould platform and even each subsequent mould platform in the circulation are sequentially unfolded and demoulding is completed on the solidifying and shaping ceramsite concrete wallboard, then the loading and unloading assembly sequentially lifts the demoulding concrete wallboard in each mould platform along the filling sequence of the filling assembly, after each loading and unloading assembly completes lifting, the lifting mould platform is closed and readied for reperfusion, the filling assembly reperfusion is carried out on the lifting and closing mould platform, and during the filling of the filling assembly on the second mould platform of the first circulation, the leveling assembly moves to a first mould platform of a first cycle through the flat car, the leveling assembly performs tamping and trowelling on ceramsite concrete in the first mould platform of the first cycle, the leveling assembly sequentially performs tamping and trowelling on the mould platform of the first cycle, the leveling assembly moves along with the grouting assembly, and each time the grouting assembly completes the grouting of one mould platform, the leveling assembly performs tamping and trowelling on the mould platform, when the second cycle starts or even the first cycle is performed, the mould platform is unfolded firstly, the filled ceramsite concrete wall plates which have completed setting are demolded by matching with a forklift, meanwhile, the mould platform is closed to prepare for pouring, the grouting assembly fills ceramsite concrete on the mould platform, the leveling assembly performs tamping and trowelling on the mould platform which has just been filled with ceramsite concrete, then performs cover plate on the mould platform, and waits for setting of the concrete to form a ceramsite concrete wallboard, and then performs the same operation on the next mould platform, so that continuous cycle operation is performed, the best cycle efficiency is improved, and the best cycle concrete is fully combined with the best cycle-shaped concrete wallboard is realized, and the best cycle-shaped concrete quality is fully achieved;
(2) During operation, the loading and unloading assembly moves on the walking frame through the first positioning vehicle, the hoisting plate is driven by the electric hoist to hoist each haydite concrete wallboard, the distance between the hoisting frames is regulated through the bidirectional push rod in the hoisting plate, the through holes at the two ends of the haydite concrete wallboard are embedded into the hoisting insert blocks to assist in hoisting, thereby rapidly and accurately hoisting the solidified haydite concrete wallboard onto the forklift, the filling assembly holds the mixed haydite concrete through the holding hopper, the bidirectional auger is driven by the driving motor to move the haydite concrete to the pipe orifice of the corrugated pipe, the distance between the grouting opening and the haydite concrete liquid level in the mold platform is regulated through the third push rod, the filling is convenient, and meanwhile, the haydite concrete is prevented from splashing during the filling through the distance regulation and the sheet distribution of the grouting opening, the position of the supporting plate is regulated through the lifting of the fourth push rod by the leveling assembly, the vibration inserting rod is adjusted to lift, the moving of the walking frame of the leveling assembly is matched, the inserting position of the vibration inserting rod on the liquid level of the ceramsite concrete is adjusted, the vibration inserting rod regularly vibrates the ceramsite concrete through the vibration of the vibrator and the conduction of the transmission rod, the sliding positioning sliding plate is slid on the adjusting guide rail, the distance between the bidirectional sliding table and the transmission rod is adjusted, the width of the lower end of the scraping block is adjusted according to different distances, the scraping is performed while vibrating, the second walking vehicle moves on the second guide rail and the positioning guide rail, the walking frame is driven to move, the orderly and circularly moving of the loading and unloading assembly, the pouring assembly and the leveling assembly is adjusted and arranged, a plurality of working procedures are synchronously operated, the quality of the ceramsite concrete wallboard is ensured, the working efficiency is improved, foam is removed through the optimal means of vibrating, thereby achieving the best defoaming effect;
(3) The first side plate and the second side plate form the periphery of the die platform, the second side plate is replaced and installed according to the design of staff before pouring, different second side plates are provided with through holes of different numbers and arrangement distribution structures, embedded sliding rods are correspondingly spliced and installed on the pull rod supporting plates according to the numbers and the arrangement distribution conditions of the through holes on the second side plates, then the first side plate is retracted through the first push rod, the second side plate is retracted through the second push rod, the edges of the first side plate and the second side plate are correspondingly folded, the die platform is matched with the die platform to form a basic structure of the die, meanwhile, the first traveling carriage moves the pull rod supporting plates, the embedded sliding rods are moved into the die platform, one end of each embedded sliding rod extends out of the side surface of the second side plate, so that the die is arranged, after ceramsite concrete is solidified and formed, the first traveling carriage moves the pull rod supporting plates, all embedded sliding rods are synchronously pulled out from the ceramsite concrete wall plate, one end of each embedded sliding rod is lapped and supported through the through holes on the second side plate, and then the die platform is respectively folded through the first push rod and the second push rod, the first side plate and the second side plate are matched with the die platform, and the die platform is not separated from the first side plate and the side wall is separated from the side plate through the first side plate and the side plate, and the side wall is not separated from the side plate and the side wall of the side plate is completely, and the side-separated from the side plate is fast side from the side wall is simultaneously.
Drawings
The present application is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a top view of the overall structure of the present application;
FIG. 2 is a top view of the overall structure of the mold platform of the present application after opening;
FIG. 3 is a front elevational view of the overall construction of the handling assembly of the present application;
FIG. 4 is a front elevational view of the overall construction of the infusion assembly of the present application;
FIG. 5 is a front view of the overall structure of the trimming member of the present application;
FIG. 6 is a side view of the overall structure of the grading assembly of the present application;
in the figure: 1. a mold platform; 2. a first guide rail; 3. a second guide rail; 4. assembling and disassembling the assembly; 5. a perfusion assembly; 6. a leveling assembly; 7. a third guide rail; 8. a flat car; 9. positioning a guide rail; 10. a die table; 11. a first push rod; 12. a second push rod; 13. a first side plate; 14. a second side plate; 15. a diagonal bracing frame; 16. a first carriage; 17. a pull rod supporting plate; 18. embedding a slide bar; 19. a walking frame; 20. a second traveling vehicle; 21. a supporting vertical rod; 22. a skid; 23. a sliding guide rail; 24. a first positioning vehicle; 25. an electric hoist; 26. a hanging plate; 27. hoisting the frame; 28. hoisting the insert block; 29. a holding bucket; 30. a two-way auger; 31. a bellows; 32. a drive plate; 33. a third push rod; 34. a grouting port; 35. a second positioning vehicle; 36. a fourth push rod; 37. a support plate; 38. a vibrator; 39. a spring rod; 40. a transmission rod; 41. a support rail; 42. vibrating the inserted link; 43. a two-way sliding table; 44. scraping the block; 45. adjusting the guide rail; 46. positioning a sliding plate; 47. and a mounting groove.
Detailed Description
In order to further describe the technical means and effects adopted by the present application for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present application with reference to the accompanying drawings and preferred embodiments.
Please refer to fig. 1-6: the utility model provides a haydite precast wallboard processing is with prefabricating equipment, including multiunit mould platform 1 and multiunit first guide rail 2, every mould platform 1 all corresponds with a first guide rail 2, every group first guide rail 2 is equipped with two and is listed as, be equidistant evenly distributed between the two columns of first guide rail 2, be equidistant evenly distributed between every group first guide rail 2, both sides of every row first guide rail 2 all are equipped with second guide rail 3, mounting groove 47 has all been seted up to second guide rail 3 both sides, be equipped with third guide rail 7 in the mounting groove 47, be equipped with on the second guide rail 3 and pour into subassembly 5, one party of pouring subassembly 5 and be located on the second guide rail 3 and be equipped with handling subassembly 4, another party of pouring subassembly 5 and be located and be equipped with on the second guide rail 3 and level subassembly 6, be equipped with flatbed 8 on the third guide rail 7, both ends of flatbed 8 all are equipped with location guide rail 9, the track gauge of location guide rail 9 is unanimous with the track gauge of second guide rail 3;
when the embodiment works, the haydite concrete is poured onto each mould platform 1 through the pouring assembly 5, the haydite concrete is contained and solidified and shaped through the mould platforms 1, the haydite concrete is poured into each mould platform 1 through the pouring assembly 5 from back to front or from front to back in sequence, after the haydite concrete is poured into one of the mould platforms 1, the pouring assembly 5 is moved onto the flat car 8, the haydite concrete is poured into each mould platform 1 through the flat car 8 in sequence before the pouring assembly 5 is moved to the next mould platform 1, so that circulation is formed, the total time length for completing one circulation in the embodiment is twice as long as the time for solidifying and shaping the haydite concrete, the embodiment adopts anticlockwise circulation, before the last mould platform 1 of the first circulation is poured with the haydite concrete, the first mould platform 1 of the sub-cycle is unfolded and the demoulding of the solidified and shaped ceramsite concrete wall plate is completed, then the loading and unloading assembly 4 is moved to the position of the first mould platform 1 of the sub-cycle through the flat car 8, the demoulded ceramsite concrete wall plate in the first mould platform 1 is lifted and directly transported out through a forklift, during lifting, the second mould platform 1 and even each subsequent mould platform 1 in the sub-cycle are unfolded in sequence and the demoulding of the solidified and shaped ceramsite concrete wall plate is completed, then the loading and unloading assembly 4 sequentially lifts the concrete wall plate in each mould platform 1 completing the demoulding along the filling sequence of the filling assembly 5, after each loading and unloading assembly 4 completes lifting, the lifted mould platform 1 is closed and is ready for reperfusion, the filling assembly 5 then carries out reperfusion on the lifted and closed mould platform 1, when the pouring assembly 5 is used for pouring the second mould platform 1 of the first cycle, the leveling assembly 6 is moved to the first mould platform 1 of the first cycle through the flat car 8, the leveling assembly 6 is used for vibrating and trowelling the ceramsite concrete in the first mould platform 1 of the first cycle, after the leveling assembly 6 is used for vibrating and trowelling the first mould platform 1 of the first cycle, the pouring assembly 5 is sequentially used for pouring the first cycle, the leveling assembly 6 is moved along with the pouring assembly 5, and after the pouring assembly 5 is used for pouring one mould platform 1, the mould platform 1 is vibrated and trowelled immediately after the leveling assembly 6 is used for vibrating and trowelling the mould platform 1, when the second cycle is started or even the first cycle is carried out, the mould platform 1 is unfolded firstly, the contained ceramsite concrete wall plate which is completely solidified and shaped is lifted, then the assembly 4 is matched with the ceramsite concrete wallboard, meanwhile, the mould platform 1 is closed to be ready for pouring, the mould platform 1 is sequentially used for pouring, the leveling assembly 6 is used for vibrating and trowelling the mould platform 1, the mould platform 1 is continuously used for forming the ceramsite concrete wallboard, the best operation is carried out, and then the ceramsite concrete wallboard is continuously formed in a cycle, and the best operation is carried out.
The die platform 1 comprises a die platform 10, wherein first push rods 11 are buried at two sides of the die platform 10, second push rods 12 are buried at the other two sides of the die platform 10, first side plates 13 are respectively arranged on the first push rods 11 at each side, second side plates 14 are respectively arranged on the second push rods 12 at each side, first travelling carriages 16 are arranged at opposite sides of two symmetrical die platforms 1, the first travelling carriages 16 are arranged on the first guide rail 2, pull rod supporting plates 17 are respectively arranged on the first travelling carriages 16 at each side, a plurality of embedded slide rods 18 are spliced and arranged on the pull rod supporting plates 17, a plurality of through holes are respectively formed in each second side plate 14, the embedded slide rods 18 are in one-to-one correspondence with the through holes, and inclined supporting frames 15 are respectively arranged between the telescopic ends of the first push rods 11 and the outer side surfaces of the first side plates 13 and between the telescopic ends of the second push rods 12 and the outer side surfaces of the second side plates 14;
when the embodiment works, the periphery of the die platform 1 is formed by the first side plate 13 and the second side plate 14, before pouring, the second side plate 14 is replaced and installed according to the design of staff, different second side plates 14 are provided with through holes with different numbers and arrangement distribution structures, embedded slide bars 18 are correspondingly spliced and installed on the pull rod supporting plates 17 according to the numbers and arrangement distribution conditions of the through holes on the second side plates 14, then the first side plate 13 is retracted by the first push rod 11, the second side plate 14 is retracted by the second push rod 12, the edges of the first side plate 13 and the second side plate 14 are correspondingly folded, thereby forming a basic structure of the die by matching with the die platform 10, meanwhile, the first travelling carriage 16 moves the pull rod supporting plates 17, the embedded slide bars 18 are moved into the die platform 1, one ends of the embedded slide bars 18 extend out of the side surfaces of the second side plates 14, thereby completing the setting of the die, after the ceramsite concrete is solidified and formed, the first travelling carriage 16 moves the pull rod supporting plate 17 before being unfolded, all the embedded sliding rods 18 are synchronously pulled out from the ceramsite concrete wallboard through the pull rod supporting plate 17, one ends of the embedded sliding rods 18 are in lap joint support through the through holes on the second side plate 14 during pulling out, then the die platform 1 respectively stretches the first side plate 13 and the second side plate 14 through the first push rod 11 and the second push rod 12, so that demoulding is completed, when the first side plate 13 and the second side plate 14 are separated from the side wall of the ceramsite concrete wallboard, the first side plate 13 and the second side plate 14 are firstly separated from the edge of the close contact surface of the ceramsite concrete wallboard and the die platform 10 through the inclined support 15 until the first side plate 13 and the second side plate 14 are separated from the top side edge of the side wall of the ceramsite concrete wallboard, simultaneously the supporting strength is not enough during pouring and solidification is avoided, thereby rapidly producing the ceramsite concrete wallboard.
The assembly and disassembly assembly 4, the pouring assembly 5 and the leveling assembly 6 are all provided with a walking frame 19, the walking frame 19 of the assembly and disassembly assembly 4 is provided with a first positioning vehicle 24, an electric hoist 25 is arranged below the first positioning vehicle 24, a hoisting plate 26 is arranged below the electric hoist 25, the hoisting plate 26 is connected with the electric hoist 25 through a plurality of movable pulleys, a plurality of bidirectional push rods are buried in the hoisting plate 26, the hoisting frame 27 is arranged at two telescopic ends of the bidirectional push rods, and hoisting inserting blocks 28 are spliced and arranged at opposite side surfaces of the hoisting frame 27;
the walking frame 19 of the pouring assembly 5 is provided with a holding bucket 29, the holding bucket 29 is rotationally connected with a bidirectional auger 30, one end of the holding bucket 29 is provided with a driving motor for driving the bidirectional auger 30, the middle part of the bottom side of the holding bucket 29 is connected with a corrugated pipe 31 in a penetrating way, the periphery of the lower end of the corrugated pipe 31 is sleeved with a transmission plate 32, the lower end of the corrugated pipe 31 is fixedly communicated with a grouting opening 34, the lower end of the grouting opening 34 is attached with a plurality of cloth pieces, and the transmission plate 32 is provided with a plurality of third push rods 33;
the walking frame 19 of the leveling assembly 6 is provided with a second positioning vehicle 35, a supporting plate 37 is arranged below the second positioning vehicle 35, a fourth push rod 36 is arranged between two sides of the supporting plate 37 and the second positioning vehicle 35, a vibrator 38 is arranged in the middle of the supporting plate 37, a transmission rod 40 is arranged at the lower part of the vibrator 38, the transmission rod 40 penetrates through the supporting plate 37 and keeps a gap with the supporting plate 37, a plurality of spring rods 39 which are uniformly distributed at equal angles are arranged around the vibrator 38, one side, far away from the transmission rod 40, of the lower part of the supporting plate 37 is provided with an adjusting guide rail 45, a positioning sliding plate 46 is arranged on the adjusting guide rail 45, a bidirectional sliding table 43 is arranged on the lower surface of the positioning sliding plate 46, a leveling block 44 is arranged on the bidirectional sliding table 43, a supporting cross rod 41 is arranged at the lower end of the transmission rod 40, and a plurality of vibration inserting rods 42 which are uniformly distributed at equal intervals are arranged on the supporting cross rod 41;
when the embodiment works, the loading and unloading assembly 4 moves on the walking frame 19 through the first positioning vehicle 24, the hoisting plate 26 is driven by the electric hoist 25 to hoist each ceramsite concrete wallboard, the distance between the hoisting frame 27 is regulated through the bidirectional push rod in the hoisting plate 26, the through holes at two ends of the ceramsite concrete wallboard are embedded into the hoisting insert 28 to assist in hoisting, thereby the solidified and molded ceramsite concrete wallboard is fast and accurately hoisted to a forklift, the filling assembly 5 holds the mixed ceramsite concrete through the filling hopper 29, the bidirectional auger 30 is driven by the driving motor to move the ceramsite concrete to the pipe orifice of the corrugated pipe 31, the distance between the grouting opening 34 and the ceramsite concrete liquid level in the mould platform 1 is regulated through the third push rod 33, the ceramsite concrete is conveniently poured, meanwhile, the distance between the grouting opening 34 and the cloth piece are regulated, the ceramsite concrete splashes during pouring are avoided, the ceramsite concrete in the surrounding environment is kept, the leveling assembly 6 is regulated through the lifting of the lifting regulating support plate 37 of the fourth push rod 36, meanwhile, the movement of the walking frame 19 of the leveling assembly 6 is matched, the leveling insert 42 is regulated, the vibration insert 42 is at the inserted position of the liquid level, the vibration insert 40 is regulated, the vibration insert 40 is not smooth, the vibration mass is guaranteed through the vibration insert 40 is regulated through the vibration insert 40, and the vibration insert 40 is regulated, the vibration efficiency is regulated, and the vibration efficiency is improved, the vibration efficiency is guaranteed and the vibration assembly is guaranteed by the vibration assembly is matched with the vibration assembly.
The walking frame 19 includes second walking car 20, be equipped with two second walking cars 20 on every walking frame 19, install on the second walking car 20 and support montant 21, and the second walking car 20 is installed through supporting montant 21 and is put down the frame 22, the frame 22 is square frame structure, the walking frame 19 of handling subassembly 4 and leveling subassembly 6 is respectively through the first positioning car 24 of sliding guide 23 installation, electric block 25 and second positioning car 35, during operation, move on second guide rail 3 and positioning guide 9 through second walking car 20, thereby the removal of drive walking frame 19, and then adjust and arrange the orderly cyclic movement of handling subassembly 4, pouring subassembly 5 and leveling subassembly 6, thereby synchronous operation a plurality of processes, improve holistic production efficiency, ensure holistic production quality.
When the application is used, a worker fills haydite concrete on each mould platform 1 through the filling component 5, the haydite concrete is filled and solidified and shaped through the mould platforms 1, firstly, each mould platform 1 is filled with haydite concrete through the filling component 5 in sequence, after one row of mould platforms 1 is filled with haydite concrete, the filling component 5 is moved to the flat car 8, before the filling component 5 is moved to the next row of mould platforms 1 through the flat car 8, the filling component 5 sequentially fills haydite concrete on each mould platform 1 again, thereby forming a cycle, the total time length of completing one cycle is twice that of the haydite concrete solidification and shaping, the embodiment adopts anticlockwise cycle, before the last mould platform 1 of the first cycle is filled with the escape haydite concrete, the first mould platform 1 of the sub-cycle is unfolded and the demoulding of the solidified and shaped ceramsite concrete wall plate is completed, then the loading and unloading assembly 4 is moved to the position of the first mould platform 1 of the sub-cycle through the flat car 8, the demoulded ceramsite concrete wall plate in the first mould platform 1 is lifted and directly transported out through a forklift, during lifting, the second mould platform 1 and even each subsequent mould platform 1 in the sub-cycle are unfolded in sequence and the demoulding of the solidified and shaped ceramsite concrete wall plate is completed, then the loading and unloading assembly 4 sequentially lifts the concrete wall plate in each mould platform 1 completing the demoulding along the filling sequence of the filling assembly 5, after each loading and unloading assembly 4 completes lifting, the lifted mould platform 1 is folded and is ready for reperfusion, the filling assembly 5 carries out reperfusion on the lifted and folded mould platform 1, when the pouring assembly 5 is used for pouring the second mould platform 1 of the first cycle, the leveling assembly 6 is moved to the first mould platform 1 of the first cycle through the flat car 8, the leveling assembly 6 is used for vibrating and trowelling the ceramsite concrete in the first mould platform 1 of the first cycle, after the leveling assembly 6 is used for vibrating and trowelling the first mould platform 1 of the first cycle, the pouring assembly 5 is sequentially used for pouring the first cycle, the leveling assembly 6 is moved along with the pouring assembly 5, and after the pouring assembly 5 is used for pouring one mould platform 1, the mould platform 1 is vibrated and trowelled immediately after the leveling assembly 6 is used for vibrating and trowelling the mould platform 1, when the second cycle is started or even the first cycle is carried out, the mould platform 1 is unfolded firstly, the filled ceramsite concrete wall plate which is completely solidified and shaped is lifted, then the assembly 4 is matched with the ceramsite concrete wallboard, meanwhile, the mould platform 1 is closed to be ready for pouring, the mould platform 1 is filled with the ceramsite concrete, the leveling assembly 6 is used for vibrating and trowelling the mould platform 1, the mould platform 1 is continuously used for forming the ceramsite concrete wallboard, and the best operation is carried out on the mould platform is continuously, and then the mould platform is formed and the best operation is carried out for forming the ceramsite concrete wallboard in a continuous cycle;
in operation, the loading and unloading assembly 4 moves on the walking frame 19 through the first positioning vehicle 24, the electric hoist 25 drives the lifting plate 26 to lift each haydite concrete wallboard, the distance between the lifting frame 27 is regulated through the bidirectional push rod in the lifting plate 26, the through holes at the two ends of the haydite concrete wallboard are embedded into the lifting insertion blocks 28 to assist in lifting, thereby rapidly and accurately lifting the solidified haydite concrete wallboard to a forklift, the pouring assembly 5 contains the mixed haydite concrete through the containing hopper 29, the bidirectional auger 30 is rotated through the driving motor to move the haydite concrete to the pipe orifice of the corrugated pipe 31, the distance between the grouting opening 34 and the haydite concrete liquid level in the mould platform 1 is regulated through the third push rod 33, the pouring is convenient, meanwhile, the whole of the haydite concrete is prevented from splashing during the pouring, the surrounding environment is kept clean, the leveling component 6 adjusts the position of the supporting plate 37 through the lifting of the fourth push rod 36, further adjusts the lifting of the vibration inserting rod 42, and simultaneously coordinates the movement of the walking frame 19 of the leveling component 6, adjusts the inserting position of the vibration inserting rod 42 on the ceramsite concrete liquid level, regularly vibrates the vibration inserting rod 42 through the vibration of the vibrator 38 and the conduction of the transmission rod 40, adjusts the distance between the bidirectional sliding table 43 and the transmission rod 40 through sliding the positioning sliding plate 46 on the adjusting guide rail 45, adjusts the width of the lower end of the leveling block 44 according to different distances, so that leveling is performed while vibrating, moves on the second guide rail 3 and the positioning guide rail 9 through the second walking vehicle 20, drives the movement of the walking frame 19, further adjusts and arranges the orderly and circularly moving of the loading and unloading component 4, the pouring component 5 and the leveling component 6, thereby synchronously operates a plurality of procedures, thereby ensuring the quality of the ceramsite concrete wallboard and improving the working efficiency;
the periphery of the mould platform 1 is formed by the first side plate 13 and the second side plate 14, before pouring, the second side plate 14 is replaced and installed according to the design of staff, different second side plates 14 are provided with through holes with different numbers and arrangement distribution structures, embedded slide bars 18 are correspondingly spliced and installed on the pull rod supporting plates 17 according to the numbers and arrangement distribution conditions of the through holes on the second side plates 14, then the first side plate 13 is retracted by the first push rod 11, the second side plate 14 is retracted by the second push rod 12, the edges of the first side plate 13 and the second side plate 14 are correspondingly folded, thereby the basic structure of the mould is formed by matching with the mould platform 10, meanwhile, the first travelling carriage 16 moves the pull rod supporting plates 17, the embedded slide bars 18 are moved into the mould platform 1, one ends of the embedded slide bars 18 extend out of the side surfaces of the second side plates 14, thereby the setting of the mould is completed, after the ceramsite concrete is solidified and formed, the first travelling carriage 16 moves the pull rod supporting plate 17 before being unfolded, all the embedded slide rods 18 are synchronously pulled out from the ceramsite concrete wallboard through the pull rod supporting plate 17, one ends of the embedded slide rods 18 are in lap joint support through the through holes on the second side plate 14 during pulling out, then the first side plate 13 and the second side plate 14 are respectively stretched by the first push rod 11 and the second push rod 12 by the die platform 1, so that demoulding is finished, when the first side plate 13 and the second side plate 14 are separated from the side wall of the ceramsite concrete wallboard, the first side plate 13 and the second side plate 14 are firstly separated from the side edge close to the die platform 10 through the inclined support 15 until the side edge is separated from the top side edge of the side wall of the ceramsite concrete wallboard, meanwhile, the first side plate 13 and the second side plate 14 are respectively supported in an auxiliary mode through the inclined support 15, the insufficient support strength during pouring and solidification is avoided, thereby rapidly producing the ceramsite concrete wallboard.
The present application is not limited to the above embodiments, but is not limited to the above embodiments, and any modifications, equivalents and variations made to the above embodiments according to the technical matter of the present application can be made by those skilled in the art without departing from the scope of the technical matter of the present application.
Claims (6)
1. The utility model provides a prefabricated equipment for haydite concrete prefabricated wallboard processing, its characterized in that, including mould platform (1) and first guide rail (2), mould platform (1) and first guide rail (2) one-to-one, first guide rail (2) are equipped with two and are equidistant evenly distributed, and the both sides of every first guide rail (2) of being listed as all are equipped with second guide rail (3), mounting groove (47) have all been seted up to the front and back both sides of second guide rail (3), be equipped with third guide rail (7) in mounting groove (47), be equipped with on second guide rail (3) and pour into subassembly (5), the place ahead of pouring subassembly (5) and be equipped with handling subassembly (4) on second guide rail (3), the rear of pouring subassembly (5) and be equipped with leveling subassembly (6) on second guide rail (3) are located, be equipped with flatbed (8) on third guide rail (7), the both ends of flatbed (8) all are equipped with location guide rail (9), the track of location guide rail (9) is unanimous with second guide rail (3), handling subassembly (4), handling subassembly (19) are equipped with on level (24) and are equipped with on level (19) running subassembly (24), a holding hopper (29) is arranged on the walking frame (19) of the pouring assembly (5), and a second positioning vehicle (35) is arranged on the walking frame (19) of the leveling assembly (6);
a supporting plate (37) is arranged below the second positioning vehicle (35), a fourth push rod (36) is arranged between two sides of the supporting plate (37) and the second positioning vehicle (35), a vibrating machine (38) is arranged in the middle of the supporting plate (37), a transmission rod (40) is arranged at the lower part of the vibrating machine (38), and a plurality of spring rods (39) which are uniformly distributed at equal angles are arranged around the vibrating machine (38);
one side of keeping away from transfer line (40) in the lower part of backup pad (37) is installed and is adjusted guide rail (45), installs positioning slide (46) on adjusting guide rail (45), and the lower surface mounting of positioning slide (46) has two-way slip table (43), installs on two-way slip table (43) and strickles piece (44), support horizontal pole (41) are installed to the lower extreme of transfer line (40), install a plurality of equidistance evenly distributed's vibration inserted bar (42) on support horizontal pole (41).
2. The prefabrication equipment for processing the ceramsite concrete prefabricated wallboard according to claim 1, wherein the die platform (1) comprises a die platform (10), wherein first push rods (11) are buried at two sides of the die platform (10), second push rods (12) are buried at the other two sides of the die platform (10), first side plates (13) are respectively arranged on the first push rods (11) at each side, and second side plates (14) are respectively arranged on the second push rods (12) at each side.
3. The prefabricated equipment for processing the ceramsite concrete prefabricated wallboard according to claim 2, wherein two symmetrical die platforms (1) are respectively provided with a first travelling carriage (16) on opposite sides, the first travelling carriage (16) is arranged on a first guide rail (2), each side of the first travelling carriage (16) is provided with a pull rod supporting plate (17), the pull rod supporting plates (17) are respectively provided with a plurality of embedded sliding rods (18) in a spliced manner, each second side plate (14) is respectively provided with a plurality of through holes, the embedded sliding rods (18) are in one-to-one correspondence with the through holes, and inclined supporting frames (15) are respectively arranged between the telescopic ends of the first push rod (11) and the outer side surfaces of the first side plates (13) and between the telescopic ends of the second push rod (12) and the outer side surfaces of the second side plates (14).
4. The precast equipment for processing the ceramsite concrete precast wallboard according to claim 1, characterized in that an electric hoist (25) is arranged below the first positioning vehicle (24), a hoisting plate (26) is arranged below the electric hoist (25), the hoisting plate (26) is connected with the electric hoist (25) through a plurality of movable pulleys, a plurality of bidirectional push rods are buried in the hoisting plate (26), a hoisting frame (27) is arranged at two telescopic ends of the hoisting plate (26) through the bidirectional push rods, and hoisting inserting blocks (28) are arranged on opposite side surfaces of the hoisting frame (27) in a splicing mode.
5. The prefabricated equipment for processing the ceramsite concrete prefabricated wallboard according to claim 1, wherein the two-way auger (30) is rotationally connected to the holding bucket (29), a driving motor for driving the two-way auger (30) is arranged at one end of the holding bucket (29), the corrugated pipe (31) is connected in a penetrating manner to the middle of the bottom side of the holding bucket (29), the transmission plate (32) is sleeved on the periphery of the lower end of the corrugated pipe (31), the grouting opening (34) is fixedly communicated with the lower end of the corrugated pipe (31), a plurality of cloth pieces are attached to the lower end of the grouting opening (34), and a plurality of third push rods (33) are arranged on the transmission plate (32).
6. The prefabricated equipment for processing the ceramsite concrete prefabricated wallboard according to claim 1, wherein the walking frames (19) comprise second walking vehicles (20), two second walking vehicles (20) are arranged on each walking frame (19), a supporting vertical rod (21) is arranged on each second walking vehicle (20), a sliding frame (22) is arranged on each second walking vehicle (20) through the corresponding supporting vertical rod (21), the sliding frame (22) is of a square frame structure, and the walking frames (19) of the loading and unloading assembly (4) and the leveling assembly (6) are respectively provided with a first positioning vehicle (24), an electric hoist (25) and a second positioning vehicle (35) through sliding guide rails (23).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311404564.7A CN117124430B (en) | 2023-10-27 | 2023-10-27 | Prefabricated equipment is used in processing of haydite concrete prefabricated wallboard |
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| CN202311404564.7A CN117124430B (en) | 2023-10-27 | 2023-10-27 | Prefabricated equipment is used in processing of haydite concrete prefabricated wallboard |
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| CN117124430B (en) | 2024-01-05 |
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