CN116571549B - Rock wool heated board production waste recovery device - Google Patents
Rock wool heated board production waste recovery device Download PDFInfo
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- CN116571549B CN116571549B CN202310830269.1A CN202310830269A CN116571549B CN 116571549 B CN116571549 B CN 116571549B CN 202310830269 A CN202310830269 A CN 202310830269A CN 116571549 B CN116571549 B CN 116571549B
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- crushing
- compression
- side wall
- rock wool
- feeding
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 60
- 239000002699 waste material Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000011084 recovery Methods 0.000 title claims description 7
- 230000006835 compression Effects 0.000 claims abstract description 85
- 238000007906 compression Methods 0.000 claims abstract description 85
- 238000012216 screening Methods 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 238000004064 recycling Methods 0.000 claims abstract description 10
- 238000000748 compression moulding Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 18
- 210000001520 comb Anatomy 0.000 claims description 10
- 239000002893 slag Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 12
- 238000003860 storage Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/32—Compressing or compacting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/35—Asbestos
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention belongs to the technical field of rock wool insulation board recycling equipment, and particularly provides a rock wool insulation board production waste recycling device which comprises a crusher body, a screening mechanism and a compression forming mechanism, wherein the screening mechanism is arranged at the bottom end of the crusher body, the compression forming mechanism is arranged at the bottom end of the screening mechanism, and a first-stage crushing mechanism is arranged in an inner cavity of the crushing mechanism. According to the invention, the two-stage crushing devices work simultaneously, so that the technical effect of fully crushing rock wool waste is realized, the technical problem of insufficient crushing in the prior art is effectively solved, the device is provided with the airflow screening mechanism, the crushed rock wool is transported upwards by utilizing airflow according to the characteristics of large size and light weight of the crushed rock wool, the technical effect of rock wool screening is realized, the technical effect of compression molding of the rock wool is realized by a plurality of groups of hydraulic cylinders, and the problem of high storage and transportation cost of the crushed rock wool in the prior art is solved.
Description
Technical Field
The invention belongs to the technical field of rock wool insulation board recovery equipment, and particularly relates to a rock wool insulation board production waste recovery device.
Background
The rock wool heat-insulating board is prepared from basalt and other natural ores as main raw materials, and is formed by melting and throwing and pulling a brown Wu Mianyan high-temperature solution into discontinuous fibers of 4-7 mu m, and is widely applied to industries such as ships, metallurgy, electric power, buildings and the like, and has the advantages of convenient construction and installation, obvious energy-saving effect and high cost performance.
The rock wool thermal insulation board needs to be cut according to standard dimensions after extrusion molding, so that some leftover materials are inevitably produced in the production process of the rock wool thermal insulation board, and the leftover materials can be reused as raw materials after being smashed, thereby realizing the development concept of energy conservation and environmental protection.
Traditional rock wool heated board production waste recovery device has broken and the structure of retrieving too simple, leads to the breakage not thoroughly, and then causes panel waste material when retrieving and recycling, and the rock wool heated board twines easily and leads to the machine card to die on broken roller, and broken rock wool is easy to mix into some solid residues, and is flocculent after the rock wool is broken, and transportation and storage cost are high.
The prior art lacks a device that can fully break rock wool production waste material, has anti-blocking function, can high-efficient screening rock wool simultaneously.
Disclosure of Invention
In order to solve the above-mentioned existing difficult problem, the invention provides a rock wool insulation board production waste recycling device, the apparatus works through two-stage breaker at the same time, have realized the technical effect that the rock wool breaks fully, have solved the insufficient technical problem of breaking in the prior art effectively, the apparatus has air current sifting mechanism, utilize the air current to transport the rock wool batting after breaking up, have realized the technical effect that the rock wool batting screens, the apparatus passes the multiunit pneumatic cylinder, have realized the technical effect that compresses the rock wool batting to shape, have solved the rock wool after breaking in the prior art and stored, problem with high costs of transportation.
The technical scheme adopted by the invention is as follows: the utility model provides a rock wool heated board production waste recovery unit, including broken organism, screening mechanism and compression forming mechanism, the screening mechanism is located broken organism bottom, compression forming mechanism locates the screening mechanism bottom, broken organism inner chamber is equipped with one-level broken mechanism, one-level broken mechanism includes feed roll and one-level broken roller, the broken organism lateral wall is located in the feed roll array rotation, broken organism lateral wall is located to one-level broken roller, broken organism inner chamber is equipped with three second grade broken cutter wheel, broken organism lateral wall is located in the rotation of second grade broken cutter wheel respectively to be triangle-shaped and distribute, broken organism top is fixed to be equipped with the pan feeding mouth.
The feeding roller is arranged above the primary crushing roller, the primary crushing roller comprises a supporting frame, a transmission bevel gear and a crushing wheel, the supporting frame is fixedly arranged on the inner wall of the crusher body, the transmission bevel gear array is rotationally arranged at the top end of the supporting frame, the crushing wheel array is rotationally sleeved on the outer wall of the supporting frame, the side walls at two ends of the crushing wheel are respectively fixedly provided with a transmission cone fluted disc, the transmission cone fluted disc is meshed with the transmission bevel gear, one end of the longitudinally adjacent feeding roller is driven by a belt, one end of the feeding roller which is longitudinally positioned at the middle position is respectively and fixedly provided with a feeding gear, the feeding gears are meshed with each other, the side wall outside the crusher body is fixedly provided with a first servo motor, the output end of the first servo motor is coaxially and fixedly provided with a first gear, the first gear is meshed with the similar feeding gear, a third servo motor is fixedly arranged on the side wall of the crusher body, and the output end of the third servo motor is connected with a crushing wheel close to the side wall of the crusher body through a belt.
The utility model discloses a crushing machine, including feeding roller, crushing machine body, anti-blocking comb top, anti-blocking groove size and broken tooth size looks adaptation, the feeding roller lateral wall is fixed to be equipped with anti-slip ridge along circumferencial direction array, the broken roller lateral wall face array of one-level is fixed to be equipped with broken tooth, the inside lateral wall of breaker body is fixed to be equipped with anti-blocking comb, anti-blocking comb locates the broken roller below of one-level, anti-blocking comb top is fixed to have seted up anti-blocking groove.
The utility model provides a crushing machine of secondary crushing cutter wheel, including the broken cutter wheel of secondary crushing cutter wheel, the sword groove has been seted up to the broken cutter wheel circumference array, the sword groove lateral wall rotates and is equipped with rotary blade, is in two of one side the broken cutter wheel of secondary one end is through belt drive, is in the right side the broken cutter wheel of secondary one end coaxial fixation is equipped with main broken gear of secondary, is in left upper portion the broken cutter wheel of secondary one end coaxial fixation is equipped with from broken gear of secondary, main broken gear of secondary meshes with from broken gear of secondary mutually, the fixed second servo motor that is equipped with of breaker lateral wall, the second servo motor output passes through the belt with close broken cutter wheel of secondary and is connected.
Crushing blade combs are respectively and fixedly arranged on the side wall of the inner cavity of the crusher body along the longitudinal symmetry axis direction of the secondary crushing cutter wheel, blade grooves are formed in the crushing blade comb array, and the size of each blade groove is matched with the size of each rotary blade.
The screening mechanism comprises a feeding pipeline, an anti-blocking helical wheel, a fan, an air outlet pipe, a discharging pipeline and a fourth servo motor, wherein the feeding pipeline is fixedly arranged at the bottom end of a crusher body, the anti-blocking helical wheel is rotationally arranged at the side wall of the feeding pipeline, the air outlet pipe is fixedly arranged at the side wall of the feeding pipeline in a penetrating mode, the fan is fixedly arranged at one end of the air outlet pipe, the discharging pipeline is fixedly arranged at the bottom end of the feeding pipeline, the discharging pipeline is communicated with the feeding pipeline, the fan is communicated with the feeding pipeline, a filter screen is fixedly arranged at one end of the air outlet pipe, the filter screen is in a cylindrical shape, an anti-blocking plate is fixedly arranged on the outer wall array of the anti-blocking helical wheel, the anti-blocking plate is in a helical shape along the circumferential direction, the fourth servo motor is fixedly arranged at the top end wall surface of the feeding pipeline, and the output end of the fourth servo motor is connected with the anti-blocking helical wheel through a belt.
The compression molding mechanism comprises a compressor body, a compression cavity, a compression hydraulic cylinder, a movable compression mold and a movable hydraulic cylinder, wherein the top end of the compressor body is fixedly connected with a discharge pipeline, the compression cavity array is arranged inside the compressor body, the compression hydraulic cylinder is fixedly arranged on the side wall of the compression cavity, the movable hydraulic cylinder penetrates through and is fixedly arranged on the side wall of the compressor body, the movable compression mold is slidably arranged on the side wall of the compressor body, the top end of the movable compression mold is fixedly connected with the bottom end of the movable hydraulic cylinder, a molding cavity penetrating through the side wall of the movable compression mold is formed in the movable compression mold, the discharge cavity is formed in the compressor body, the discharge cavity side wall is fixedly provided with the discharge hydraulic cylinder, the top end of the discharge hydraulic cylinder is fixedly provided with the compression piston, the compression piston is slidably arranged on the inner wall of the compression cavity, one end, close to the crushing body, of the molding cavity is fixedly provided with a molding electromagnetic sensor along the circumference, and the side wall of the compression piston is fixedly provided with a compression electromagnetic sensor.
The crusher body top is fixedly provided with a waste conveying belt, and one end top of the waste conveying belt is fixedly provided with a feeding bin.
The outer diameter of the compression piston is matched with the inner diameter of the compression cavity, and the outer diameter of the discharge piston is matched with the inner diameter of the discharge cavity.
The bottom end of the side wall of the crusher body is fixedly provided with a slag outlet, and the slag outlet penetrates through the side wall of the crusher body.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the two-stage crushing devices are arranged to work simultaneously, so that the technical effect of fully crushing rock wool is realized, and the technical problem of insufficient crushing in the prior art is effectively solved;
(2) According to the invention, the air flow screening mechanism is arranged, and the crushed rock wool is conveyed upwards by utilizing air flow, so that the technical effect of rock wool screening is realized;
(3) According to the invention, by arranging a plurality of groups of hydraulic cylinders, the technical effect of compression molding of the rock wool is realized, and the problem of high storage and transportation cost of crushed rock wool in the prior art is solved;
(4) The invention is provided with the coaxial different-rotation crushing wheels, and the technical effect of reaming and crushing is realized by different rotation directions of the adjacent crushing wheels, so that the technical problem of rock wool blockage is solved, and crushed rock wool fragments can be smaller;
(5) According to the invention, the electromagnetic sensors are arranged in the forming cavity and the compression piston, whether the rock wool block in the movable compression mold is formed or not is determined through the maximum stroke of the compression piston each time, so that automation of compression rock wool and unification of mass and volume of the formed rock wool block are realized, and the storage and transportation cost of users is greatly reduced.
Drawings
Fig. 1 is a front view of a rock wool insulation board production waste recycling device provided by the invention;
fig. 2 is a perspective view of a rock wool insulation board production waste recycling device provided by the invention;
FIG. 3 is a cross-sectional perspective view of a crusher body according to the present invention;
FIG. 4 is a cross-sectional perspective view of a primary crushing mechanism according to the present invention;
FIG. 5 is a cross-sectional perspective view of a primary crushing roller according to the present invention;
FIG. 6 is a perspective cross-sectional view of a secondary crushing cutter wheel according to the present invention;
FIG. 7 is a cross-sectional view of a secondary crushing cutter wheel according to the present invention;
FIG. 8 is a schematic perspective view of a screening mechanism according to the present invention;
FIG. 9 is a schematic perspective view of a compression mechanism according to the present invention;
fig. 10 is an enlarged view of a portion a in fig. 9.
Wherein, 1, a crusher body, 2, a screening mechanism, 3, a compression molding mechanism, 101, a feeding roller, 102, a feeding gear, 103, a first servo motor, 104, a first gear, 105, an anti-slip rib, 106, a feeding port, 110, a primary crushing mechanism, 111, a primary crushing roller, 112, a supporting frame, 113, a transmission bevel gear, 114, a crushing wheel, 115, a transmission bevel gear, 116, crushing teeth, 117, an anti-blocking comb, 118, an anti-blocking groove, 119, a third servo motor, 120, a secondary crushing cutter wheel, 121, a cutter groove, 122, a rotary blade, 123, a primary secondary crushing gear, 124, a secondary crushing gear, 125, a second servo motor, 126, blade groove, 127, crushing blade comb, 201, feeding pipeline, 202, anti-blocking screw wheel, 203, fan, 204, air outlet pipe, 205, discharging pipeline, 206, filter screen, 207, anti-blocking plate, 208, fourth servo motor, 301, compressor body, 302, compression cavity, 303, compression hydraulic cylinder, 304, movable compression mould, 305, moving hydraulic cylinder, 306, forming cavity, 307, discharging cavity, 308, discharging hydraulic cylinder, 309, discharging piston, 310, compression piston, 311, forming electromagnetic sensor, 312, compression electromagnetic sensor, 401, waste conveyor belt, 402, feeding bin, 5, slag hole.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the scheme provides a rock wool insulation board production waste recycling device, which comprises a crusher body 1, a screening mechanism 2 and a compression molding mechanism 3, wherein the screening mechanism 2 is arranged at the bottom end of the crusher body 1, the compression molding mechanism 3 is arranged at the bottom end of the screening mechanism 2, a first-stage crushing mechanism 110 is arranged in an inner cavity of the crusher body 1, the first-stage crushing mechanism 110 comprises a feeding roller 101 and a first-stage crushing roller 111, the feeding roller 101 is rotationally arranged on the side wall of the crusher body 1, the first-stage crushing roller 111 is arranged on the side wall of the crusher body 1, three second-stage crushing cutters 120 are respectively rotationally arranged on the side wall of the crusher body 1 and are distributed in a triangle shape, a feeding port 106 is fixedly arranged at the top end of the crusher body 1, the feeding roller 101 is arranged above the first-stage crushing roller 111, the first-stage crushing roller 111 comprises a supporting frame 112, a transmission bevel gear 113 and a crushing wheel 114, wherein the supporting frame 112 is fixedly arranged on the inner wall of the crusher body 1, the transmission bevel gear 113 is rotationally arranged at the top end of the supporting frame 112, the crushing wheel 114 is rotationally sleeved on the outer wall of the supporting frame 112, the side walls at two ends of the crushing wheel 114 are respectively fixedly provided with a transmission bevel gear disc 115, the transmission bevel gear disc 115 is meshed with the transmission bevel gear 113, one end of a longitudinally adjacent feeding roller 101 is driven by a belt, one end of the feeding roller 101 at the middle position is respectively fixedly provided with a feeding gear 102, the feeding gears 102 are meshed with each other, the side wall at the outer part of the crusher body 1 is fixedly provided with a first servo motor 103, the output end of the first servo motor 103 is coaxially fixedly provided with a first gear 104, the first gear 104 is meshed with a similar feeding gear 102, a third servo motor 119 is fixedly arranged on the side wall of the crusher body 1, the output end of the third servo motor 119 is connected with a crushing wheel 114 close to the side wall of the crusher body 1 through a belt, anti-slip ribs 105 are fixedly arranged on the side wall of the feeding roller 101 along the circumferential direction in an array manner, the crushing teeth 116 are fixedly arranged on the side wall surface array of the first-stage crushing roller 111, anti-blocking combs 117 are fixedly arranged on the side wall inside the crusher body 1, the anti-blocking combs 117 are arranged below the first-stage crushing roller 111, anti-blocking grooves 118 are fixedly formed in the top ends of the anti-blocking combs 117, and the sizes of the anti-blocking grooves 118 are matched with the sizes of the crushing teeth 116.
As shown in fig. 6 and 7, the circumferential surface array of the secondary crushing cutter wheel 120 is provided with a cutter groove 121, the side wall of the cutter groove 121 is rotationally provided with a rotary cutter blade 122, one end of each secondary crushing cutter wheel 120 positioned at one side is driven by a belt, one end of each secondary crushing cutter wheel 120 positioned at the right side is coaxially and fixedly provided with a main secondary crushing gear 123, one end of each secondary crushing cutter wheel 120 positioned at the upper left side is coaxially and fixedly provided with a secondary crushing gear 124, the main secondary crushing gear 123 is meshed with the secondary crushing gear 124, the side wall of the crusher body 1 is fixedly provided with a second servo motor 125, the output end of the second servo motor 125 is connected with a similar secondary crushing cutter wheel 120 by a belt, the side wall of the inner cavity of the crusher body 1 is respectively and fixedly provided with a crushing cutter blade comb 127 along the direction of the longitudinal symmetrical axis of the secondary crushing cutter wheel 120, the crushing cutter blade comb 127 is provided with a cutter blade groove 126 in an array, and the size of the cutter blade groove 126 is matched with the size of the rotary cutter blade 122.
As shown in fig. 8, the screening mechanism 2 includes a feeding pipe 201, an anti-blocking spiral wheel 202, a fan 203, an air outlet pipe 204, a discharging pipe 205 and a fourth servo motor 208, the feeding pipe 201 is fixedly arranged at the bottom end of the crusher body 1, the anti-blocking spiral wheel 202 is rotationally arranged at the side wall of the feeding pipe 201, the air outlet pipe 204 is fixedly arranged at the side wall of the feeding pipe 201 in a penetrating manner, the fan 203 is fixedly arranged at one end of the air outlet pipe 204, the discharging pipe 205 is fixedly arranged at the bottom end of the feeding pipe 201, the discharging pipe 205 is communicated with the feeding pipe 201, the fan 203 is communicated with the feeding pipe 201, a filter screen 206 is fixedly arranged at one end of the air outlet pipe 204, the filter screen 206 is in a cylindrical shape, an anti-blocking plate 207 is fixedly arranged at the outer wall array of the anti-blocking spiral wheel 202, the anti-blocking plate 207 is in a spiral shape along the circumferential direction, the fourth servo motor 208 is fixedly arranged at the top wall surface of the feeding pipe 201, and the output end of the fourth servo motor 208 is connected with the anti-blocking spiral wheel 202 through a belt.
As shown in fig. 9 and 10, the compression molding mechanism 3 comprises a compressor body 301, a compression cavity 302, a compression hydraulic cylinder 303, a movable compression mold 304 and a movable hydraulic cylinder 305, wherein the top end of the compressor body 301 is fixedly connected with the discharge pipeline 205, the compression cavity 302 is arranged in the compressor body 301 in an array manner, the compression hydraulic cylinder 303 is fixedly arranged on the side wall of the compression cavity 302, the movable hydraulic cylinder 305 is fixedly arranged on the side wall of the compressor body 301 in a penetrating manner, the movable compression mold 304 is slidably arranged on the side wall of the compressor body 301, the top end of the movable compression mold 304 is fixedly connected with the bottom end of the movable hydraulic cylinder 305, a molding cavity 306 penetrating through the side wall of the movable compression mold 304 is arranged in the movable compression mold 304, a discharge cavity 307 is arranged in the compressor body 301, a discharge hydraulic cylinder 308 is fixedly arranged on the side wall of the discharge cavity 307, a discharging piston 309 is fixedly arranged at the top end of the discharging hydraulic cylinder 308, a compression piston 310 is fixedly arranged at the top end of the compression hydraulic cylinder 303, the compression piston 310 is slidably arranged on the inner wall of the compression cavity 302, a forming electromagnetic sensor 311 is fixedly arranged at one end of the forming cavity 306 close to the crusher body 1 along the circumference, a compression electromagnetic sensor 312 is fixedly arranged at the side wall of the compression piston 310, the top end of the crusher body 1 is fixedly provided with a waste material conveying belt 401, the top end of one end of the waste material conveying belt 401 is fixedly provided with a feeding bin 402, the outer diameter size of the compression piston 310 is matched with the inner diameter size of the compression cavity 302, the external diameter of the discharging piston 309 is matched with the internal diameter of the discharging cavity 307, a slag outlet 5 is fixedly arranged at the bottom end of the side wall of the crusher body 1, and the slag outlet 5 penetrates through the side wall of the crusher body 1.
During specific use, firstly, the production waste is put into the bin 402, rock wool waste is transported to the feed inlet 106 through the waste conveyor 401, the user can drive the adjacent crushing wheel 114 to rotate through controlling the first servo motor 103, through the first gear 104, the feeding gear 102 and belt transmission, thereby the feeding roller 101 rotates and can drive the rock wool waste to extrude and transport downwards, the anti-slip rib 105 can increase friction force on the rock wool waste, the user controls the third servo motor 119, through belt transmission, the crushing wheel 114 close to the side wall of the crusher body 1 can rotate, the transmission bevel gear 115 close to the crushing wheel 114 on the side wall of the crusher body 1 drives the transmission bevel gear 113 on the support frame 112 to rotate, the transmission bevel gear 113 rotates and can drive the adjacent crushing wheel 114 to rotate, and likewise, the adjacent crushing wheel 114 is sequentially driven to rotate through the transmission bevel gear 113 and the transmission bevel gear 115, thereby different rotation directions can be obtained through the adjacent crushing wheel 114, the crushing teeth 116 on the crushing wheel 114 can be made to crush the rock wool waste conveyed by the feeding roller 101, when the crushing teeth 116 rotate to the position of the crushing teeth 117, the residual waste can be removed through the anti-blocking effect on the anti-blocking tooth 116.
Secondly, the second servo motor 125 is controlled, the main secondary crushing gear 123 and the secondary crushing gear 124 are driven to rotate through a belt, one end of each secondary crushing cutter wheel 120 on one side is driven through the belt, three secondary crushing cutter wheels 120 can rotate, meanwhile, rotary blades 122 in cutter grooves 121 can be thrown out by virtue of centrifugal force, broken rock wool waste conveyed by the primary crushing mechanism 110 is further crushed into rock wool batts by the rotary blades 122, when hard sundries enter, the rotary blades 122 touch the hard sundries and retract into the cutter grooves 121, so that blockage of the crushing device is prevented, operation of the motor is protected, when the rotary blades 122 rotate to the cutter grooves 126 on the crushing cutter blade combs 127, the residual rock wool batts on the rotary blades 122 are removed by the cutter grooves 126, and accordingly the service life of equipment is guaranteed not to be reduced due to blockage.
Then, the user controls the fan 203 to rotate, so that the rock wool waste material under the crusher body 1 is blown to the feeding pipeline 201 through the air flow, and the residue and sundries with larger mass are left at the lowest end of the feeding pipeline 201, and the sundry residues with larger mass can be transported out through the slag outlet 5, and the user controls the fourth servo motor 208, so as to drive the anti-blocking spiral wheel 202 to rotate, and the anti-blocking plate 207 on the anti-blocking spiral wheel 202 can scrape the rock wool adsorbed on the filter screen 206 to the discharging pipeline 205, and meanwhile, the air flow can not be influenced to pass through the filter screen 206.
Finally, when crushed rock wool enters the compression cavity 302 in the compressor body 301 through the discharge pipeline 205, a user drives the compression piston 310 to move in the compression cavity 302 by controlling the compression hydraulic cylinder 303, the compression piston 310 extrudes crushed rock wool in the compression cavity 302 to the forming cavity 306, after the extrusion is completed, the compression hydraulic cylinder 303 drives the compression piston 310 to retract, the crushed rock wool enters the compression cavity 302 to be compressed next, when the compressed formed crushed rock wool in the forming cavity 306 is fully filled, the compression piston 310 cannot slide to the area of the forming cavity 306, a signal of the forming electromagnetic sensor 311 on the compression piston 310 is not received by the compression electromagnetic sensor 312 at one end of the forming cavity 306, at the moment, the movable compression die 304 is driven to move downwards by the movable hydraulic cylinder 305, then the discharge piston 309 starts to work, the formed rock wool block in the forming cavity 306 is ejected out, so as to finish the discharge of the formed rock wool block, and the movable compression die 304 is driven to retract to the original position by the movable hydraulic cylinder 305.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
The present invention and its embodiments have been described above with no limitation, and the embodiments of the present invention are shown in the drawings, and the actual structure is not limited thereto, so that those skilled in the art who have the ordinary skill in the art who have the benefit of the present invention will not creatively design similar structures and examples to those of the present invention without departing from the gist of the present invention.
Claims (4)
1. The utility model provides a rock wool heated board production waste recovery device, includes breaker body (1), screening mechanism (2) and compression forming mechanism (3), its characterized in that: the screening mechanism (2) is arranged at the bottom end of the crusher body (1), the compression forming mechanism (3) is arranged at the bottom end of the screening mechanism (2), a first-stage crushing mechanism (110) is arranged in an inner cavity of the crusher body (1), the first-stage crushing mechanism (110) comprises a feeding roller (101) and a first-stage crushing roller (111), the feeding roller (101) is rotationally arranged on the side wall of the crusher body (1), the first-stage crushing roller (111) is arranged on the side wall of the crusher body (1), three secondary crushing cutter wheels (120) are arranged in the inner cavity of the crusher body (1), the secondary crushing cutter wheels (120) are respectively rotationally arranged on the side wall of the crusher body (1) and are distributed in a triangular shape, and a feeding port (106) is fixedly arranged at the top end of the crusher body (1).
The feeding roller (101) is arranged above the first-stage crushing roller (111), the first-stage crushing roller (111) comprises a supporting frame (112), a transmission bevel gear (113) and a crushing wheel (114), the supporting frame (112) is fixedly arranged on the inner wall of a crushing machine body (1), the transmission bevel gear (113) array is rotationally arranged on the top end of the supporting frame (112), the crushing wheel (114) array is rotationally sleeved on the outer wall of the supporting frame (112), the side walls at two ends of the crushing wheel (114) are respectively fixedly provided with a transmission bevel gear (115), the transmission bevel gear (115) is meshed with the transmission bevel gear (113), the longitudinally adjacent one ends of the feeding roller (101) are transmitted through a belt, one ends of the feeding roller (101) which are longitudinally arranged at the middle position are respectively fixedly provided with a feeding gear (102), the feeding gears (102) are mutually meshed, the outer side wall of the crushing machine body (1) is fixedly provided with a first servo motor (103), the output end of the first servo motor (103) is coaxially fixedly provided with a first gear (104), the first servo motor (104) is meshed with a similar feeding gear (102), the crushing machine body (1) is fixedly provided with a third servo motor (119), the output end of the third servo motor (119) is connected with a crushing wheel (114) close to the side wall of the crusher body (1) through a belt;
the anti-slip device comprises a feeding roller (101), wherein anti-slip ribs (105) are fixedly arranged on the side wall of the feeding roller (101) along the circumferential direction in an array manner, crushing teeth (116) are fixedly arranged on the side wall surface of a first-stage crushing roller (111) in an array manner, anti-slip combs (117) are fixedly arranged on the side wall of the inside of a crusher body (1), the anti-slip combs (117) are arranged below the first-stage crushing roller (111), anti-slip grooves (118) are fixedly formed in the top ends of the anti-slip combs (117), and the sizes of the anti-slip grooves (118) are matched with those of the crushing teeth (116);
the rotary cutter is characterized in that cutter grooves (121) are formed in the circumferential surface array of the secondary crushing cutter wheel (120), rotary blades (122) are rotationally arranged on the side walls of the cutter grooves (121), one end of each secondary crushing cutter wheel (120) on one side is driven by a belt, a main secondary crushing gear (123) is coaxially and fixedly arranged at one end of each secondary crushing cutter wheel (120) on the right side, a secondary crushing gear (124) is coaxially and fixedly arranged at one end of each secondary crushing cutter wheel (120) on the upper left side, the main secondary crushing gear (123) is meshed with the secondary crushing gear (124), a second servo motor (125) is fixedly arranged on the side wall of the crusher body (1), and the output end of each second servo motor (125) is connected with the corresponding secondary crushing cutter wheel (120) by the belt;
crushing blade combs (127) are fixedly arranged on the side wall of the inner cavity of the crushing machine body (1) along the longitudinal symmetry axis of the secondary crushing cutter wheel (120), blade grooves (126) are formed in an array of the crushing blade combs (127), and the size of the blade grooves (126) is matched with that of the rotary blades (122);
the screening mechanism (2) comprises a feeding pipeline (201), an anti-blocking spiral wheel (202), a fan (203), an air outlet pipe (204), a discharging pipeline (205) and a fourth servo motor (208), wherein the feeding pipeline (201) is fixedly arranged at the bottom end of a crusher body (1), the anti-blocking spiral wheel (202) is rotationally arranged on the side wall of the feeding pipeline (201), the air outlet pipe (204) is fixedly arranged on the side wall of the feeding pipeline (201) in a penetrating manner, the fan (203) is fixedly arranged at one end of the air outlet pipe (204), the discharging pipeline (205) is fixedly arranged at the bottom end of the feeding pipeline (201), the discharging pipeline (205) is communicated with the feeding pipeline (201), a filter screen (206) is fixedly arranged at one end of the air outlet pipe (204), the filter screen (206) is in a cylindrical shape, an anti-blocking plate (207) is fixedly arranged on the outer wall array of the anti-blocking spiral wheel (202), the fourth servo motor (208) is fixedly arranged on the top end wall surface of the feeding pipeline (201), and the fourth servo motor (208) is fixedly arranged on the top end surface of the feeding pipeline (201) in a spiral shape along the circumferential direction, and the output end of the fourth servo motor (208) is connected with the anti-blocking belt through a belt;
compression molding mechanism (3) including compressor body (301), compression chamber (302), compression pneumatic cylinder (303), movable compression mould (304) and remove pneumatic cylinder (305), compressor body (301) top and ejection of compact pipeline (205) fixed connection, compression chamber (302) array is seted up inside compressor body (301), compression pneumatic cylinder (303) are fixed to be located compression chamber (302) lateral wall, remove pneumatic cylinder (305) and run through fixedly to locate compressor body (301) lateral wall, movable compression mould (304) slide and locate compressor body (301) lateral wall, movable compression mould (304) top and remove pneumatic cylinder (305) bottom fixed connection, movable compression mould (304) are inside to be seted up and are run through shaping chamber (306) of movable compression mould (304) lateral wall, discharge chamber (307) are seted up to compressor body (301) inside, discharge pneumatic cylinder (308) lateral wall is fixed to be equipped with ejection of compact pneumatic cylinder (308), compression pneumatic cylinder (303) top is fixed to be equipped with compression piston (310), compression chamber (310) are located along the fixed circumference of compression chamber (310) compression chamber (306) and are located in the compression chamber (310) is close to the fixed circumference of compression moulding machine (1), the side wall of the compression piston (310) is fixedly provided with a compression electromagnetic sensor (312).
2. The rock wool insulation board production waste recycling device according to claim 1, wherein: the top of the crusher body (1) is fixedly provided with a waste conveying belt (401), and the top of one end of the waste conveying belt (401) is fixedly provided with a feeding bin (402).
3. The rock wool insulation board production waste recycling device according to claim 2, wherein: the outer diameter of the compression piston (310) is matched with the inner diameter of the compression cavity (302), and the outer diameter of the discharge piston (309) is matched with the inner diameter of the discharge cavity (307).
4. A rock wool insulation board production waste recycling device according to claim 3, characterized in that: the bottom end of the side wall of the crusher body (1) is fixedly provided with a slag outlet (5), and the slag outlet (5) penetrates through the side wall of the crusher body (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310830269.1A CN116571549B (en) | 2023-07-07 | 2023-07-07 | Rock wool heated board production waste recovery device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310830269.1A CN116571549B (en) | 2023-07-07 | 2023-07-07 | Rock wool heated board production waste recovery device |
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| CN116571549B true CN116571549B (en) | 2023-11-03 |
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| CN218227435U (en) * | 2022-08-22 | 2023-01-06 | 东莞市学诚塑胶制品有限公司 | Waste recovery crusher of sheet machine |
| CN218250461U (en) * | 2022-06-07 | 2023-01-10 | 浙江中仑环保科技有限公司 | High-efficient rock wool breaker |
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| CN116571549A (en) | 2023-08-11 |
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