CN116130241A - Coil winding machine for full-automatic transformer production - Google Patents
Coil winding machine for full-automatic transformer production Download PDFInfo
- Publication number
- CN116130241A CN116130241A CN202211105004.7A CN202211105004A CN116130241A CN 116130241 A CN116130241 A CN 116130241A CN 202211105004 A CN202211105004 A CN 202211105004A CN 116130241 A CN116130241 A CN 116130241A
- Authority
- CN
- China
- Prior art keywords
- wire
- reciprocating motor
- fixedly connected
- mounting
- output end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention provides a coil winding machine for producing a full-automatic mutual inductor, and relates to the field of winding machines. This coil coiling machine is used in full-automatic mutual-inductor production, including the workstation, its characterized in that, workstation surface mounting has lead wire mechanism, accuse line mechanism, wire winding mechanism, cuts line mechanism and control assembly, lead wire mechanism is used for leading the line to accuse line mechanism, accuse line mechanism is used for controlling the motion of line when the wire winding operation, wire winding mechanism cooperation accuse line mechanism and lead wire mechanism carry out even wire winding to the work piece, install the fixed establishment who is used for fixed work piece on the wire winding mechanism, solved current coil coiling machine when carrying out the mutual-inductor coil of different specifications and carrying out wire winding operation, need the manual work to carry out a large amount of adjustment operation to the machine, then just can carry out wire winding operation, not only increased the work degree of difficulty and work load to the staff like this, also unfavorable for the problem of the quick production of mutual-inductor.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a coil winding machine for producing a full-automatic mutual inductor.
Background
A coil winding machine, as the name implies, is a machine that winds a linear object onto a specific work piece. Most of electric products need to be wound into an induction coil by enamelled copper wires (enamelled wires for short), so a winding machine is needed.
The specification of transformer coil is many, and current coil coiling machine is carrying out the transformer coil of different specifications and is carrying out the wire winding operation, needs the manual work to carry out a large amount of adjustment operations to the machine, then just can carry out the wire winding operation, has not only increased the work degree of difficulty and work load to the staff like this, also is unfavorable for the rapid production of transformer.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a coil winding machine for producing a full-automatic mutual inductor, which solves the problems that when the existing coil winding machine is used for winding mutual inductor coils with different specifications, a large amount of adjustment operation is needed to be carried out on the machine manually and then the winding operation can be carried out, so that the working difficulty and the workload are increased for staff, and the quick production of the mutual inductor is not facilitated.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the coil winding machine for the full-automatic transformer production comprises a workbench, wherein a lead mechanism, a wire control mechanism, a winding mechanism, a wire cutting mechanism and a control assembly are arranged on the surface of the workbench, the lead mechanism is used for leading wires to the wire control mechanism, the wire control mechanism is used for controlling the movement of the wires during winding operation, the winding mechanism is matched with the wire control mechanism and the lead mechanism to uniformly wind a workpiece, a fixing mechanism for fixing the workpiece is arranged on the winding mechanism, a wire pressing mechanism for pressing wires during winding preparation and pressing wires during winding ending is arranged on the winding mechanism, a tension control mechanism for adjusting the tension of copper wires is arranged on the surface of the workbench at one side of the winding mechanism, and the wire cutting mechanism is used for performing wire cutting operation after winding operation is finished; the control component is a PLC control component and is used for controlling the operation of various driving parts in the winding machine.
Preferably, the wire guiding mechanism comprises a shell fixedly installed on one side of the surface of the workbench, a wire releasing roll shaft used for winding copper wires and a plurality of wire guiding roll shafts used for arranging the copper wires, wherein the wire releasing roll shaft is installed in the shell, the wire releasing roll shaft can do circular motion around a central shaft of the wire releasing roll shaft, the wire guiding roll shaft is slidably connected to the bottom wall of the shell, and the wire guiding roll shaft can do circular motion around the central shaft of the wire releasing roll shaft.
Preferably, the tension control mechanism comprises a second hydraulic cylinder and an adaptive telescopic rod which are fixedly installed on two sides of the surface of the workbench, wherein a first installation plate which is fixedly connected is arranged at the output end of the second hydraulic cylinder and the adaptive telescopic rod, and the first installation plate is slidably installed on the surface of the workbench.
Preferably, the first mounting plate surface fixed mounting has the second mounting plate, be equipped with actuating mechanism on the second mounting plate, actuating mechanism includes fixed mounting the servo motor on second mounting plate surface, servo motor's output is equipped with fixed connection's action wheel, is located action wheel one side the second mounting plate surface fixed mounting has the wheel board, be equipped with the follow driving wheel of rotation connection on the wheel board, be connected through the belt between action wheel and the follow driving wheel.
Preferably, the wire control mechanism comprises two first supporting seats fixedly mounted on the surface of the second mounting plate, two rotating shafts connected in a rotating mode are arranged on one side, close to each other, of the first supporting seats, the rotating shafts, close to the driven wheels, penetrate through the first supporting seats and are fixed on the surface of the driven wheels, a fixedly connected reciprocating screw rod is arranged between the two rotating shafts, a threaded nut seat is sleeved on the reciprocating screw rod, two symmetrically distributed round holes are formed in the bottom of the nut seat, a round shaft connected in a sliding mode is arranged in each round hole, two ends of each round shaft are fixed on the surfaces of the two first supporting seats respectively, and a wire hole plate is mounted on the top of each nut seat.
Preferably, the spout has been seted up on the second slide surface, 3 slide holes have been seted up in the spout, winding mechanism is in including fixed mounting the second supporting seat on second mounting panel surface and sliding connection be in the third mounting panel in the spout, second mounting panel bottom is equipped with first spacing pneumatic cylinder, third mounting panel bottom fixed mounting has 3 atress board, 3 the atress board passes three respectively the slide hole, just atress board and slide hole sliding connection, the output fixed connection of first spacing hydraulic stem is in the atress board surface, the surface that the second supporting seat is close to with the third mounting panel all is equipped with the rotation and connects the driving shaft, is located on the second supporting seat the driving shaft passes second supporting seat and fixed connection be in the action wheel surface, two the tip that the driving shaft is close to all is equipped with fixed connection's adjusting column.
Preferably, the fixing mechanism comprises a fourth mounting plate fixedly mounted on two side surfaces of the adjusting column, a second limiting hydraulic cylinder is fixedly mounted on one side surface of the fourth mounting plate and located close to one side of the end part of the adjusting column, a fixedly connected connecting block is arranged at the output end of the second limiting hydraulic cylinder, a fixedly connected limiting block is arranged on the surface of the fourth mounting plate and located in the extending direction of the output end of the second limiting hydraulic cylinder, a fixedly connected connecting shaft is arranged on the side surface of the limiting block, which is far away from the connecting block, a fixedly connected connecting rod is arranged at the end part of the connecting shaft, a first swing rod is arranged at two ends of the connecting block, a second swing rod is arranged at the end part of the first swing rod, which is far away from the end part of the connecting block, is rotatably connected with two end parts of the connecting rod, and fixedly connected fixing heads are arranged at the end parts of the two second swing rods.
Preferably, the wire pressing mechanism comprises a first hydraulic cylinder fixedly installed on two sides of the adjusting column, the extending direction of the output end of the first hydraulic cylinder is the direction of the end part of the adjusting column, the output end of the first hydraulic cylinder is provided with an installing block, two sides of the installing block are provided with third swinging rods which are rotationally connected, two of the third swinging rods are arranged between the end parts of the third swinging rods far away from the installing block, a triangular swinging rod is arranged between the end parts of the adjusting column, the surface of the adjusting column is fixedly provided with an installing seat, one corner of the triangular swinging rod is rotationally installed between the two third swinging rods, the other corner of the triangular swinging rod is rotationally installed on the installing seat, the last corner of the triangular swinging rod extends to the end part of the adjusting column and is provided with a fixedly connected pressing head, and a pressing groove is formed in the surface of the adjusting column below the pressing head
Preferably, the wire cutting mechanism comprises a fifth mounting plate fixedly mounted on the surface of the second mounting plate, a supporting table is mounted on the surface of the fifth mounting plate, a first reciprocating motor is mounted at the bottom of the supporting table, the output end of the first reciprocating motor extends out of the surface of the supporting table and is provided with a fixedly connected rotary table, a second reciprocating motor is fixedly mounted on the surface of the rotary table, the output end and the tail end of the second reciprocating motor are both provided with a fourth swing rod, one of the fourth swing rods is fixedly arranged at the output end of the second reciprocating motor, the other of the fourth swing rods is rotatably connected with the tail end of the second reciprocating motor, the two of the fourth swing rods are far away from the end of the second reciprocating motor, the output end of the third reciprocating motor is fixedly connected with one of the fourth swing rods, the tail end of the third reciprocating motor is rotatably connected with the other of the fourth swing rod, the output end of the third reciprocating motor is fixedly arranged on the side of the third hydraulic cylinder, the output end of the third hydraulic cylinder is fixedly provided with a fourth reciprocating motor, the output end of the fourth reciprocating motor and the tail end of the fourth reciprocating motor is fixedly connected with the other of the fourth swing rod, the other of the fourth reciprocating motor is fixedly connected with the other of the fourth swing rod, and the other end of the fourth swing rod is fixedly connected with the other end of the fourth swing rod.
Preferably, the manipulator includes fixed mounting be in the connector of sixth reciprocating motor output, the fifth reciprocating motor is installed to the connector bottom, the connector top surface is equipped with first half gear and the second half gear of intermeshing, the output of fifth reciprocating motor passes the connector and fixed mounting is on first half gear, and the second half gear rotates to be installed on the connector surface, first half gear and the second half wheel surface all are equipped with fixed connection's sixth pendulum rod, the tip of sixth pendulum rod is equipped with the scissors head of rotating connection, is located two the upper and lower both sides face at scissors head middle part all is equipped with the rotation and connects seventh pendulum rod, every two that are connected on the scissors head the tip of seventh pendulum rod rotates respectively and connects the upper and lower surface of connector.
Preferably, the copper wire limiting mechanism is arranged on the surface of the second mounting plate and positioned between the wire control mechanism and the wire winding mechanism, the copper wire limiting mechanism comprises a limiting base fixedly arranged on the surface of the second mounting plate, a wire hole is formed in the middle of the limiting base, a ball groove is formed in the bottom wall of the wire hole, and a plurality of sliding balls in tight connection are arranged in the ball groove.
(III) beneficial effects
The coil winding machine for full-automatic transformer production effectively solves the problems that when the existing coil winding machine is used for winding transformer coils with different specifications, a large amount of adjustment operation is needed manually to the machine and then the winding operation can be performed, so that the working difficulty and the workload are increased for staff, and the quick production of the transformer is not facilitated.
Drawings
FIG. 1 is a schematic diagram of the whole structure of a coil winding machine for producing a full-automatic mutual inductor;
FIG. 2 is a diagram showing a connection structure of a lead wire mechanism and a winding mechanism according to the present invention;
FIG. 3 is an enlarged block diagram of the present invention at A;
FIG. 4 is an enlarged block diagram of the present invention at B;
FIG. 5 is a view showing the overall structure of the thread cutting mechanism of the present invention;
fig. 6 is an enlarged structural view of the present invention at C.
Reference numerals:
1. a work table;
2. a wire-guiding mechanism; 201. paying-off roll shafts; 202. a lead roll shaft;
3. a wire control mechanism; 301. a first support base; 302. a rotating shaft; 303. a reciprocating screw rod; 304. a nut seat; 3041. a round hole; 305. a circular shaft;
4. a winding mechanism; 401. a second support base; 402. an adjusting column; 4021. pressing a groove; 403. a first limit hydraulic cylinder; 404. a third mounting plate;
5. a thread cutting mechanism; 501. a fifth mounting plate; 502. a support table; 503. a first reciprocating motor; 504. a turntable; 505. a second reciprocating motor; 506. a fourth swing rod; 507. a third reciprocating motor; 508. a fourth reciprocating motor; 509. a fifth swing rod; 510. a manipulator; 5101. a connector; 5102. a first half gear; 5103. a second half gear; 5104. a fifth reciprocating motor; 5105. a sixth swing rod; 5106. a scissor head; 5107. seventh swing rod;
6. a tension control mechanism; 601. a first mounting plate;
7. a second mounting plate; 701. a chute; 702. a slide hole;
8. a fixing mechanism; 801. a fourth mounting plate; 802. the second limiting hydraulic cylinder; 803. a connecting block; 804. a first swing rod; 805. the second swing rod; 806. a fixed head; 807. a limiting block; 808. a connecting shaft; 809. a connecting rod;
9. a wire pressing mechanism; 901. a first hydraulic cylinder; 902. a mounting block; 903. a third swing rod; 904. triangular swing rod; 905. a mounting base; 906. a pressure head;
10. a driving mechanism; 1001. a driving wheel; 1002. driven wheel; 1003. a belt;
11. copper line stop gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in fig. 1, an embodiment of the present invention provides a full-automatic coil winding machine, which is used for producing a transformer, and includes a workbench 1, a lead mechanism 2, a wire control mechanism 3, a winding mechanism 4, a wire cutting mechanism 5 and a control component are installed on the surface of the workbench 1, the lead mechanism 2 is used for guiding wires to the wire control mechanism 3, the wire control mechanism 3 is used for controlling movement of the wires during winding operation, the winding mechanism 4 cooperates with the wire control mechanism 3 and the lead mechanism 2 to uniformly wind a workpiece, a fixing mechanism 8 for fixing the workpiece is installed on the winding mechanism 4, a wire pressing mechanism 9 for pressing wires during winding preparation and pressing wires during winding end is installed on the winding mechanism 4, a tension control mechanism 6 for adjusting tension of copper wires is installed on the surface of the workbench 1 at one side of the winding mechanism 4, and the wire cutting mechanism 5 is used for performing wire cutting operation after winding operation is finished; the control component is a PLC control component and is used for controlling the operation of various driving parts in the winding machine.
Referring to fig. 1, in order to guide copper wires to the winding mechanism 4 for winding operation, as a preferred embodiment of the present embodiment, the wire guiding mechanism 2 includes a housing fixedly installed on one side of the surface of the table 1, a wire releasing roller 201 for winding the copper wires, and a plurality of wire guiding rollers 202 for arranging the copper wires, the wire releasing roller 201 is installed in the housing, the wire releasing roller 201 can perform a circular motion around its central axis, the wire guiding roller 202 is slidably connected to the bottom wall of the housing, and the wire guiding roller 202 can perform a circular motion around its central axis.
Referring to fig. 1, in order to adjust the tension of the copper wire in real time during winding, as a preferred scheme of the present embodiment, the tension control mechanism 6 includes a second hydraulic cylinder and an adaptive telescopic rod fixedly installed on two sides of the surface of the workbench 1, the output ends of the second hydraulic cylinder and the adaptive telescopic rod are provided with a first mounting plate 601 fixedly connected, and the first mounting plate 601 is slidably installed on the surface of the workbench 1.
Referring to fig. 1-2, as a preferred scheme of the present embodiment, a second mounting plate 7 is fixedly mounted on the surface of a first mounting plate 601, a driving mechanism 10 is disposed on the second mounting plate 7, the driving mechanism 10 includes a servo motor fixedly mounted on the surface of the second mounting plate 7, an output end of the servo motor is provided with a driving wheel 1001 fixedly connected, a wheel plate is fixedly mounted on the surface of the second mounting plate 7 at one side of the driving wheel 1001, a driven wheel 1002 rotatably connected is disposed on the wheel plate, the driving wheel 1001 is connected with the driven wheel 1002 through a belt 1003, and the wire control mechanism 3 and the wire winding mechanism 4 are linked through the driving mechanism 10 to jointly complete the wire winding operation.
Referring to fig. 2, as a preferred scheme of the present embodiment, the wire control mechanism 3 includes two first supporting seats 301 fixedly installed on the surface of the second mounting plate 7, rotating shafts 302 rotatably connected are respectively disposed on two sides of the two first supporting seats 301, the rotating shafts 302 near the driven wheel 1002 penetrate through the first supporting seats 301 and are fixed on the surface of the driven wheel 1002, a fixedly connected reciprocating screw 303 is disposed between the two rotating shafts 302, a threaded nut seat 304 is sleeved on the reciprocating screw, two symmetrically distributed round holes 3041 are formed in the bottom of the nut seat 304, a round shaft 305 in sliding connection is disposed in the round hole 3041, two ends of the round shaft 305 are respectively fixed on the surfaces of the two first supporting seats 301, a wire hole plate is installed on the top of the nut seat 304, copper wires are pulled out from the wire guide mechanism 2 and extend into the wire hole plate, and the copper wires reciprocate through cooperation of the reciprocating screw 303 nut seats 304.
Referring to fig. 2, as a preferred scheme of the present embodiment, a sliding groove 701 is formed on the surface of the second sliding plate, 3 sliding holes 702 are formed in the sliding groove 701, the winding mechanism 4 includes a second supporting seat 401 fixedly installed on the surface of the second mounting plate 7 and a third mounting plate 404 slidingly connected in the sliding groove 701, a first limiting hydraulic cylinder 403 is arranged at the bottom of the second mounting plate 7, 3 force plates are fixedly installed at the bottom of the third mounting plate 404, the 3 force plates respectively pass through the three sliding holes 702, the force plates are slidingly connected with the sliding holes 702, the output end of the first limiting hydraulic rod is fixedly connected with the surface of the force plates, the surfaces, close to the third mounting plate 404, of the second supporting seat 401 and the third mounting plate 401 are respectively provided with a driving shaft in a rotating connection manner, the driving shafts located on the second supporting seat 401 pass through the second supporting seat 401 and are fixedly connected with the surface of the driving wheel 1001, the ends, close to the two driving shafts are respectively provided with a fixedly connected adjusting column 402, the workpiece is fixed once by the two adjusting columns 402, and the two adjusting columns 402 are driven to rotate to realize winding operation by the driving shaft.
Referring to fig. 3, in order to facilitate the fixing of the workpiece, as a preferred scheme of the present embodiment, the fixing mechanism 8 includes a fourth mounting plate 801 fixedly mounted on the side of two adjusting columns 402, a second limiting hydraulic cylinder 802 is fixedly mounted on the side of the fourth mounting plate 801 located near the end of the adjusting column 402, a fixedly connected connection block 803 is disposed at the output end of the second limiting hydraulic cylinder 802, a fixedly connected limiting block 807 is disposed on the surface of the fourth mounting plate 801 located in the extending direction of the output end of the second limiting hydraulic cylinder 802, a fixedly connected connecting shaft 808 is disposed on the side of the limiting block 807 far from the connection block 803, a fixedly connected connecting rod 809 is disposed at the end of the connecting shaft 808, a first swing rod 804 is disposed at two ends of the connecting block 803, a second swing rod 805 is disposed at the end of the first swing rod 804 far from the end of the connecting block 803, and two second swing rods 805 are rotatably connected at two ends of the connecting rod 809, and fixedly connected fixing heads 806 are disposed at the two ends of the second swing rod 805.
Referring to fig. 4, in order to facilitate the wire pressing operation on the copper wire, as a preferred scheme of the present embodiment, the wire pressing mechanism 9 includes a first hydraulic cylinder 901 fixedly installed on the side surfaces of two adjusting columns 402, the extending direction of the output end of the first hydraulic cylinder 901 is the direction of the end of the adjusting column 402, the output end of the first hydraulic cylinder 901 is provided with a mounting block 902, two sides of the mounting block 902 are provided with a third swing rod 903 in rotation connection, a triangle swing rod 904 is provided between the ends of the two third swing rods 903 far away from the mounting block 902, the surface of the adjusting column 402 is fixedly provided with a mounting seat 905, one corner of the triangle swing rod 904 is rotatably installed between the two third swing rods 903, the other corner is rotatably installed on the mounting seat 905, the last corner extends to the end of the adjusting column 402 and is provided with a fixedly connected pressure head 906, and the surface of the adjusting column 402 below the pressure head 906 is provided with a pressing groove 4021
Referring to fig. 5, in order to facilitate the wire cutting operation of the copper wire, as a preferred scheme of the embodiment, the wire cutting mechanism 5 includes a fifth mounting plate 501 fixedly mounted on the surface of the second mounting plate 7, a supporting table 502 is mounted on the surface of the fifth mounting plate 501, a first reciprocating motor 503 is mounted at the bottom of the supporting table 502, an output end of the first reciprocating motor 503 extends out of the surface of the supporting table 502 and is provided with a fixedly connected turntable 504, a second reciprocating motor 505 is fixedly mounted on the surface of the turntable 504, the output end and the tail end of the second reciprocating motor 505 are both provided with fourth swing rods 506, one of the fourth swing rods 506 is fixedly arranged at the output end of the second reciprocating motor 505, the other fourth swing rod 506 is rotatably connected to the tail end of the second reciprocating motor 505, the two fourth swing rods 506 are mounted at the end of the end far from the second reciprocating motor 505 with a third reciprocating motor 507, the output end of the third reciprocating motor 507 is fixedly connected with one of the fourth swing rods 506, the side of the third reciprocating motor 507 is fixedly mounted with a third hydraulic cylinder, the output end of the fourth motor 508 is fixedly connected with the output end of the fourth swing rod 508 is fixedly connected with the other end of the fourth swing rod 509, and the other end of the fourth swing rod is fixedly connected with the fourth swing rod 509 is fixedly connected with the other end of the fourth swing rod 509.
As a preferred scheme of this embodiment, the manipulator 510 includes a connector 5101 fixedly installed at an output end of a sixth reciprocating motor, a fifth reciprocating motor 5104 is installed at the bottom of the connector 5101, a first half gear 5102 and a second half gear 5103 meshed with each other are provided on the top surface of the connector 5101, the output end of the fifth reciprocating motor 5104 passes through the connector 5101 and is fixedly installed on the first half gear 5102, the second half gear 5103 is rotatably installed on the surface of the connector 5101, a sixth swing rod 5105 fixedly connected with the surface of each of the first half gear 5102 and the second half gear is provided, a scissor head 5106 rotatably connected with the end of the sixth swing rod 5105 is provided, a seventh swing rod 5107 is rotatably connected with the upper side and the lower side surfaces of the middle parts of the two scissor heads 5106, and the end parts of the two seventh swing rods 5107 connected with each scissor head 5106 are rotatably connected with the upper surface and the lower surface of the connector 5101 respectively.
Referring to fig. 2, as a preferred scheme of the present embodiment, a copper wire limiting mechanism 11 is mounted on the surface of the second mounting plate 7 between the wire control mechanism 3 and the wire winding mechanism 4, the copper wire limiting mechanism 11 includes a limiting base fixedly mounted on the surface of the second mounting plate 7, a wire hole is formed in the middle of the limiting base, a ball groove is formed in the bottom wall of the wire hole, a plurality of closely connected sliding balls are arranged in the ball groove, and copper wires pass through the wire hole to be matched with the sliding balls, so that not only can the copper wires be limited, but also the friction force of the copper wires during reciprocating motion can be reduced.
The coil winding machine for full-automatic transformer production has simple working principle, can solve the technical problems, and comprises the following specific operation steps:
(1) The copper wire is led out through the lead mechanism 2, firstly passes through the hole on the wire hole plate, then passes through the wire hole, and then is led to the adjusting column 402 in the winding mechanism 4;
(2) The copper wire is fixed through the wire pressing mechanism 9, then the workpiece is fixed through the fixing mechanism 8 and the winding mechanism 4, and the tension of the copper wire is regulated through the tension control structure;
(3) The wire control mechanism 3 and the wire winding mechanism 4 are linked through the driving mechanism 10 to jointly complete the wire winding operation;
(4) After winding, pressing one end needing to be cut by a wire pressing mechanism 9, and then performing wire cutting operation by a wire cutting mechanism 5;
(5) The two adjusting columns 402 are separated by driving the first limiting hydraulic cylinder 403, and then the workpiece is loosened by the fixing mechanism 8 for blanking;
(6) And (5) repeating the steps (2) - (5) to realize full-automatic winding of the coil.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Claims (10)
1. The coil winding machine for the full-automatic mutual inductor production comprises a workbench (1), and is characterized in that a lead mechanism (2), a wire control mechanism (3), a winding mechanism (4), a wire cutting mechanism (5) and a control component are arranged on the surface of the workbench (1), the lead mechanism (2) is used for leading wires to the wire control mechanism (3), the wire control mechanism (3) is used for controlling the movement of the wires during winding operation, the wire winding mechanism (4) is matched with the wire control mechanism (3) and the lead mechanism (2) to uniformly wind a workpiece, a fixing mechanism (8) for fixing the workpiece is arranged on the wire winding mechanism (4), a wire pressing mechanism (9) for pressing wires during winding preparation and pressing wires during winding end is arranged on the surface of the workbench (1) on one side of the wire winding mechanism (4), and a tension control mechanism (6) for adjusting the tension of copper wires is arranged on the surface of the workbench (1), and the wire cutting mechanism (5) is used for conducting wire cutting operation after the operation is finished. The control component is a PLC control component and is used for controlling the operation of various driving parts in the winding machine.
2. The coil winding machine for producing a full-automatic transformer according to claim 1, wherein: the wire guiding mechanism (2) comprises a shell fixedly installed on one side of the surface of the workbench (1), a wire guiding roller shaft (201) used for winding copper wires and a plurality of wire guiding roller shafts (202) used for arranging the copper wires, wherein the wire guiding roller shaft (201) is installed in the shell, the wire guiding roller shaft (201) can do circular motion around a central shaft of the wire guiding roller shaft, the wire guiding roller shaft (202) is slidably connected to the bottom wall of the shell, and the wire guiding roller shaft (202) can do circular motion around the central shaft of the wire guiding roller shaft.
3. The coil winding machine for producing a full-automatic transformer according to claim 1, wherein: the tension control mechanism (6) comprises a second hydraulic cylinder and an adaptive telescopic rod which are fixedly installed on two sides of the surface of the workbench (1), a first installation plate (601) which is fixedly connected is arranged at the output end of the second hydraulic cylinder and the adaptive telescopic rod, and the first installation plate (601) is slidably installed on the surface of the workbench (1).
4. A fully automatic coil winding machine for transformer production according to claim 3, wherein: the utility model discloses a motor drive device for a motor vehicle, including first mounting panel (601), second mounting panel (7) are fixed mounting on first mounting panel (601) surface, be equipped with actuating mechanism (10) on second mounting panel (7), actuating mechanism (10) including fixed mounting servo motor on second mounting panel (7) surface, servo motor's output is equipped with fixed connection's action wheel (1001), is located action wheel (1001) one side second mounting panel (7) surface fixed mounting has the wheel board, be equipped with rotation connection from driving wheel (1002) on the wheel board, be connected through belt (1003) between action wheel (1001) and from driving wheel (1002).
5. The coil winding machine for producing a full-automatic transformer according to claim 4, wherein: the wire control mechanism (3) comprises two first supporting seats (301) fixedly mounted on the surface of the second mounting plate (7), two rotating shafts (302) connected in a rotating mode are arranged on the side, close to one side, of each first supporting seat (301), the rotating shafts (302) close to the driven wheels (1002) penetrate through the first supporting seats (301) and are fixed on the surfaces of the driven wheels (1002), a fixedly connected reciprocating screw rod (303) is arranged between the two rotating shafts (302), a threaded nut seat (304) is sleeved on the reciprocating screw rod, two symmetrically distributed round holes (3041) are formed in the bottoms of the nut seat (304), round shafts (305) connected in a sliding mode are arranged in the round holes (3041), two ends of each round shaft (305) are fixed on the surfaces of the two first supporting seats respectively, and a wire hole plate is mounted on the top of each nut seat.
6. The coil winding machine for producing a full-automatic transformer according to claim 4, wherein: the utility model discloses a wire winding mechanism, including first slide board (701), second slide board surface has seted up spout (701), 3 slide holes (702) have been seted up in spout (701), wire winding mechanism (4) are in including fixed mounting second supporting seat (401) and sliding connection on second mounting board (7) surface are in third mounting board (404) in spout (701), second mounting board (7) bottom is equipped with first spacing pneumatic cylinder (403), third mounting board (404) bottom fixed mounting has 3 atress boards, 3 atress boards pass three respectively slide holes (702), just atress board and slide hole (702) sliding connection, the output fixed connection of first spacing hydraulic stem is in atress board surface, the surface that second supporting seat (401) and third mounting board (404) are close to all is equipped with the rotation and connects driving shaft, is located on second supporting seat (401) the driving shaft passes second supporting seat (401) and fixed connection are in action wheel (1001) surface, two the tip that the driving shaft is close to all is equipped with fixed connection's regulation post (402).
7. The coil winding machine for producing a full-automatic transformer according to claim 6, wherein: the fixing mechanism (8) comprises a fourth mounting plate (801) fixedly mounted on the side surfaces of two adjusting columns (402), a second limiting hydraulic cylinder (802) is fixedly mounted on the side surfaces of the fourth mounting plate (801) and located close to one side of the end parts of the adjusting columns (402), a connecting block (803) fixedly connected with the output end of the second limiting hydraulic cylinder (802) is arranged, a limiting block (807) fixedly connected with the surface of the fourth mounting plate (801) in the extending direction of the output end of the second limiting hydraulic cylinder (802), a connecting shaft (808) fixedly connected with the side surface of the connecting block (803) is arranged on the side surface of the limiting block (807), a connecting rod (809) fixedly connected with the end part of the connecting shaft (808), a first swing rod (804) rotatably connected with the end parts of the connecting block (804) are arranged at the two ends of the connecting block (804), a second swing rod (805) rotatably connected with the end parts of the connecting block (803), and two swing rod ends (805) are fixedly connected with each other.
8. The coil winding machine for producing a full-automatic transformer according to claim 6, wherein: the wire pressing mechanism (9) comprises a first hydraulic cylinder (901) fixedly installed on the side face of the adjusting column (402), the extending direction of the output end of the first hydraulic cylinder (901) is the end direction of the adjusting column (402), an installing block (902) is arranged at the output end of the first hydraulic cylinder (901), third swinging rods (903) connected in a rotating mode are arranged on two sides of the installing block (902), triangular swinging rods (904) are arranged between the end portions, away from the installing block (902), of the third swinging rods (903), an installing seat (905) is fixedly installed on the surface of the adjusting column (402), one corner of the triangular swinging rods (904) is installed between the two third swinging rods (903) in a rotating mode, the other corner of the triangular swinging rods (904) is installed on the installing seat (905) in a rotating mode, the last corner of the triangular swinging rods extends to the end portion of the adjusting column (402), a pressing head (906) is fixedly connected, and a pressing groove (4021) is formed in the surface of the adjusting column (402) below the pressing head (906).
9. The coil winding machine for producing a full-automatic transformer according to claim 4, wherein: the wire cutting mechanism (5) comprises a fifth mounting plate (501) fixedly mounted on the surface of the second mounting plate (7), a supporting table (502) is mounted on the surface of the fifth mounting plate (501), a first reciprocating motor (503) is mounted at the bottom of the supporting table (502), the output end of the first reciprocating motor (503) extends out of the surface of the supporting table (502) and is provided with a rotary table (504) fixedly connected with the surface of the supporting table (502), a second reciprocating motor (505) is fixedly mounted on the surface of the rotary table (504), a fourth swinging rod (506) is arranged at the output end and the tail end of the second reciprocating motor (505), one of the fourth swinging rods (506) is fixedly arranged at the output end of the second reciprocating motor (505), the other of the fourth swinging rods (506) is rotatably connected with the tail end of the second reciprocating motor (505), the end of the second reciprocating motor (507) is far away from the end of the second reciprocating motor (505), the output end of the third reciprocating motor (507) is fixedly connected with one of the fourth reciprocating motor (506), the other end of the third reciprocating motor (507) is fixedly mounted on the other side of the third reciprocating motor (507), the other end of the third reciprocating motor (506) is fixedly mounted on the third side of the third reciprocating motor (507), the other end of the third side of the third reciprocating motor (507) is fixedly mounted on the other side of the hydraulic cylinder (507), the output end and the tail end of the fourth reciprocating motor (508) are respectively provided with a fifth swing rod (509), one of the fifth swing rods (509) is fixedly connected with the output end of the fourth reciprocating motor (508), the other of the fifth swing rods (509) is rotatably connected with the tail of the fourth reciprocating motor (508), the end part, away from one side of the fourth reciprocating motor (508), of each fifth swing rod (509) is fixedly provided with a sixth reciprocating motor, and the output end of each sixth reciprocating motor is provided with a fixedly connected manipulator (510).
10. The coil winding machine for producing a full-automatic transformer according to claim 9, wherein: the manipulator (510) is in including fixed mounting connector (5101) of sixth reciprocating motor output, fifth reciprocating motor (5104) are installed to connector (5101) bottom, connector (5101) top surface is equipped with first half gear (5102) and second half gear (5103) that mesh mutually, the output of fifth reciprocating motor (5104) passes connector (5101) and fixed mounting on first half gear (5102), and second half gear (5103) rotate and install on connector (5101) surface, first half gear (5102) all are equipped with fixed connection's sixth pendulum rod (5105) with second half wheel surface, the tip of sixth pendulum rod (5105) is equipped with and rotates scissors head (5106) of connection, is located two upper and lower both sides face at scissors head (5106) middle part all are equipped with and rotate and connect seventh pendulum rod (5107), every the tip of connecting on scissors head (5106) respectively rotate and connect on the upper and lower surface of connector (5101).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211105004.7A CN116130241A (en) | 2022-09-09 | 2022-09-09 | Coil winding machine for full-automatic transformer production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211105004.7A CN116130241A (en) | 2022-09-09 | 2022-09-09 | Coil winding machine for full-automatic transformer production |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116130241A true CN116130241A (en) | 2023-05-16 |
Family
ID=86297974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211105004.7A Pending CN116130241A (en) | 2022-09-09 | 2022-09-09 | Coil winding machine for full-automatic transformer production |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116130241A (en) |
-
2022
- 2022-09-09 CN CN202211105004.7A patent/CN116130241A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN209740409U (en) | Positioning winding mechanism for full-automatic cable collecting machine | |
CN107978447B (en) | Transformer coil winding machine with automatic discharging function | |
CN205249001U (en) | Intelligent flat type copper wire coiling machine | |
CN107993835B (en) | Winding machine for transformer coil | |
CN108145047B (en) | Looped butt welding all-in-one | |
CN107863861B (en) | Full-automatic rotor winding machine | |
CN105322738A (en) | Intelligent flat copper wire winding machine | |
CN102315013B (en) | Foil-type coiling machine with cold pressure welding device | |
CN101501794A (en) | A winding apparatus and a method of winding | |
CN113972801A (en) | Flat wire double-station winding machine and winding method thereof | |
DE19926298C2 (en) | Device for forming coil springs | |
CN110238237B (en) | Automatic winding equipment for welding wire | |
CN113783383B (en) | Four-winding and one-embedding integrated machine | |
CN207226631U (en) | A kind of wire-cutting device | |
CN111890668B (en) | Steel wire plastic pipe spooling equipment | |
CN116130241A (en) | Coil winding machine for full-automatic transformer production | |
CN200971275Y (en) | Wire-coiling machine | |
CN107919225B (en) | Transformer coil winding machine with interlayer insulating adhesive adding function | |
CN106607526A (en) | Spring wire automatic winding and cutting machine | |
CN2714228Y (en) | Numerically controlled screen welding machine | |
CN101745764A (en) | Welding fabrication equipment for variable cross-section I-shaped beam | |
JP4975565B2 (en) | Winding device | |
CN202076126U (en) | Foil type winding machine with cold pressure welding device | |
CN209929138U (en) | Semi-automatic winding machine | |
CN2524352Y (en) | Automatic digital control winding machine for rectangular section wires |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |