CN115403311A - High slump loss resistant concrete and preparation method thereof - Google Patents

High slump loss resistant concrete and preparation method thereof Download PDF

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Publication number
CN115403311A
CN115403311A CN202211051241.XA CN202211051241A CN115403311A CN 115403311 A CN115403311 A CN 115403311A CN 202211051241 A CN202211051241 A CN 202211051241A CN 115403311 A CN115403311 A CN 115403311A
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China
Prior art keywords
parts
concrete
reducing agent
water reducing
weight
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Pending
Application number
CN202211051241.XA
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Chinese (zh)
Inventor
张院
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanya Ruize Shuanglin Concrete Co ltd
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Sanya Ruize Shuanglin Concrete Co ltd
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Priority to CN202211051241.XA priority Critical patent/CN115403311A/en
Publication of CN115403311A publication Critical patent/CN115403311A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention provides a preparation method of slump retaining concrete, which comprises the following raw materials, by weight, 390-410 parts of cement, 860-880 parts of broken stone, 150-170 parts of calcareous sand, 130-150 parts of water, 50-70 parts of fly ash and 10-12 parts of a high-performance water reducing agent, wherein the high-performance water reducing agent is prepared from ethylene glycol monoethyl ether, isobutyl methacrylate, acrylic acid, hydrogen peroxide, ascorbic acid and sodium tripolyphosphate. The high slump retaining concrete prepared by the invention has the compression strength meeting the C60 concrete standard, and has good slump retaining performance through a simulated long-distance transportation test.

Description

High slump loss resistant concrete and preparation method thereof
Technical Field
The invention relates to the field of concrete preparation, in particular to a preparation method of high slump retaining concrete.
Background
The concrete cement in China is of various types, the concrete quality is reduced due to factors such as long concrete transportation distance, long construction time and air temperature, the traditional meaning of the change of the concrete slump along with time is that the concrete slump is considered to be reduced along with the lapse of time, and the phenomenon is defined as the slump loss of the concrete. Under the condition of using the additive containing the slump-retaining polycarboxylic acid, the phenomenon that the slump of high-grade concrete is increased and then lost along with time sometimes occurs, and the high-grade concrete is called as 'reverse enlargement' or 'reverse enlargement' in the industry. The phenomenon of large reaction is closely related to slump retaining components and cement performance of the polycarboxylate superplasticizer. Therefore, a preparation method of the concrete with high slump resistance is provided.
Disclosure of Invention
In view of the above, the present invention aims to provide a method for preparing concrete with high slump retention, which solves the above problems.
The technical scheme of the invention is realized as follows:
the high slump retaining concrete comprises, by weight, 390-410 parts of cement, 860-880 parts of broken stone, 150-170 parts of calcareous sand, 130-150 parts of water, 50-70 parts of fly ash and 10-12 parts of a high-performance water reducing agent.
Further, the high-performance water reducing agent comprises ethylene glycol monovinyl polyoxyethylene ether, isobutyl methacrylate, acrylic acid, hydrogen peroxide, ascorbic acid and sodium tripolyphosphate.
Furthermore, the high-performance water reducing agent comprises, by weight, 0.8-1.2 parts of ethylene glycol monovinyl polyoxyethylene ether, 4.2-4.7 parts of isobutyl methacrylate, 3.8-4.2 parts of acrylic acid, 1.5-2 parts of hydrogen peroxide, 1.8-2.2 parts of ascorbic acid and 0.1-0.2 part of sodium tripolyphosphate.
Further, the preparation method of the high-performance water reducing agent comprises the following steps:
(1) Adding prenyl alcohol polyoxyethylene ether, sodium tripolyphosphate and water into a four-neck flask, heating to 40-50 ℃, preserving heat for 5-10min, and dropwise adding hydrogen peroxide after finishing preserving heat to obtain a component A;
(2) Adding isobutyl methacrylate, acrylic acid, ascorbic acid and water into the component A, heating to 60-70 ℃, and preserving heat for 2-3 hours to obtain the high-performance water reducing agent.
Further, in the step (1), the mass ratio of the water to the prenyl polyoxyethylene ether is 15-17.
Further, in the step (2), the mass ratio of the water to the component A is 5-8:1.
Further, the preparation method of the high slump retaining concrete comprises the step of stirring and mixing cement, broken stone, calcareous sand, water, fly ash and a high-performance water reducing agent.
Furthermore, the particle size of the crushed stone is 10-20mm.
Compared with the prior art, the invention has the beneficial effects that:
the high-performance water reducing agent takes ethylene glycol monoethyl polyoxyethylene ether, isobutyl methacrylate, acrylic acid, hydrogen peroxide, ascorbic acid and sodium tripolyphosphate as raw materials, and is scientifically proportioned, so that a cross-linking structure in a water reducing agent molecule is increased, the main chain polymerization degree of the water reducing agent molecule is improved, the main chain length is regulated, the main chain polymerization degree is improved, the main chain length is controlled, the water reducing agent has more adsorption groups, the surface of concrete is adsorbed more easily, the dispersion performance is improved along with the improvement, and the performance of the concrete is further improved. The high slump-retaining concrete prepared by the method disclosed by the invention has the compression strength meeting the C60 concrete standard, and has good slump-retaining property through a simulated long-distance transport test.
Detailed Description
In order to better understand the technical content of the invention, specific examples are provided below to further illustrate the invention.
The experimental methods used in the examples of the present invention are all conventional methods unless otherwise specified.
The materials, reagents and the like used in the examples of the present invention can be obtained commercially without specific description.
Example 1
(1) Weighing 1.2 parts of ethylene glycol monovinyl polyoxyethylene ether, 4.7 parts of isobutyl methacrylate, 4.2 parts of acrylic acid, 2 parts of hydrogen peroxide, 2.2 parts of ascorbic acid and 0.2 part of sodium tripolyphosphate for later use.
(2) Adding prenyl alcohol polyoxyethylene ether, sodium tripolyphosphate and water into a four-neck flask, wherein the mass ratio of the water to the prenyl alcohol polyoxyethylene ether is 17;
(3) Adding isobutyl methacrylate, acrylic acid, ascorbic acid and water into the component A, wherein the mass ratio of the water to the component A is 8:1, heating to 70 ℃, and preserving heat for 3 hours to obtain the high-performance water reducing agent.
(4) According to the weight parts, 410 parts of cement, 880 parts of gravel, 170 parts of calcareous sand, 150 parts of water, 70 parts of fly ash and 12 parts of high-performance water reducing agent are weighed for later use.
(5) The cement, the broken stone, the calcareous sand, the water, the fly ash and the high-performance water reducing agent are stirred and mixed to obtain the cement-based water reducing agent, wherein the stirring speed is 150r/min, and the stirring time is 25min.
Example 2
(2) According to the parts by weight, 0.8 part of ethylene glycol monovinyl polyoxyethylene ether, 4.2 parts of isobutyl methacrylate, 3.8 parts of acrylic acid, 1.5 parts of hydrogen peroxide, 1.8 parts of ascorbic acid and 0.1 part of sodium tripolyphosphate are weighed for later use.
(2) Adding prenyl alcohol polyoxyethylene ether, sodium tripolyphosphate and water into a four-neck flask, wherein the mass ratio of the water to the prenyl alcohol polyoxyethylene ether is 15;
(3) Adding isobutyl methacrylate, acrylic acid, ascorbic acid and water into the component A, wherein the mass ratio of the water to the component A is 5:1, heating to 60 ℃, and preserving heat for 2 hours to obtain the high-performance water reducing agent.
(4) Weighing 390 parts of cement, 860 parts of broken stone, 150 parts of calcareous sand, 130 parts of water, 50 parts of fly ash and 10 parts of high-performance water reducing agent for later use.
(5) The cement, the broken stone, the calcareous sand, the water, the fly ash and the high-performance water reducing agent are stirred and mixed to obtain the cement-based water reducing agent, wherein the stirring speed is 150r/min, and the stirring time is 25min.
Example 3
(3) Weighing 1 part of ethylene glycol monovinyl polyoxyethylene ether, 4.5 parts of isobutyl methacrylate, 4 parts of acrylic acid, 1.7 parts of hydrogen peroxide, 2 parts of ascorbic acid and 0.15 part of sodium tripolyphosphate for later use.
(2) Adding isoamylene alcohol polyoxyethylene ether, sodium tripolyphosphate and water into a four-neck flask, wherein the mass ratio of the water to the isoamylene alcohol polyoxyethylene ether is 16;
(3) Adding isobutyl methacrylate, acrylic acid, ascorbic acid and water into the component A, wherein the mass ratio of the water to the component A is 6.5.
(4) Weighing 400 parts of cement, 870 parts of broken stone, 160 parts of calcareous sand, 140 parts of water, 60 parts of fly ash and 11 parts of high-performance water reducing agent for later use.
(5) The cement, the broken stone, the calcareous sand, the water, the fly ash and the high-performance water reducing agent are stirred and mixed to obtain the cement-based water reducing agent, wherein the stirring speed is 150r/min, and the stirring time is 25min.
Test example 1
The concrete obtained in examples 1 to 3 was examined for machine slump, slump after 3 hours, and 28-day compressive strength.
(1) Slump: the test is carried out according to GB/T50080-2016 Standard for Performance test methods of common concrete mixtures,
(2) Compressive strength: according to GB/T50080-2002 common concrete
Name (R) Slump out (mm) Slump after 3h (mm) Compressive strength (MPa)
Example 1 255 240 62.8
Example 2 260 250 61.3
Example 3 260 255 63.4
In conclusion, the experimental results show that the concrete prepared by the invention meets the C60 concrete standard, meanwhile, the slump is good, and the slump of the concrete meets the requirement after the test after the simulated transportation for 3 h.
Comparative example 1
The raw materials of the high-performance water reducing agent are adjusted on the basis of the embodiment 3, and specifically comprise the following components: weighing 1 part of prenyl alcohol polyoxyethylene ether, 4.5 parts of carboxyethyl acrylate, 4 parts of acrylic acid, 1.7 parts of hydrogen peroxide, 2 parts of ascorbic acid and 0.15 part of sodium tripolyphosphate.
The detection method was according to test example 1.
Name (R) Slump (mm) Slump after 3h (mm) Compressive strength (MPa)
Comparative example 1 230 195 55.8
Experimental results show that the compressive strength of the prepared concrete is reduced and the slump loss of the concrete is fast by adjusting the raw materials of the high-performance water reducing agent.
Comparative example 2
The proportion of the raw materials of the high-performance water reducing agent is adjusted on the basis of the embodiment 3, and the method specifically comprises the following steps: weighing 1 part of ethylene glycol monovinyl polyoxyethylene ether, 3 parts of isobutyl methacrylate, 2.2 parts of acrylic acid, 1.7 parts of hydrogen peroxide, 2 parts of ascorbic acid and 0.15 part of sodium tripolyphosphate for later use.
The detection method was as in test example 1.
Name (R) Slump out (mm) Slump after 3h (mm) Compressive strength (MPa)
Comparative example 2 240 200 57.8
Experimental results show that the concrete performance is reduced by adjusting the dosage of the raw material of the high-performance water reducing agent, the high-performance water reducing agent prepared by the method is scientifically matched with the rest components in the raw material of the concrete to prepare the high slump retaining concrete, and the prepared high-performance water reducing agent is poor in adsorption capacity and reduced in dispersity by adjusting the dosage of the raw material of the high-performance water reducing agent.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.

Claims (8)

1. The high slump retaining concrete is characterized by comprising 390-410 parts by weight of cement, 860-880 parts by weight of broken stone, 150-170 parts by weight of calcareous sand, 130-150 parts by weight of water, 50-70 parts by weight of fly ash and 10-12 parts by weight of a high-performance water reducing agent.
2. The high slump concrete of claim 1, wherein the high performance water reducing agent comprises ethylene glycol monovinyl polyoxyethylene ether, isobutyl methacrylate, acrylic acid, hydrogen peroxide, ascorbic acid and sodium tripolyphosphate.
3. The concrete with high slump retaining property as claimed in claim 2, wherein the high performance water reducing agent comprises, by weight, 0.8-1.2 parts of ethylene glycol monoethyl polyoxyethylene ether, 4.2-4.7 parts of isobutyl methacrylate, 3.8-4.2 parts of acrylic acid, 1.5-2 parts of hydrogen peroxide, 1.8-2.2 parts of ascorbic acid and 0.1-0.2 part of sodium tripolyphosphate.
4. The high slump retaining concrete of claim 3, wherein the preparation method of the high performance water reducing agent is as follows:
(1) Adding isoamylene alcohol polyoxyethylene ether, sodium tripolyphosphate and water into a four-neck flask, heating to 40-50 ℃, preserving heat for 5-10min, and dropwise adding hydrogen peroxide after finishing preserving heat to prepare a component A;
(2) Adding isobutyl methacrylate, acrylic acid, ascorbic acid and water into the component A, heating to 60-70 ℃, and preserving heat for 2-3 hours to obtain the high-performance water reducing agent.
5. The high slump retention concrete according to claim 4, wherein in the step (1), the mass ratio of water to the prenyl polyoxyethylene ether is 15-17.
6. The high slump retention concrete according to claim 4, wherein in the step (2), the mass ratio of water to component A is 5-8:1.
7. The high slump retention concrete according to claim 1, wherein the preparation method is that the concrete is prepared by mixing cement, broken stone, calcareous sand, water, fly ash and a high performance water reducing agent with stirring.
8. The concrete of claim 1, wherein the crushed stone has a particle size of 10 to 20mm.
CN202211051241.XA 2022-08-31 2022-08-31 High slump loss resistant concrete and preparation method thereof Pending CN115403311A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0920544A (en) * 1995-07-05 1997-01-21 Denki Kagaku Kogyo Kk Cement composition and cast-in-place lining using the same
CN101274829A (en) * 2008-05-08 2008-10-01 同济大学 High-early-strength high-slump-retaining shrinkage-compensating self-compaction C60 concrete
CN103553490A (en) * 2013-10-16 2014-02-05 北京新奥混凝土集团有限公司 High-collapse-retentivity concrete, and preparation method and application thereof
CN109970926A (en) * 2019-04-16 2019-07-05 山东卓星化工有限公司 A method of polyocarboxy acid type high-thin arch dam water-reducing agent is prepared using ethylene glycol mono-vinyl polyoxyethylene ether ultralow temperature
CN114044858A (en) * 2021-11-29 2022-02-15 眉山海螺新材料科技有限公司 Comprehensive polycarboxylic acid water reducing agent and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0920544A (en) * 1995-07-05 1997-01-21 Denki Kagaku Kogyo Kk Cement composition and cast-in-place lining using the same
CN101274829A (en) * 2008-05-08 2008-10-01 同济大学 High-early-strength high-slump-retaining shrinkage-compensating self-compaction C60 concrete
CN103553490A (en) * 2013-10-16 2014-02-05 北京新奥混凝土集团有限公司 High-collapse-retentivity concrete, and preparation method and application thereof
CN109970926A (en) * 2019-04-16 2019-07-05 山东卓星化工有限公司 A method of polyocarboxy acid type high-thin arch dam water-reducing agent is prepared using ethylene glycol mono-vinyl polyoxyethylene ether ultralow temperature
CN114044858A (en) * 2021-11-29 2022-02-15 眉山海螺新材料科技有限公司 Comprehensive polycarboxylic acid water reducing agent and preparation method thereof

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Title
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常青山等: "高保坍型聚羧酸减水剂配制高强混凝土在济南万象城工程的应用" *

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