CN115351954A

CN115351954A - Single-cavity automatic vulcanization system

Info

Publication number: CN115351954A
Application number: CN202210791462.4A
Authority: CN
Inventors: 王驭慧; 王祥松
Original assignee: Nanjing Deyizhuo Intelligent Technology Co ltd
Current assignee: Nanjing Deyizhuo Intelligent Technology Co ltd
Priority date: 2022-07-07
Filing date: 2022-07-07
Publication date: 2022-11-18

Abstract

The invention relates to the technical field of rubber vulcanization equipment, in particular to a single-cavity automatic vulcanization system, which comprises a rubber preforming production assembly and an equipment body arranged on one side of the rubber preforming production assembly, wherein a material conveying belt is horizontally arranged between the rubber preforming production assembly and the equipment body and is used for conveying and transferring a rubber preformed piece formed and output in the rubber preforming production assembly; when the lower die enters and exits the telescopic rod to push the sliding plate, the lower die can be located below the first clamping jaw or the first suction disc, the rubber finished product in the lower die can be conveniently taken, when the sliding plate is displaced, the taking component is adjusted to the position below the upper die, the rubber finished product in the upper die is taken through the taking clamping jaw, when the taking clamping jaw is displaced, the rubber finished product can reach the position below the material conveying component, the workpiece on the taking clamping jaw is clamped and transferred through the material conveying clamping jaw, and the formed material is conveniently demoulded and transferred.

Description

Single-cavity automatic vulcanization system

Technical Field

The invention relates to the technical field of rubber vulcanization equipment, in particular to a single-cavity automatic vulcanization system.

Background

The rubber can be vulcanized according to the requirements of customers in the processing process; to achieve this reaction, energy must be applied to bring it to a certain vulcanization temperature, and the rubber is then allowed to soak at that vulcanization temperature range to complete the entire vulcanization reaction.

In order to more conveniently carry out automatic feeding, discharging and vulcanization treatment on rubber, the single-station automatic vulcanizing device for rubber processing, which is currently authorized in 2021, 12, month and 24 days and has an authorization notice number of CN215282932U, adopts a feeding and discharging device to clamp and place materials and finished products, conveys rubber materials through a rubber material conveying device, and processes the products through a vulcanizing assembly bracket.

However, problems still remain in the practical use process of the technical scheme, when the used material framework is of an annular structure, the material framework is not easy to shake and transport one by one through a vibrating disc, and then when the vulcanized and formed rubber finished product is scraped on the upper die, the equipment cannot demold the rubber finished product scraped on the upper die, and the equipment also needs manual demolding by workers and transfers and transports the demolded finished product workpiece, so that the cooperation of the workers is still needed, and the automation degree of the equipment is still not ideal.

Thirdly, when the upper die and the lower die are closed, although the vacuum system in the equipment can vacuumize the interior of the die, part of waste gas still cannot be completely pumped away by the vacuum system in the vulcanization process of the die, and part of waste gas still directly discharges to a workshop when the upper die and the lower die are opened, so that the air quality in the workshop is influenced.

In order to solve the problem that the existing single-cavity automatic vulcanizing system is exposed in the using process, the single-cavity automatic vulcanizing system needs to be structurally improved and optimized.

Disclosure of Invention

In order to solve the technical problems, the invention provides a single-cavity automatic vulcanization system which has the characteristics of convenience in feeding a material framework, convenience in demoulding and transferring a formed material and convenience in centralized treatment of waste gas.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a single chamber automatic vulcanization system, includes rubber preforming production subassembly to and set up the equipment body in rubber preforming production subassembly one side, the level is equipped with the material conveyer belt between rubber preforming production subassembly and the equipment body, the material conveyer belt is used for carrying the transfer to the rubber preforming spare of shaping output in the rubber preforming production subassembly, the equipment body upper surface is provided with and is used for carrying out the last unloader that carries to the material, the last upper surface gomphosis that is located the equipment body in unloader's one end below is equipped with material skeleton buffer memory device, one side of material skeleton buffer memory device is located the upper surface of equipment body and is provided with vulcanizes the subassembly support, it is provided with a plurality of groups mould upper and lower mechanism along unloader's material direction of delivery on the subassembly support to vulcanize, and the bottom of every mould upper and lower mechanism all is equipped with the mould, and the below of every mould is provided with lower mould displacement subassembly, and every lower mould displacement subassembly is including setting up the business turn over telescopic link on the equipment body to and set up the slide that can follow lower mould business over telescopic link output displacement, be provided with the lower mould on the slide, the upper surface that one side of lower mould is located the lower mould is provided with the material taking subassembly, the lateral wall of getting the subassembly is provided with the material conveying subassembly.

As a preferred technical scheme of the single-cavity automatic vulcanization system, the material framework caching device comprises a base plate, a material caching component, a horizontal displacement component and a material pushing component, wherein the material caching component comprises an object placing plate horizontally arranged above the base plate, a plurality of loop bars can be uniformly and vertically arranged on the object placing plate, a lifting plate with adjustable height can be placed on the object placing plate, and a plurality of annular framework materials are stacked on the lifting plate and sleeved on the outer walls of the loop bars;

the horizontal displacement assembly comprises a horizontal adjusting screw rod horizontally arranged on the base plate, a sliding block is sleeved on the outer wall of the horizontal adjusting screw rod in a threaded manner, and the object placing plate can be connected with the sliding block and is driven by the horizontal adjusting screw rod to horizontally displace on the base plate; one side of the horizontal adjusting screw rod is positioned on the upper surface of the base plate and is provided with a sliding rail in parallel, and one end of the object placing plate can be embedded and clamped on the sliding rail to slide.

As a preferred technical scheme of the single-cavity automatic vulcanization system, the material pushing assembly comprises a stabilizing rod vertically arranged at the bottom end of a base plate, a stabilizing plate is arranged at the bottom end of the stabilizing rod, a slidable adjusting plate is sleeved on the outer wall of the stabilizing rod, a plurality of push rods are vertically and fixedly arranged on the upper surface of the adjusting plate, and the top ends of the push rods penetrate through the upper surfaces of the base plate and the object placing plate and are in contact with the bottom surface of the lifting plate;

the utility model discloses a height adjusting device, including stabilizer plate, adjusting plate, driving motor, height adjusting lead screw, adjusting plate screw thread, stabilizer plate bottom is equipped with driving motor, vertically being provided with in the stabilizer plate can be around its axis pivoted altitude mixture control lead screw, driving motor's output shaft and altitude mixture control lead screw are connected, the altitude mixture control lead screw runs through from the adjusting plate and closes with the adjusting plate screw thread soon and be connected.

According to the preferable technical scheme of the single-cavity automatic vulcanization system, the side wall of the feeding and discharging device is horizontally provided with a rotatable material adjusting screw, a slidable horizontal sliding support is sleeved on the outer wall of the material adjusting screw, two connecting blocks with adjustable heights are slidably arranged on one side of the horizontal sliding support, the horizontal sliding support is provided with telescopic rods with the same number as the connecting blocks, the output end of each telescopic rod is connected with the connecting block, and the bottom ends of the two connecting blocks are respectively provided with a first clamping jaw and a first sucking disc.

As a preferred technical scheme of the single-cavity automatic vulcanization system, the material taking assembly comprises a first telescopic cylinder, the first telescopic cylinder is vertically arranged on the upper surface of the sliding plate, a driven plate is arranged on an output shaft of the first telescopic cylinder, and a material taking clamping jaw is arranged at the top end of the driven plate.

According to the preferred technical scheme of the single-cavity automatic vulcanization system, the material conveying assembly comprises a second adjusting screw rod which is horizontally arranged on the side face of a vulcanization assembly support and can rotate around the axis of the second adjusting screw rod, a connecting plate is sleeved on the outer wall of the second adjusting screw rod in a threaded manner, a second telescopic cylinder is arranged at the bottom end of the connecting plate, a material conveying clamping jaw is arranged on an output shaft of the second telescopic cylinder, and the material conveying clamping jaw can clamp and transfer finished materials on the material taking clamping jaw or finished materials in a lower die.

According to the preferable technical scheme of the single-cavity automatic vulcanization system, a first finished product discharge hole is formed in the upper surface of the equipment body below the feeding and discharging device, and a first finished product material bearing turnover box is arranged in the equipment body below the first finished product discharge hole;

and a second finished product discharge port is formed in the upper surface of the equipment body below the material conveying assembly, and a second finished product material bearing turnover box is arranged in the equipment body below the second finished product discharge port.

As a preferred technical scheme of the single-cavity automatic vulcanization system, a base is arranged on a rubber preforming production assembly, a material conveying motor is arranged on the base through a supporting frame, a material extruding cylinder is connected to one side of the material conveying motor, an output shaft of the material conveying motor is arranged in the material extruding cylinder and used for pressurizing and conveying a rubber preformed piece in the material extruding cylinder, and the rubber preformed piece is molded and output from the other end of the material extruding cylinder;

a cutting motor is arranged on the base, a cutting knife is fixedly arranged on an output shaft of the cutting motor, and the cutting knife cuts a rubber preformed piece output from the end part of the material extrusion cylinder in a forming way;

the rubber preforming production assembly is characterized in that a material guide frame is obliquely arranged at one end, facing the material conveying belt, of the rubber preforming production assembly, one end of the material guide frame faces the material extruding cylinder, and the other end of the material guide frame faces the material conveying belt and is used for conveying the rubber preforming piece output by the material extruding cylinder in a forming mode.

As a preferred technical scheme of the single-cavity automatic vulcanization system, a plurality of flash cleaning pipes are arranged on the upper surface of the equipment body and the upper surface of the sliding plate, the flash cleaning pipes are hollow flexible bendable components, one end of each flash cleaning pipe is connected with an external air transmission pump through an air pipe, and the other end of each flash cleaning pipe is provided with a nozzle;

the fixed sealed cowling that is equipped with in upper surface off-plate edge department of equipment body, the top connection of sealed cowling is equipped with the overhead guard, the top of overhead guard is equipped with waste gas centralized processing system, the overhead guard is linked together through the connecting tube with waste gas centralized processing system, all is equipped with exhaust system in connecting tube and the waste gas centralized processing system.

As an optimal technical scheme of the single-cavity automatic vulcanization system, the vulcanization system can independently heat, independently provide pressure, independently monitor temperature and pressure for a single vulcanization mold, and implement temperature compensation according to the monitored values.

Compared with the prior art, the invention has the following beneficial effects.

1. The material framework caching device is additionally arranged in the vulcanizing system, the transverse position of the object placing plate can be adjusted by a base plate in the material framework caching device, the height of the push rod is adjusted when the motor at the bottom end of the stabilizing plate runs, the top end of the lifting plate is jacked up through the push rod, the framework material is convenient to lift, and the material is convenient to feed.

2. The first sucking disc is additionally arranged in the vulcanizing system, when the lower die enters and exits from the telescopic rod to push the sliding plate, the lower die can be located below the first clamping jaw or the first sucking disc, the discharging of a rubber finished product in the lower die is facilitated, when the sliding plate displaces, the material taking component is adjusted to the position below the upper die, the discharging of the rubber finished product in the upper die is facilitated through the material taking clamping jaw, when the material taking clamping jaw displaces, the rubber finished product can reach the position below the material conveying component, the clamping and transferring of a workpiece on the material taking clamping jaw are achieved through the material conveying clamping jaw, and the demolding and transferring of a molded material are facilitated.

3. Still add sealed cowling, overhead guard and waste gas in the curing system and concentrate collection processing system, when upper die and lower mould were opened, curing gas released the sealed cowling when inside, exhaust system operation will be convenient for concentrate the collection processing to the waste gas in the sealed cowling to pressurize gas to the waste gas centralized processing system in, be convenient for carry out unified processing to curing gas.

4. The side surface of the upper die upper and lower mechanism can be provided with a pressure monitoring unit, the vulcanization pressure when the die is used is monitored through a controller, when the vulcanization pressure is insufficient, an alarm is given to remind, and the pressure is recovered by manually removing the fault; the side surface of the lower die can be also provided with a temperature control unit, the vulcanization temperature is controlled through a controller, heating is stopped and the temperature is kept when the temperature reaches a set value, the pressure and the temperature in the vulcanization process are ensured to be within a set range, and the product percent of pass is effectively improved.

Drawings

In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.

FIG. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic view of the structure of FIG. 1 from another view angle according to the present invention.

FIG. 3 is a schematic front view of the structure of FIG. 1.

FIG. 4 is a front view of the vulcanization assembly of the present invention.

FIG. 5 is a schematic top view of FIG. 2 according to the present invention.

FIG. 6 is a schematic view of the exhaust gas recovery module according to the present invention.

FIG. 7 is a schematic view of the structure of FIG. 4 according to another embodiment of the present invention.

Fig. 8 is a schematic structural view of a material framework buffer device in the invention.

FIG. 9 is a schematic view of the structure of FIG. 8 according to another embodiment of the present invention.

Fig. 10 is a schematic structural view of a loading and unloading device in the invention.

Fig. 11 is a schematic view of the structure of the material conveying assembly of the present invention.

FIG. 12 is an enlarged view of the structure at A of FIG. 7 according to the present invention.

In the figure: 1. performing rubber to produce a component; 11. a base; 12. a material conveying motor; 13. a material extrusion cylinder; 14. cutting the motor; 15. a cutting knife; 16. a material guide frame; 17. a material conveying belt; 2. an apparatus body; 21. A first finished product discharge port; 22. a first finished product material-bearing turnover box; 23. a second finished product discharge port; 24. a second finished product material-bearing turnover box; 25. a sealing cover; 26. a top cover; 27. an air draft system; 28. a waste gas centralized treatment system; 3. a material framework caching device; 31. a substrate; 311. horizontally adjusting a lead screw; 32. a stabilizer bar; 33. a stabilizing plate; 34. an adjusting plate; 35. a push rod; 36. a height adjusting screw; 37. a storage plate; 38. A loop bar; 39. a lifting plate; 4. a loading and unloading device; 41. a material adjusting screw rod; 42. a horizontally sliding support; 43. connecting blocks; 44. a first jaw; 45. a first suction cup; 5. a vulcanization assembly support; 51. an upper die up-down mechanism; 6. a material conveying assembly; 61. a second adjusting screw; 62. a connecting plate; 63. a second telescopic cylinder; 64. a material conveying clamping jaw; 7. a material taking assembly; 71. a first telescopic cylinder; 72. a driven plate; 73. a material taking clamping jaw; 8. the lower die enters and exits the telescopic rod; 81. a slide plate; 9. and (4) trimming and cleaning the pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

As shown in fig. 1-12, the single-cavity automatic vulcanizing system disclosed by the invention comprises a rubber preforming production assembly 1 and an equipment body 2 arranged on one side of the rubber preforming production assembly 1, a material conveying belt 17 is horizontally arranged between the rubber preforming production assembly 1 and the equipment body 2, the material conveying belt 17 is used for conveying and transferring rubber preforms formed and output in the rubber preforming production assembly 1, a feeding and discharging device 4 for conveying materials is arranged on the upper surface of the equipment body 2, a material framework caching device 3 is embedded below one end of the feeding and discharging device 4 on the upper surface of the equipment body 2, a vulcanizing assembly support 5 is arranged on one side of the material framework caching device 3 on the upper surface of the equipment body 2, a plurality of sets of upper mold up-down mechanisms 51 are arranged on the vulcanizing assembly support 5 along the material conveying direction of the feeding and discharging device 4, an upper mold is arranged at the bottom end of each upper mold up-down mechanism 51, a lower mold displacement assembly is arranged below each upper mold, each lower mold displacement assembly comprises a lower mold in-out and-in telescopic rod 8 arranged on the equipment body 2, a sliding plate 8 which can follow the output end of the sliding plate 8, a sliding plate 81, a lower mold displacement assembly 81 is arranged on one side of the lower mold 7, a rubber preform forming assembly is arranged on the side of the upper mold, and a rubber preform conveying mechanism 7, and a rubber preform forming assembly is arranged on the sliding plate 81, and a rubber preform conveying mechanism 7, and a rubber preform lifting mechanism 7 is arranged in-out and a rubber preform conveying mechanism 7, and a rubber preform conveying mechanism for separating rubber preform forming assembly.

In the rubber preforming production assembly 1 adopted in the technical scheme, the technical scheme of the rubber preforming production assembly 1 is that of a rubber cold feeding preforming device which is applied to 2022, 04, month and 14 and has the application number of 202220863450.3, so that the rubber preforming production assembly 1 is not repeated in the scheme.

Specifically, the material framework caching device 3 comprises a base plate 31, a material caching component, a horizontal displacement component and a pushing component, wherein the material caching component comprises a placing plate 37 horizontally arranged above the base plate 31, a plurality of loop bars 38 can be uniformly and vertically arranged on the placing plate 37, a lifting plate 39 with adjustable height can be placed on the placing plate 37, and a plurality of annular framework materials are stacked on the lifting plate 39 and sleeved on the outer walls of the loop bars 38;

the horizontal displacement assembly comprises a horizontal adjusting screw 311 horizontally arranged on the base plate 31, a sliding block is sleeved on the outer wall of the horizontal adjusting screw 311 in a threaded manner, and the object placing plate 37 can be connected with the sliding block and is driven by the horizontal adjusting screw 311 to horizontally displace on the base plate 31; one side of the horizontal adjusting screw 311 is located on the upper surface of the base plate 31 and provided with a slide rail in parallel, and one end of the object placing plate 37 can be embedded and clamped on the slide rail to slide.

Specifically, push away the material subassembly and include the vertical stabilizer bar 32 of establishing in base plate 31 bottom, the bottom that is located stabilizer bar 32 is provided with stabilizer plate 33, and stabilizer bar 32's outer wall cover is equipped with slidable regulating plate 34, and the vertical fixed a plurality of push rod 35 that is provided with of upper surface of regulating plate 34, and the top of push rod 35 runs through base plate 31 and puts thing board 37 upper surface and with the contact of lift plate 39 bottom surface.

Stabilizer plate 33 bottom is equipped with driving motor, vertical being provided with can be around its axis pivoted height control lead screw 36 in the stabilizer plate 33, driving motor's output shaft and height control lead screw 36 are connected, height control lead screw 36 runs through from regulating plate 34 and is connected with regulating plate 34 screw thread closure soon, height control lead screw 36 rotates the height that the in-process can adjust push rod 35 in this embodiment, promote the high lifting of lifting plate 39 through push rod 35, carry out height compensation when annular skeleton material on lifting plate 39 is taken, be convenient for first clamping jaw 44 can press from both sides and get annular skeleton material.

It is specific, the lateral wall level of unloader 4 is provided with rotatable material and adjusts lead screw 41, it is equipped with slidable horizontal sliding support 42 to be located material regulation lead screw 41 outer wall cover, one side of horizontal sliding support 42 slides and is provided with two height-adjustable's connecting block 43, be provided with the telescopic link the same with connecting block 43 quantity on the horizontal sliding support 42, the output of every telescopic link all is connected with connecting block 43, the bottom of two connecting blocks 43 is provided with first clamping jaw 44 and first sucking disc 45 respectively, first clamping jaw 44 and first sucking disc 45 both can carry out the material loading to the rubber component in this embodiment, also can get the material to the rubber work piece that is processed in the lower mould.

Concretely, get material subassembly 7 and include first telescopic cylinder 71, the vertical upper surface that sets up at slide 81 of first telescopic cylinder 71, be provided with driven plate 72 on first telescopic cylinder 71's the output shaft, the top of driven plate 72 is provided with gets material clamping jaw 73, gets material clamping jaw 73 and can take off the shaping material that blocks in the mould in high lifting in-process in this embodiment, is convenient for shift the fashioned material, avoids fashioned material card to cause the interference in the mould.

Specifically, the material conveying component 6 includes that the level sets up in vulcanization component support 5 side and can adjust lead screw 61 around its self axis pivoted second, the outer wall thread bush of second regulation lead screw 61 is equipped with connecting plate 62, the bottom of connecting plate 62 is provided with the flexible cylinder 63 of second, be provided with material conveying clamping jaw 64 on the output shaft of the flexible cylinder 63 of second, material conveying clamping jaw 64 can press from both sides the finished product material of getting on the material clamping jaw 73 or the finished product material in the lower mould and get the transfer, the material conveying clamping jaw 64 of material conveying component 6 bottom can be changed into the suction disc structure in this embodiment, can absorb the shaping material that is processed can.

Specifically, a first finished product discharge port 21 is formed in the upper surface of the equipment body 2 below the feeding and discharging device 4, a first finished product material bearing turnover box 22 is arranged in the equipment body 2 below the first finished product discharge port 21, a second finished product discharge port 23 is formed in the upper surface of the equipment body 2 below the material conveying assembly 6, a second finished product material bearing turnover box 24 is arranged in the equipment body 2 below the second finished product discharge port 23, the processed materials can be placed in the first finished product discharge port 21 and the second finished product discharge port 23 in the embodiment, the processed materials are discharged through the two outlets, and the processed materials are more convenient for workers to transfer.

Specifically, be provided with base 11 on the rubber preforming production subassembly 1, be provided with defeated material motor 12 through the support frame on the base 11, defeated material motor 12 one side is connected and is equipped with material extrusion tube 13, and the output shaft setting of defeated material motor 12 is in material extrusion tube 13 and carries the pressurization to the rubber preforming piece in the material extrusion tube 13 for the rubber preforming piece is discharged from the material extrusion tube 13 other end.

Be provided with cutting motor 14 on the base 11, fixedly on cutting motor 14's the output shaft be equipped with cutting knife 15, cutting knife 15 cuts the rubber preforming piece of follow material extrusion section of thick bamboo 13 tip shaping output.

The rubber pre-forming production assembly 1 is also obliquely provided with a material guide frame 16 towards one end of the material conveying belt 17, one end of the material guide frame 16 faces the material extrusion cylinder 13, and the other end of the material guide frame 16 faces the material conveying belt 17 and is used for conveying the rubber pre-forming piece output by the material extrusion cylinder 13 in a forming mode.

Specifically, a plurality of overlap cleaning pipes 9 are arranged on the upper surface of the device body 2 and the upper surface of the sliding plate 81, each of the overlap cleaning pipes 9 is a hollow flexible bendable member, one end of each of the overlap cleaning pipes 9 is connected with an external air delivery pump through an air pipe, and the other end of each of the overlap cleaning pipes 9 is provided with a nozzle.

Fixed sealed cowling 25 that is equipped with in the upper surface periphery department of equipment body 2, the top connection of sealed cowling 25 is equipped with dome 26, dome 26's top is equipped with waste gas centralized processing system 28, dome 26 is linked together through the connecting tube with waste gas centralized processing system 28, all be equipped with exhaust system 27 in connecting tube and the waste gas centralized processing system 28, in this embodiment, in the mould opening process of upper mould and lower mould, some sulphide gas is discharged in sealed cowling 25, exhaust system 27 circular telegram operation in-process sucks waste gas centralized processing system 28 with the air in the sealed cowling 25 at this moment, the other end of waste gas centralized processing system 28 is connected with air purification device, the unified purification treatment to sulphide gas.

Be equipped with pressure monitoring unit in mechanism 51 side about last mould, monitor vulcanization pressure through the controller, report to the police when vulcanization pressure is not enough and remind. And a temperature control unit is arranged on the side surface of the lower die, the vulcanization temperature is controlled by a controller, and when the temperature reaches a set value, heating is stopped and the temperature is kept.

The side surface of the lower die is provided with a temperature control unit, the vulcanizing temperature is controlled by a controller, heating is stopped and the temperature is kept when the temperature reaches a set value, so that the pressure and the temperature in the vulcanizing process are both in a set range, and the product percent of pass is improved.

The working principle and the using process of the invention are as follows: in the scheme, in the using process, a worker plugs a rubber preformed piece into an opening on the side surface of a rubber preformed production assembly 1, a material conveying motor 12 extrudes and pushes out a material rubber strip in a material extruding cylinder 13 when running, a cutting motor 14 drives a cutting knife 15 to rotate when running, the extruded rubber preformed piece is cut by the cutting knife 15, after the rubber preformed piece is cut by the cutting knife 15, the material falls into a material guide frame 16 and is conveyed to a material conveying belt 17 through the material guide frame 16, and the rubber preformed piece on the upper surface of the material conveying belt 17 is conveyed towards the direction of an equipment body 2 when running.

Staff in advance with the pile up of annular skeleton material successive layer and the cover establish at loop bar 38 outer wall, later will put thing board 37 and place in material skeleton buffer memory device 3, horizontal adjustment lead screw 311 operation in-process puts the position of thing board 37 through the synchronous adjustment of adjustment slider, when the position of putting thing board 37 is in height control lead screw 36 directly over, the horizontal position adjustment of putting thing board 37 promptly finishes.

The motor operation of stabilizer plate 33 bottom drives height adjustment lead screw 36 and rotates, height adjustment lead screw 36 rotates the height of in-process through the synchronous adjustment regulating plate 34 of screw thread, synchronous promotion push rod 35's high lifting during regulating plate 34 altitude variation, regulating plate 34 height lifting in-process stabilizer bar 32 maintains regulating plate 34's stability, push rod 35 height lifting in-process its top passes the hole of putting thing board 37 upper surface, the top of push rod 35 and the bottom surface contact with lifting plate 39, push rod 35 is in the high lifting in-process and synchronous jacking lifting plate 39, make the annular skeleton material of piling up on lifting plate 39 accomplish high lifting, the first clamping jaw 44 of the last unloader 4 bottom of being convenient for is accomplished and is got the clamp.

The rotation is accomplished through motor drive to the material regulation lead screw 41 of its side in unloader 4 operation process, the horizontal sliding support 42 of its side in the material regulation lead screw 41 rotation process accomplishes the ascending displacement of horizontal direction along material regulation lead screw 41, and the synchronous completion displacement of connecting block 43 of its side in the horizontal sliding support 42 displacement process, the top of two connecting blocks 43 all is equipped with the regulation telescopic link on being located horizontal sliding support 42, two flexible ends of adjusting the telescopic link are connected with connecting block 43, and adjust first clamping jaw 44 and first sucking disc 45's height.

When first clamping jaw 44 is adjusted directly over loop bar 38, adjust the height of telescopic link adjustment first clamping jaw 44 to press from both sides the annular skeleton material of establishing to the cover on loop bar 38 through first clamping jaw 44 and get, annular skeleton material is after being got the material, the high lifting of first clamping jaw 44, and make annular skeleton material accomplish and get the material, when connecting block 43 highly sinks, make first suction disc 45 bottom and rubber preforming piece upper surface contact, can carry out the negative pressure to rubber preforming piece and absorb during first suction disc 45 negative pressure.

After first clamping jaw 44 gets the material with first sucking disc 45 clamp respectively, accomplish the position adjustment on the horizontal direction through material regulation lead screw 41 promptly, the flexible end of self is released to lower mould business turn over telescopic link 8 operation in-process, when flexible end is released, can adjust the position of slide 81 on the horizontal plane, and make the lower mould displacement to go up the below of unloader 4, first clamping jaw 44 releases through adjusting the telescopic link with first sucking disc 45 at the horizontal displacement in-process, and place annular skeleton material and material rubber strip in the inside of lower mould.

When annular skeleton material and material rubber strip are in the lower mould, the position of the reverse adjustment slide 81 of lower mould business turn over telescopic link 8 for the position department of lower mould business turn over telescopic link 8 is in the below of last mould, and upward mould mechanism 51 makes the mould sink when moving, and makes the mould compound die, vulcanizes rubber and skeleton material when the mould compound die.

After the rubber component finishes vulcanization, the upper die and the lower die are separated, when a rubber workpiece is attached to the lower die during die opening, the lower die pushes the sliding plate 81 to horizontally displace in the running process of the lower die in and out of the telescopic rod 8, then the lower die is displaced to the lower part of the feeding and discharging device 4, and the formed rubber workpiece in the lower die can be clamped or sucked through the first clamping jaw 44 or the first sucking disc 45.

After the first clamping jaw 44 or the first suction cup 45 clamps the rubber workpiece, the material adjusting screw 41 is horizontally displaced, so that the rubber workpiece is displaced above the first finished product discharge port 21, when the first clamping jaw 44 is opened or the first suction cup 45 is inflated, the rubber preform at the bottom end of the first clamping jaw can be released, and the rubber preform falls into the first finished product discharge port 21 and falls into the first finished product material bearing turnover box 22 through the first finished product discharge port 21.

When the rubber component is attached to the upper die during die opening, the lower die pushes the sliding plate 81 to horizontally displace in the operation process of the lower die in and out of the telescopic rod 8, so that the material taking assembly 7 on the sliding plate 81 displaces to the position right below the upper die, the telescopic end of the material taking assembly 7 is pushed to extend in the operation process, the driven plate 72 is further lifted to the height of the material taking clamping jaw 73, the material taking clamping jaw 73 is contacted with a rubber ring in the upper die during height lifting, and the formed annular rubber workpiece in the upper die is clamped through the material taking clamping jaw 73.

After the material taking clamping jaw 73 clamps the rubber workpiece, the first telescopic cylinder 71 contracts and lowers the heights of the driven plate 72 and the material taking clamping jaw 73, and then the lower die enters and exits the telescopic rod 8 to reversely adjust the position of the sliding plate 81, so that the position of the material taking assembly 7 is right below the material conveying assembly 6.

The second of material conveying component 6 is adjusted lead screw 61 and is rotated under the drive of motor, the second is adjusted lead screw 61 and is rotated the position of in-process adjustment connecting plate 62, the position of the flexible cylinder 63 of second and material conveying clamping jaw 64 is adjusted to the connecting plate 62 displacement in-process, when connecting plate 62 is in the top of getting material component 7, the flexible cylinder 63 of second moves and adjusts the position of the flexible end of self, when the flexible end of the flexible cylinder 63 of second stretches out, drive the synchronous height adjustment of material conveying clamping jaw 64, and carry clamping jaw 64 to getting the rubber on the material clamping jaw 73 and press from both sides through the material.

After the material conveying clamping jaws 64 clamp the formed rubber workpiece, the position of the material conveying clamping jaws 64 is adjusted through the second adjusting screw 61, the connecting plate 62 is located right above the second finished product discharge port 23, the formed annular rubber workpiece is released when the material conveying clamping jaws 64 operate, and the formed annular rubber workpiece falls into the second finished product material carrying turnover box 24 from the second finished product discharge port 23.

A flash cleaning pipe 9 is additionally arranged in the vulcanizing system, the flash cleaning pipe 9 is connected with an air pump in the outside through a pipeline, air is sprayed out through a spray hole in the top end of the flash cleaning pipe 9, the flash cleaning pipe 9 is a hollow corrugated pipe member capable of being bent off and off, when the hollow corrugated pipe member is bent off and off, the upper die or the lower die can be conveniently blown, and then the rubber ring after vulcanization is subjected to flash cleaning.

The sealing cover 25 is additionally arranged at the outer edge of the upper surface of the equipment body 2, when the upper die and the lower die are separated, the escaped gas volatilizes into the sealing cover 25, the vulcanized air in the sealing cover 25 is sucked into the waste gas centralized processing system 28 under the negative pressure of the air draft system 27, and the vulcanized air is uniformly recovered and processed by the waste gas centralized processing system 28.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all equivalent variations made by using the contents of the present specification and the drawings are within the protection scope of the present invention.

Claims

1. The utility model provides a single cavate auto-vulcanization system which characterized in that: comprises a rubber preforming production assembly (1) and an equipment body (2) arranged on one side of the rubber preforming production assembly (1), wherein a material conveying belt (17) is horizontally arranged between the rubber preforming production assembly (1) and the equipment body (2), the material conveying belt (17) is used for conveying and transferring rubber preformed pieces subjected to forming output in the rubber preforming production assembly (1), a feeding and discharging device (4) used for conveying materials is arranged on the upper surface of the equipment body (2), a material framework caching device (3) is embedded and arranged on the upper surface of the equipment body (2) below one end of the feeding and discharging device (4), a vulcanizing assembly support (5) is arranged on the upper surface of the equipment body (2) on one side of the material framework caching device (3), a plurality of upper die and lower die mechanisms (51) are arranged on the vulcanizing assembly support (5) along the material conveying direction of the feeding and discharging device (4), upper and lower die inlet and outlet sliding plates (8) are arranged on the lower die mechanisms (51), an upper die inlet and outlet sliding plate (81) can be arranged on the lower die following sliding plate (8), and a lower die outlet sliding plate (81) can be arranged on the lower die outlet sliding plate (8), one side of the lower die is provided with a material taking assembly (7) on the upper surface of the sliding plate (81), and a material conveying assembly (6) is arranged on the side wall of the upper portion of the material taking assembly (7) on the vulcanizing assembly support (5).

2. A single chamber automated vulcanization system according to claim 1, characterized in that: the material framework caching device (3) comprises a base plate (31), a material caching component, a horizontal displacement component and a material pushing component, wherein the material caching component comprises an object placing plate (37) horizontally arranged above the base plate (31), a plurality of loop bars (38) can be uniformly and vertically arranged on the object placing plate (37), a lifting plate (39) with adjustable height can be placed on the object placing plate (37), and a plurality of annular framework materials are stacked on the lifting plate (39) and sleeved on the outer wall of the loop bars (38);

the horizontal displacement assembly comprises a horizontal adjusting lead screw (311) horizontally arranged on the base plate (31), a sliding block is sleeved on the outer wall of the horizontal adjusting lead screw (311) in a threaded manner, the object placing plate (37) can be connected with the sliding block and is driven by the horizontal adjusting lead screw (311) to horizontally displace on the base plate (31); one side of the horizontal adjusting screw rod (311) is positioned on the upper surface of the base plate (31) and is provided with a sliding rail in parallel, and one end of the object placing plate (37) can be clamped on the sliding rail in an embedded mode to slide.

3. A single chamber automated vulcanization system according to claim 2, characterized in that: the pushing assembly comprises a stabilizing rod (32) vertically arranged at the bottom end of a base plate (31), a stabilizing plate (33) is arranged at the bottom end of the stabilizing rod (32), a slidable adjusting plate (34) is sleeved on the outer wall of the stabilizing rod (32), a plurality of push rods (35) are vertically and fixedly arranged on the upper surface of the adjusting plate (34), and the top ends of the push rods (35) penetrate through the upper surfaces of the base plate (31) and the object placing plate (37) and are in contact with the bottom surface of the lifting plate (39);

stabilizer plate (33) bottom is equipped with driving motor, vertically in stabilizer plate (33) be provided with can be around its axis pivoted altitude mixture control lead screw (36), driving motor's output shaft and altitude mixture control lead screw (36) are connected, altitude mixture control lead screw (36) run through from regulating plate (34) and are connected with regulating plate (34) screw thread closure.

4. A single-chamber automated vulcanization system according to claim 1, characterized in that: the side wall level of last unloader (4) is provided with rotatable material and adjusts lead screw (41), is located that material regulation lead screw (41) outer wall cover is equipped with slidable horizontal sliding support (42), one side slip of horizontal sliding support (42) is provided with two height-adjustable's connecting block (43), be provided with the same telescopic link with connecting block (43) quantity on horizontal sliding support (42), the output of every telescopic link all is connected with connecting block (43), two the bottom of connecting block (43) is provided with first clamping jaw (44) and first sucking disc (45) respectively.

5. A single chamber automated vulcanization system according to claim 1, characterized in that: get material subassembly (7) and include first telescopic cylinder (71), the vertical upper surface that sets up at slide (81) of first telescopic cylinder (71), be provided with driven plate (72) on the output shaft of first telescopic cylinder (71), the top of driven plate (72) is provided with gets material clamping jaw (73).

6. A single chamber automated vulcanization system according to claim 1, characterized in that: the material conveying assembly (6) is arranged on the side face of the vulcanization assembly support (5) and can adjust the screw rod (61) around the second axis of the vulcanization assembly support, the outer wall thread sleeve of the second adjustment screw rod (61) is provided with a connecting plate (62), the bottom end of the connecting plate (62) is provided with a second telescopic cylinder (63), a material conveying clamping jaw (64) is arranged on an output shaft of the second telescopic cylinder (63), and the material conveying clamping jaw (64) can clamp and transfer finished materials on the material taking clamping jaw (73) or finished materials in a lower die.

7. A single chamber automated vulcanization system according to claim 1, characterized in that: a first finished product discharge port (21) is formed in the upper surface of the equipment body (2) below the loading and unloading device (4), and a first finished product material-bearing turnover box (22) is arranged in the equipment body (2) below the first finished product discharge port (21);

a second finished product discharge port (23) is formed in the upper surface, located on the equipment body (2), of the lower portion of the material conveying assembly (6), and a second finished product bearing turnover box (24) is arranged in the equipment body (2) of the lower portion of the second finished product discharge port (23).

8. A single chamber automated vulcanization system according to claim 1, characterized in that: the rubber preforming production assembly (1) is provided with a base (11), the base (11) is provided with a material conveying motor (12) through a support frame, one side of the material conveying motor (12) is connected with a material extruding cylinder (13), an output shaft of the material conveying motor (12) is arranged in the material extruding cylinder (13) and used for conveying a rubber preformed piece in the material extruding cylinder (13) in a pressurizing mode, and the rubber preformed piece is discharged from the other end of the material extruding cylinder (13);

a cutting motor (14) is arranged on the base (11), a cutting knife (15) is fixedly arranged on an output shaft of the cutting motor (14), and the cutting knife (15) cuts a rubber preformed piece output from the end part forming of the material extruding cylinder (13);

the rubber preforming production assembly (1) is provided with a material guide frame (16) towards one end of a material conveying belt (17) in an inclined mode, one end of the material guide frame (16) faces the material extruding cylinder (13), and the other end of the material guide frame (16) faces the material conveying belt (17) and is used for conveying rubber preforming pieces output by the material extruding cylinder (13) in a forming mode.

9. A single chamber automated vulcanization system according to claim 1, characterized in that: the upper surface of the equipment body (2) and the upper surface of the sliding plate (81) are provided with a plurality of flash cleaning pipes (9), the flash cleaning pipes (9) are hollow flexible bendable components, one end of each flash cleaning pipe (9) is connected with an external air transmission pump through an air pipe, and the other end of each flash cleaning pipe (9) is provided with a nozzle;

the fixed sealed cowling (25) that is equipped with in upper surface outside fringe department of equipment body (2), the top connection of sealed cowling (25) is equipped with overhead guard (26), the top of overhead guard (26) is equipped with waste gas centralized processing system (28), overhead guard (26) are linked together through the connecting tube with waste gas centralized processing system (28), all are equipped with exhaust system (27) in connecting tube and the waste gas centralized processing system (28).

10. A single chamber automated vulcanization system according to claim 1, characterized in that: the vulcanization system can independently heat, independently provide pressure and independently monitor temperature and pressure for a single vulcanization mould, and carry out temperature compensation according to the monitored values.