CN114986745A - Anti-corrosion cable material and production process thereof - Google Patents
Anti-corrosion cable material and production process thereof Download PDFInfo
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- CN114986745A CN114986745A CN202210630034.3A CN202210630034A CN114986745A CN 114986745 A CN114986745 A CN 114986745A CN 202210630034 A CN202210630034 A CN 202210630034A CN 114986745 A CN114986745 A CN 114986745A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an anti-corrosion cable material and a production process thereof, wherein the cable material comprises the following components in parts by weight: 10-20 parts of kaolin powder, 40-50 parts of natural rubber, 3-5 parts of plasticizer, 15-25 parts of diatomite and 5-7 parts of modifying assistant; the plasticizer is a mixture of didecyl phthalate and trioctyl trimellitate which are fully mixed according to the mass ratio of 2:5, and the production process of the anti-corrosion cable material uses production equipment, and the production equipment comprises the following steps: the device comprises an extrusion unit, a die unit, a granulation unit, a collection unit and a cooling unit. According to the invention, the cable material is cooled rapidly in the upper forming die and the lower forming die under the continuous circulation flow of cooling water, so that the material is cooled and shaped rapidly, and the formed raw material is uniformly divided into particles with uniform particle sizes along with the continuous rotation of the whole rotating roller assembly, so that the product uniformity is better.
Description
Technical Field
The invention relates to the technical field of production of cable materials, in particular to an anti-corrosion cable material and a production process thereof.
Background
The cable is used as an important conveying link for information and electromagnetic energy conversion, the weather resistance of the cable is very important, and in order to ensure the stable transmission of information or electric energy, the heat resistance and the cold resistance of a wrapping material of the cable are very high.
The cable material has certain requirements on the characteristics of the material besides the strict production process requirements, for example, before production melting, uniform raw materials with particle sizes are more beneficial to fully mixing in proportioning, so that the sizing material performance of the produced cable is improved.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and title of the application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The invention is provided in view of the problems of the prior anti-corrosion cable material and the production process thereof.
Therefore, the invention aims to provide an anticorrosive cable material and a production process thereof, which aim to ensure that the granularity of the produced anticorrosive cable material is more uniform.
In order to solve the technical problems, the invention provides the following technical scheme:
an anti-corrosion cable material comprises the following components in parts by weight: 10-20 parts of kaolin powder, 40-50 parts of natural rubber, 3-5 parts of plasticizer, 15-25 parts of diatomite and 5-7 parts of modifying assistant;
the plasticizer is a mixture of didecyl phthalate and trioctyl trimellitate which are fully mixed according to the mass ratio of 2:5, and the modification auxiliary agent is as follows: graphite, borax and zinc stearate are mixed according to the mass ratio of 1:3: 5.
A process for the production of a corrosion-resistant cable material, using a production apparatus comprising: the process comprises an extrusion unit, a die unit, a granulation unit, a collection unit and a cooling unit, and comprises the following steps:
the method comprises the following steps: according to the actual production requirements, firstly, weighing and mixing the proportioned kaolin powder, the natural rubber, the plasticizer, the diatomite and the modification auxiliary agent, and adding the mixture into an extruder barrel through a feeding bin;
step two: the extrusion unit starts to work, raw materials inside the extruder barrel gradually form a molten state under high temperature and high pressure, and then the raw materials are extruded into the die unit through the extrusion head;
step three: the raw material enters the forming cavity and then enters the forming hole at the first time, and meanwhile, the cooling unit conveys water flow to the flow guide hole, so that the heat of the lower forming die and the upper forming die is reduced, the raw material is gradually cooled and formed, when the formed material moves to the section of the hydrophobic hole, the cooling water is communicated into the hydrophobic hole through the notch and then is converged with the material, and further cooling and forming are realized;
step four: the rotary roller assembly is driven to rotate by a servo motor, the raw materials are clamped into the cutting groove-after passing through the drainage hole, the raw materials are uniformly cut into particles along with the rotation of the cutting ring sleeve fit mold, and the cooling water is used as a conveying medium and can drive the particle material flow to fall into the material guide hopper for further collection;
step five: after falling into the filter screen through the strip-shaped discharge port, the raw materials are subjected to solid-liquid separation through the filter screen, cooling water enters the bottom of the material receiving bin, granular raw materials are collected by the material frame, and after the material frame is pulled out, the raw materials are dried, so that the final anticorrosive cable raw materials are obtained;
the extruding unit comprises a base, a speed reducer base arranged on the base and an extruding motor arranged on the speed reducer base, wherein an extruding machine barrel is further arranged on one side of the speed reducer base, a feeding bin is arranged on the extruding machine barrel, and supporting seats are symmetrically arranged on the extruding machine barrel;
the mould unit comprises a lower forming mould and an upper forming mould which are mutually matched and connected, forming cavities are formed in the lower forming mould and the upper forming mould, forming holes, flow guide holes and drainage holes are formed in the lower forming mould and the upper forming mould at equal intervals, and the bottom end of the lower forming mould is fixedly connected with the base through a support rod;
the granulation unit comprises a fixed seat, a servo motor arranged on the fixed seat, a sealing butt-joint seat arranged on one side of the fixed seat, and a roller assembly rotatably arranged among the sealing butt-joint seat, the lower forming die and the upper forming die, wherein the servo motor drives the roller assembly to rotate through a belt pulley transmission part
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the rotary roller component comprises a hollow roller body, a cutting ring sleeve arranged on the hollow roller body in a sliding mode, an upper positioning disc arranged on the upper side of the hollow roller body, and a lower positioning disc arranged at the bottom end of the hollow roller body, wherein the upper positioning disc and the lower positioning disc are connected with the hollow roller body in a matched mode through fixing screws, a hollow sleeve shaft is fixedly communicated on the hollow roller body, and the hollow sleeve shaft is connected with a belt pulley transmission piece in a matched mode.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the hollow roller body is provided with a clamping groove-, the cutting ring sleeve is annularly provided with cutting grooves-, and the inner side of the cutting ring sleeve is also provided with an embedded part-matched with the clamping groove-.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following components in percentage by weight: the forming holes are communicated with the hydrophobic holes and located on the same axis, the diameters of the hydrophobic holes are larger than those of the forming holes, each flow guide hole is located between every two forming holes and communicated with the hydrophobic holes through notches when extending to the tail end of each forming hole, and the forming cavity is communicated with the extruder barrel through the extrusion head.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the collecting unit including receive the feed bin, set up in receive guide fill on the feed bin and slide set up in receive the inboard material frame of feed bin, fixedly connected with filter screen on the material frame, receive the gliding support rail of feed bin inner wall symmetry fixedly connected with material frame that is used for, the bar discharge gate has been seted up to the bottom of guide fill, the fixed upside that sets up in receiving the feed bin of fixing base.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the cooling unit comprises a water tank fixed with the base through a support rod and branch pipes arranged at the bottom of the water tank at equal intervals, and each branch pipe penetrates through the upper forming die and is communicated with the flow guide holes in a one-to-one correspondence mode.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the cooling unit still includes the circulating pipe that is linked together with the water tank, the installation is provided with the suction pump in receiving the feed bin, and the other end of circulating pipe extends to and is linked together with the output of suction pump in receiving the feed bin.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: the hollow roller body is further provided with a plurality of air holes which are distributed in an annular uniform array mode, the upper end of the hollow sleeve shaft is rotatably sleeved with an air inlet pipe, and the air inlet pipe penetrates through the fixed seat to be connected with an external air pump.
As a preferable scheme of the anti-corrosion cable material and the production process thereof, the anti-corrosion cable material comprises the following steps: in the fourth step, air flow is conveyed to the air inlet pipe through the external air pump, enters the hollow roller body along the hollow sleeve shaft and is finally blown out from the air holes, and the air flow is from top to bottom, so that the material cut in the cutting groove is favorably blown off, and the material blocking is avoided.
The invention has the beneficial effects that:
1. the production process provided by the invention has the advantages that the cable material is cooled rapidly in the upper forming die and the lower forming die under the continuous circulating flow of cooling water, so that the material is cooled and shaped rapidly, and the formed raw material is uniformly divided into particles with uniform particle size along with the continuous rotation of the whole rotating roller assembly, so that the product uniformity is better;
2. through the detachable design of the cutting ring sleeve and the hollow roller body, the cutting ring sleeve can be separated from the hollow roller body in a vertical sliding manner only by taking down the upper positioning plate and the lower positioning plate, so that the cutting ring sleeve which is easy to wear can be conveniently replaced;
3. the cooling water conveyed by the cooling unit not only has the function of cooling and shaping the extruded materials in the forming holes, but also can be used as a conveying medium of the divided raw materials to help the divided raw materials to be rapidly fed, and can also be used as a lubricant for the cutting ring sleeve to rotate relative to the lower forming die and the upper forming die so as to slow down the abrasion.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Wherein:
fig. 1 is a schematic overall structure diagram of one side of a corrosion-resistant cable material and production equipment used in the production process thereof.
Fig. 2 is a schematic view of the overall structure of the other side of the anti-corrosion cable material and the production equipment used in the production process.
Fig. 3 is a schematic view of a matching structure of a roller assembly and a lower forming mold of a production device used in the anti-corrosion cable material and the production process thereof.
Fig. 4 is an enlarged schematic view of a portion a in fig. 3.
FIG. 5 is a schematic view of a matching structure of a roller assembly of a production apparatus and the other side of a lower forming mold, wherein the roller assembly is used in the production process of the anti-corrosion cable material;
FIG. 6 is a schematic structural view of an anti-corrosion cable material and a roller assembly of a production device used in the production process of the anti-corrosion cable material, which are provided by the invention, when disassembled;
FIG. 7 is a schematic structural view of an upper mold of a production apparatus used in the production process of an anti-corrosion cable material according to the present invention;
fig. 8 is a schematic structural diagram of a collection unit of a production device used in the anti-corrosion cable material and the production process thereof.
In the figure: 100-extrusion unit, 101-base, 102-reducer base, 103-extrusion motor, 104-extruder barrel, 105-feeding bin, 106-supporting base, 107-extrusion head, 200-die unit, 201-lower forming die, 202-upper forming die, 203-forming cavity, 204-forming hole, 205-guiding hole, 206-draining hole, 207-notch, 300-granulation unit, 301-fixing base, 302-servo motor, 303-belt wheel transmission, 304-sealing butt-joint base, 305-rotating roller assembly, 305 a-hollow roller body, 305 a-1-clamping groove, 305 a-2-air hole, 305 b-cutting ring sleeve, 305 b-1-cutting groove, 305 b-2-embedding part, 305 c-an upper positioning disc, 305 d-a lower positioning disc, 306-a hollow sleeve shaft, 400-a collection unit, 401-a collection bin, 402-a material frame, 403-a filter screen, 404-a material guide hopper, 405-a strip-shaped discharge hole, 500-a cooling unit, 501-a water tank, 502-a branch flow pipe and 503-a circulation pipe
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, the references herein to "one embodiment" or "an embodiment" refer to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Furthermore, the present invention is described in detail with reference to the drawings, and in the detailed description of the embodiments of the present invention, the cross-sectional view illustrating the structure of the device is not enlarged partially according to the general scale for convenience of illustration, and the drawings are only exemplary and should not be construed as limiting the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
Example 1
Referring to fig. 1 to 8, for a first embodiment of the present invention, there are provided an anti-corrosion cable material and a process for producing the same, wherein the cable material comprises the following components in parts by weight: 10-20 parts of kaolin powder, 40-50 parts of natural rubber, 3-5 parts of plasticizer, 15-25 parts of diatomite and 5-7 parts of modifying assistant;
wherein the plasticizer is a mixture of didecyl phthalate and trioctyl trimellitate which are fully mixed according to the mass ratio of 2:5, and the modification auxiliary agent is as follows: graphite, borax and zinc stearate are mixed according to the mass ratio of 1:3: 5.
And the process uses a production apparatus comprising: the extrusion unit 100, the die unit 200, the granulation unit 300, the collection unit 400, and the cooling unit 500, the process comprising the steps of:
the method comprises the following steps: according to the actual production requirements, firstly, the proportioned kaolin powder, the natural rubber, the plasticizer, the diatomite and the modification auxiliary agent are weighed and mixed, and then the mixture is added into the extruder barrel 104 through the feeding bin 105;
step two: the extrusion unit 100 starts to operate, and the raw material inside the extruder barrel 104 gradually forms a molten state under high temperature and high pressure, and then is extruded into the die unit 200 through the extrusion head 107;
step three: the raw material enters the forming cavity 203 and enters the forming hole 204 at the first time, and meanwhile, the cooling unit 500 conveys water flow to the flow guide hole 205, so that the heat of the lower forming die 201 and the upper forming die 202 is reduced, the raw material is gradually cooled and formed, when the formed material moves to the section of the drain hole 206, the cooling water is communicated into the drain hole 206 through the notch 207 and is converged with the material, and further cooling and forming are realized;
step four: the rotary roller assembly 305 is driven to rotate by the servo motor 302, raw materials are clamped into the cutting groove 305b-1 after passing through the drain hole 206, the raw materials are uniformly cut into particles along with the rotation of the cutting ring sleeve 305b attaching mold, cooling water is used as a conveying medium at the moment, the particles are driven to fall into the material guide 404 for further collection, in the process, air flow is conveyed to the air inlet pipe through an external air pump and enters the hollow roller body 305a along the hollow sleeve shaft 306, and finally the air flow is blown out from the air hole 305a-2, the air flow is from top to bottom, the cut materials in the cutting groove 305b-1 are blown down, and the blockage of the materials is avoided.
Step five: after falling into a filter screen 403 through a strip-shaped discharge port 405, performing solid-liquid separation through the filter screen 403, allowing cooling water to enter the bottom of a material receiving bin 401, collecting granular raw materials by a material frame 402, drawing out the material frame 402, and drying the raw materials to obtain the final anticorrosive cable raw material;
specifically describing the equipment used in the above steps, the extrusion unit 100 includes a base 101, a reducer base 102 disposed on the base 101, and an extrusion motor 103 disposed on the reducer base 102, one side of the reducer base 102 is further provided with an extrusion cylinder 104, the extrusion cylinder 104 is provided with a feeding bin 105, and the extrusion cylinder 104 is symmetrically provided with supporting seats 106; the extruder barrel 104 is essentially an extruder and will not be described in any greater detail herein.
The mold unit 200 comprises a lower molding mold 201 and an upper molding mold 202 which are mutually matched and connected, molding cavities 203 are respectively arranged on the lower molding mold 201 and the upper molding mold 202, molding holes 204, flow guide holes 205 and water drainage holes 206 are respectively arranged on the lower molding mold 201 and the upper molding mold 202 at equal intervals, namely, the holes of the upper molding mold and the lower molding mold are semicircular holes, an integral circular hole is formed after butt joint, the bottom end of the lower molding mold 201 is fixedly connected with the base 101 through a support rod, the molding holes 204 are communicated with the water drainage holes 206 and are positioned on the same axis, the diameter of the water drainage holes 206 is larger than that of the molding holes 204, each flow guide hole 205 is positioned between every two molding holes 204 and is communicated with the water drainage holes 206 through a notch 207 when extending to the tail end position of the molding hole 204, the molding cavity 203 is communicated with the extruder barrel 104 through an extrusion head 107, raw materials continuously flow into the molding holes 204 after entering the molding cavities to be molded, at the moment, cooling water flows from the flow guide holes 205 to take away heat around the forming holes 204 and help the material to be shaped into a strip, and then the material is directly contacted with the cooling water after entering the water drainage holes 206 until the end part of the material is clamped to the cutting groove 305b-1 and is cut off by the rotation of the cutting groove, so that the material is driven to fall down along the cutting groove 305b-1 under the flowing of the cooling water.
The granulating unit 300 comprises a fixed seat 301, a servo motor 302 arranged on the fixed seat 301, a sealing butt seat 304 arranged on one side of the fixed seat 301, and a roller component 305 rotatably arranged between the sealing butt seat 304, a lower forming die 201 and an upper forming die 202, wherein the servo motor 302 drives the roller component 305 to rotate through a belt pulley transmission piece 303, specifically, the roller component 305 comprises a hollow roller body 305a, a cutting ring sleeve 305b slidably arranged on the hollow roller body 305a, an upper positioning disc 305c arranged on the upper side of the hollow roller body 305a, and a lower positioning disc 305d arranged at the bottom end of the hollow roller body 305a, and the upper positioning disc 305c and the lower positioning disc 305d are both matched and connected with the hollow roller body 305a through fixing screws; the cutting ring sleeve 305b is sleeved on the hollow roller body 305a, after the cutting ring sleeve 305b is tightly matched with the hollow roller body, extruded raw materials can continuously enter the cutting groove 305b-1 along with the rotation of the cutting ring sleeve 305b until the raw materials are finally divided into particles, a hollow sleeve shaft 306 is fixedly communicated with the hollow roller body 305a, and the hollow sleeve shaft 306 is matched and connected with the belt pulley transmission piece 303.
Specifically, a clamping groove 305a-1 is formed in the hollow roller body 305a, cutting grooves 305b-1 are annularly distributed on the cutting ring sleeve 305b, an embedded portion 305b-2 matched with the clamping groove 305a-1 is further arranged on the inner side of the cutting ring sleeve 305b, a plurality of air holes 305a-2 are further formed in the hollow roller body 305a, the air holes 305a-2 are evenly distributed in an annular array mode, an air inlet pipe is rotatably sleeved at the upper end of the hollow sleeve shaft 306, the air inlet pipe penetrates through the fixing base 301 to be connected with an external air pump, the air pump can convey high-pressure air flow, the air flow enters the hollow roller body 305a from bottom to top and then is blown out of the air holes 305a-2, and therefore raw materials in the cutting grooves 305b-1 can be blown off conveniently.
Further, the collecting unit 400 includes receiving bin 401, set up the guide fill 404 on receiving bin 401, and slide and set up in the inboard material frame 402 of receiving bin 401, fixedly connected with filter screen 403 on the material frame 402, receive the symmetrical fixedly connected with of receiving bin 401 inner wall and be used for the gliding supporting rail of material frame 402, the bar discharge gate 405 has been seted up to the bottom of guide fill 404, fixing base 301 is fixed to be set up at the upside of receiving bin 401, one side of material frame 402 is provided with the handle, can be convenient to the whole pull of material frame 402.
The production process provided by the invention has the advantages that the cable material is cooled rapidly in the upper forming die and the lower forming die under the continuous circulation flow of cooling water, so that the material is cooled and shaped rapidly, the formed raw material is uniformly divided into particles with uniform particle size along with the continuous rotation of the whole rotating roller assembly 305, the product uniformity is better, the cutting ring sleeve 305b can slide and separate up and down relative to the hollow roller body 305a only by the detachable design of the cutting ring sleeve 305b and the hollow roller body 305a, the cutting ring sleeve 305b which is easy to wear is convenient to replace, the cooling water conveyed by the cooling unit 500 not only plays a role in cooling and shaping the extruded material in the forming hole 204, but also can be used as a conveying medium of the divided raw material to help the rapid blanking, the lubricant can also be used as a lubricant when the cutting ring sleeve 305b rotates relative to the lower forming die 201 and the upper forming die 202, so that the abrasion is reduced.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. An anti-corrosion cable material, characterized in that: the cable material comprises the following components in parts by weight: 10-20 parts of kaolin powder, 40-50 parts of natural rubber, 3-5 parts of plasticizer, 15-25 parts of diatomite and 5-7 parts of modifying assistant;
the plasticizer is a mixture of didecyl phthalate and trioctyl trimellitate which are fully mixed according to the mass ratio of 2:5, and the modification auxiliary agent is as follows: graphite, borax and zinc stearate are mixed according to the mass ratio of 1:3: 5.
2. A process for the production of a corrosion-protected cable material according to claim 1, wherein: the process uses a production apparatus comprising: an extrusion unit (100), a die unit (200), a granulation unit (300), a collection unit (400) and a cooling unit (500), the process comprising the steps of:
the method comprises the following steps: according to the actual production requirements, firstly, the proportioned kaolin powder, the natural rubber, the plasticizer, the diatomite and the modification auxiliary agent are weighed and mixed, and then the mixture is added into an extruder barrel (104) through a feeding bin (105);
step two: the extrusion unit (100) starts to work, the raw material inside the extruder cylinder (104) gradually forms a molten state under high temperature and high pressure, and then is extruded into the die unit (200) through the extrusion head (107);
step three: the raw materials enter a forming cavity (203) and then enter a forming hole (204) at the first time, meanwhile, a cooling unit (500) conveys water flow into a flow guide hole (205), so that the heat of a lower forming die (201) and an upper forming die (202) is reduced, the raw materials are gradually cooled and formed, when the formed materials move to a section of a drain hole (206), at the moment, cooling water is also converged into the drain hole (206) through a notch (207) and converged with the materials, and further cooling and forming are realized;
step four: the rotary roller assembly (305) is driven to rotate by the servo motor (302), raw materials are clamped into the cutting groove (305b-1) after passing through the water drainage hole (206), the raw materials are uniformly cut into particles along with the rotation of the cutting ring sleeve (305b) attached to the die, and cooling water is used as a conveying medium to drive the particle material to flow into the material guide hopper (404) for further collection;
step five: after falling into a filter screen (403) through a strip-shaped discharge port (405), raw materials are subjected to solid-liquid separation through the filter screen (403), cooling water enters the bottom of a material receiving bin (401), granular raw materials are collected by a material frame (402), and after the material frame (402) is pulled out, the raw materials are dried, so that the final anticorrosive cable raw materials are obtained;
the extruding unit (100) comprises a base (101), a speed reducer base (102) arranged on the base (101) and an extruding motor (103) arranged on the speed reducer base (102), wherein an extruding machine barrel (104) is further arranged on one side of the speed reducer base (102), a feeding bin (105) is arranged on the extruding machine barrel (104), and supporting seats (106) are symmetrically arranged on the extruding machine barrel (104);
the die unit (200) comprises a lower forming die (201) and an upper forming die (202) which are matched and connected with each other, forming cavities (203) are formed in the lower forming die (201) and the upper forming die (202), forming holes (204), flow guide holes (205) and drainage holes (206) are formed in the lower forming die (201) and the upper forming die (202) at equal intervals, and the bottom end of the lower forming die (201) is fixedly connected with the base (101) through a supporting rod;
the granulating unit (300) comprises a fixed seat (301), a servo motor (302) arranged on the fixed seat (301), a sealing butt-joint seat (304) arranged on one side of the fixed seat (301), and a rotating roller assembly (305) rotatably arranged among the sealing butt-joint seat (304), a lower forming die (201) and an upper forming die (202), wherein the servo motor (302) drives the rotating roller assembly (305) to rotate through a belt pulley transmission piece (303).
3. A process for the production of an anti-corrosion cable material according to claim 2, characterized in that: the roller assembly (305) comprises a hollow roller body (305a), a cutting ring sleeve (305b) arranged on the hollow roller body (305a) in a sliding mode, an upper positioning disc (305c) arranged on the upper side of the hollow roller body (305a), and a lower positioning disc (305d) arranged at the bottom end of the hollow roller body (305a), wherein the upper positioning disc (305c) and the lower positioning disc (305d) are both connected with the hollow roller body (305a) in a matched mode through fixing screws;
the hollow roller body (305a) is further fixedly communicated with a hollow sleeve shaft (306), and the hollow sleeve shaft (306) is connected with the belt pulley transmission piece (303) in a matched mode.
4. An anti-corrosion cable material according to claim 3 and a process for its production, characterized in that: the hollow roller body (305a) is provided with a clamping groove (305a-1), the cutting ring sleeve (305b) is annularly provided with cutting grooves (305b-1), and the inner side of the cutting ring sleeve (305b) is also provided with an embedded part (305b-2) matched with the clamping groove (305 a-1).
5. An anti-corrosion cable material and a production process thereof according to claim 2, characterized in that: the forming holes (204) are communicated with the water drainage holes (206) and located on the same axis, the diameter of each water drainage hole (206) is larger than that of each forming hole (204), each flow guide hole (205) is located between every two forming holes (204) and communicated with the water drainage holes (206) through a notch (207) when extending to the tail end of each forming hole (204), and the forming cavity (203) is communicated with the extruder barrel (104) through the extrusion head (107).
6. An anti-corrosion cable material according to claim 5, wherein: collecting unit (400) including receipts feed bin (401), set up in guide fill (404) on receipts feed bin (401) and slide set up in receive the inboard material frame (402) of feed bin (401), fixedly connected with filter screen (403) on material frame (402), receive feed bin (401) inner wall symmetry fixedly connected with and be used for the gliding supporting rail of material frame (402), bar discharge gate (405) have been seted up to the bottom of guide fill (404), the fixed upside that sets up in receipts feed bin (401) of fixing base (301).
7. An anti-corrosion cable material and a production process thereof according to claim 6, characterized in that: the cooling unit (500) comprises a water tank (501) fixed with the base (101) through a support rod and branch flow pipes (502) arranged at the bottom of the water tank (501) at equal intervals, and each branch flow pipe (502) penetrates through the upper forming die (202) and is communicated with the flow guide holes (205) in a one-to-one correspondence manner.
8. An anti-corrosion cable material according to claim 7 and a process for its production, characterized in that: the cooling unit (500) further comprises a circulating pipe (503) communicated with the water tank (501), a water suction pump is installed in the material receiving bin (401), and the other end of the circulating pipe (503) extends into the material receiving bin (401) and is communicated with the output end of the water suction pump.
9. An anti-corrosion cable material and a production process thereof according to claim 8, characterized in that: the air inlet device is characterized in that the hollow roller body (305a) is further provided with a plurality of air holes (305a-2), the air holes (305a-2) are distributed in an annular uniform array, the upper end of the hollow sleeve shaft (306) is rotatably sleeved with an air inlet pipe, and the air inlet pipe penetrates through the fixed seat (301) and is connected with an external air pump.
10. An anti-corrosion cable material and a production process thereof according to claim 9, characterized in that: in the fourth step, air flow is conveyed to the air inlet pipe through the external air pump, enters the hollow roller body (305a) along the hollow sleeve shaft (306), and is finally blown out from the air hole (305a-2), and the air flow is favorable for blowing off the cut materials in the cutting groove (305b-1) from top to bottom, so that material blockage is avoided.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210630034.3A CN114986745A (en) | 2022-06-06 | 2022-06-06 | Anti-corrosion cable material and production process thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210630034.3A CN114986745A (en) | 2022-06-06 | 2022-06-06 | Anti-corrosion cable material and production process thereof |
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Publication Number | Publication Date |
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CN114986745A true CN114986745A (en) | 2022-09-02 |
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ID=83032877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202210630034.3A Withdrawn CN114986745A (en) | 2022-06-06 | 2022-06-06 | Anti-corrosion cable material and production process thereof |
Country Status (1)
Country | Link |
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CN (1) | CN114986745A (en) |
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2022
- 2022-06-06 CN CN202210630034.3A patent/CN114986745A/en not_active Withdrawn
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