CN114867301B - Cooling system for data center and control method thereof - Google Patents
Cooling system for data center and control method thereof Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 215
- 238000000034 method Methods 0.000 title claims abstract description 18
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 115
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 115
- 239000011737 fluorine Substances 0.000 claims abstract description 115
- 238000005057 refrigeration Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims description 83
- 239000007788 liquid Substances 0.000 claims description 69
- 239000007921 spray Substances 0.000 claims description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 239000000110 cooling liquid Substances 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 9
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 238000010977 unit operation Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000002826 coolant Substances 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- PQIOSYKVBBWRRI-UHFFFAOYSA-N methylphosphonyl difluoride Chemical group CP(F)(F)=O PQIOSYKVBBWRRI-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20836—Thermal management, e.g. server temperature control
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/208—Liquid cooling with phase change
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/208—Liquid cooling with phase change
- H05K7/20818—Liquid cooling with phase change within cabinets for removing heat from server blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02D—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
- Y02D10/00—Energy efficient computing, e.g. low power processors, power management or thermal management
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- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
本发明公开了一种用于数据中心的冷却***及其使用方法,数据中心包括液冷机柜和设置于液冷机柜内的冷板服务器;***包括:安装于液冷机柜侧壁的氟冷背板、与冷板服务器的冷板相连以对冷板制冷的第一冷源模块和第二冷源模块;第二冷源模块包括与氟冷背板连通以对氟冷背板进行通氟制冷的氟冷单元、为氟冷单元降温的第一制冷单元以及与第一冷源模块连通以在第一冷源模块故障时对冷板制冷的第二制冷单元;监测到第一冷源模块故障时采用与第一冷源模块连通的第二制冷单元替代第一冷源模块对冷板制冷,并根据实时监测的室外湿球温度判断是否启动第一制冷单元加强氟冷单元的制冷效果,根据实际需要对数据中心进行散热,满足散热效果的同时避免浪费。
The invention discloses a cooling system for a data center and a method of using the same. The data center includes a liquid-cooled cabinet and a cold plate server installed in the liquid-cooled cabinet; the system includes: a fluorine-cooled back installed on the side wall of the liquid-cooled cabinet. board, a first cold source module and a second cold source module connected to the cold plate of the cold plate server to cool the cold plate; the second cold source module includes a fluorine cold back plate connected to the fluorine cold back plate for fluorine cooling. The fluorine cooling unit, the first refrigeration unit that cools the fluorine cooling unit, and the second refrigeration unit that is connected to the first cold source module to cool the cold plate when the first cold source module fails; the failure of the first cold source module is detected The second refrigeration unit connected to the first cold source module is used to replace the first cold source module to cool the cold plate, and based on the real-time monitored outdoor wet bulb temperature, it is judged whether to start the first refrigeration unit to enhance the cooling effect of the fluorine cooling unit. It is actually necessary to dissipate heat in the data center to meet the heat dissipation effect while avoiding waste.
Description
技术领域Technical field
本发明涉及数据中心领域,具体涉及一种用于数据中心的冷却***及其控制方法。The present invention relates to the field of data centers, and in particular to a cooling system for data centers and a control method thereof.
背景技术Background technique
数据中心是一整套复杂的设施。它不仅仅包括计算机***和其它与之配套的设备(例如通信和存储***),还包括冗余的数据通信连接、环境控制设备、监控设备以及各种安全装置。集装箱数据中心作为数据中心构建的标准模块,将计算,存储,网络资源等IT设施都设计到一个集装箱中,应用越来越广泛。A data center is a complex set of facilities. It includes not only computer systems and other supporting equipment (such as communication and storage systems), but also redundant data communication connections, environmental control equipment, monitoring equipment, and various safety devices. As a standard module for data center construction, container data centers design computing, storage, network resources and other IT facilities into a container, and are used more and more widely.
目前随着移动数据、云计算和大数据业务的迅猛发展,数据中心的建设规模越来越大,服务器设备芯片的发热量也不断增大,数据中心节能的需求随之越来越高。特别是早期部署的集装箱数据中心,因涉及到业务升级,单机柜密度越来越高,传统的风冷模式不但耗电量大而且已逐渐不能满足数据中心中IT设备的散热需求。因此需要设计一种高效集成液冷数据中心,适用于传统业务的升级改造并实现高效节能。At present, with the rapid development of mobile data, cloud computing and big data services, the scale of data center construction is getting larger and larger, and the heat generated by server equipment chips is also increasing. The demand for energy saving in data centers is getting higher and higher. Especially for the early deployment of container data centers, due to business upgrades, the density of single cabinets is getting higher and higher. The traditional air cooling mode not only consumes a lot of power, but also gradually cannot meet the cooling needs of IT equipment in the data center. Therefore, it is necessary to design an efficient integrated liquid-cooled data center that is suitable for upgrading traditional businesses and achieving high efficiency and energy saving.
发明内容Contents of the invention
本发明目的是:提供一种能提高散热效率并节能的用于数据中心的冷却***及其控制方法。The purpose of the present invention is to provide a cooling system and a control method for a data center that can improve heat dissipation efficiency and save energy.
本发明的技术方案是:第一方面,本发明提供一种用于数据中心的冷却***,所述数据中心包括液冷机柜和设置于所述液冷机柜内的冷板服务器;所述冷却***包括:安装于所述液冷机柜侧壁的氟冷背板、与所述冷板服务器的冷板相连以对所述冷板制冷的第一冷源模块和第二冷源模块;所述第二冷源模块包括与所述氟冷背板连通以对所述氟冷背板进行通氟制冷的氟冷单元、为所述氟冷单元降温的第一制冷单元以及与所述第一冷源模块连通以在所述第一冷源模块故障时对所述冷板制冷的第二制冷单元。The technical solution of the present invention is: firstly, the present invention provides a cooling system for a data center. The data center includes a liquid-cooled cabinet and a cold plate server arranged in the liquid-cooled cabinet; the cooling system It includes: a fluorine cooling back plate installed on the side wall of the liquid cooling cabinet, a first cold source module and a second cold source module connected to the cold plate of the cold plate server to cool the cold plate; the third cold source module The second cooling source module includes a fluorine cooling unit connected to the fluorine cooling back plate to carry out fluorine cooling on the fluorine cooling back plate, a first refrigeration unit for cooling the fluorine cooling unit, and a first cooling source module connected to the fluorine cooling back plate. The module is connected to a second refrigeration unit for cooling the cold plate when the first cold source module fails.
在一种较佳的实施方式中,所述冷却***还包括分液器和集液器,每个所述液冷机柜的两侧分别安装有所述分液器和所述集液器,所述冷板服务器通过软管分别与所述分液器、所述集液器连接。In a preferred embodiment, the cooling system further includes a liquid distributor and a liquid collector, and the liquid distributor and the liquid collector are respectively installed on both sides of each liquid cooling cabinet. The cold plate server is connected to the liquid dispenser and the liquid collector respectively through hoses.
在一种较佳的实施方式中,所述液冷机柜的侧面还设置有风机墙,所述氟冷背板一端与所述液冷机柜外侧面相贴,另一端与所述风机墙相贴。In a preferred embodiment, a fan wall is also provided on the side of the liquid-cooling cabinet. One end of the fluorine-cooled back plate is in contact with the outer side of the liquid-cooling cabinet, and the other end is in contact with the fan wall.
在一种较佳的实施方式中,所述第一冷源模块包括:第一柜体,所述第一柜体顶部设置有第一排风口且侧面设置有临近底部的第一进风口;In a preferred embodiment, the first cold source module includes: a first cabinet, a first air outlet is provided on the top of the first cabinet and a first air inlet is provided on the side near the bottom;
挡水板,所述挡水板与所述第一排风口之间设置有第一排风机;A water baffle, a first exhaust fan is provided between the water baffle and the first air outlet;
第一喷淋机构,所述第一喷淋机构与所述第一排风机分别设置于所述挡水板的两侧;A first spray mechanism, the first spray mechanism and the first exhaust fan are respectively arranged on both sides of the water barrier;
填料,所述填料设置于所述第一喷淋机构远离所述挡水板的一侧;Filler, the filler is arranged on the side of the first spray mechanism away from the water retaining plate;
第一冷却盘管,所述第一冷却盘管设置于所述填料远离所述第一喷淋机构的一侧,所述第一冷却盘管通过动力单元与所述冷板连通;A first cooling coil, the first cooling coil is arranged on the side of the filler away from the first spray mechanism, and the first cooling coil is connected to the cold plate through a power unit;
第一集水池,所述第一集水池设置于所述第一柜体的底部。A first water collecting tank is provided at the bottom of the first cabinet.
在一种较佳的实施方式中,所述第二冷源模块包括:侧面贴合设置且互相连通的第二柜体和第三柜体;所述氟冷单元包括第一氟冷机构和第二氟冷机构;In a preferred embodiment, the second cold source module includes: a second cabinet and a third cabinet that are arranged side by side and communicate with each other; the fluorine cooling unit includes a first fluorine cooling mechanism and a third cabinet. difluoro cooling mechanism;
所述第一氟冷机构和所述第一制冷单元、第二制冷单元均设置于所述第二柜体内,所述第二氟冷机构设置于所述第三柜体内。The first fluorine cooling mechanism, the first refrigeration unit and the second refrigeration unit are all arranged in the second cabinet, and the second fluorine cooling mechanism is arranged in the third cabinet.
在一种较佳的实施方式中,所述第一氟冷机构包括:In a preferred embodiment, the first fluorine cooling mechanism includes:
第一冷凝器、通氟接管、氟泵、第一电磁阀和第二电磁阀;所述通氟接管一端连通所述第一冷凝器和所述氟冷背板,所述氟泵、第一电磁阀和第二电磁阀分别安装于所述通氟接管上;a first condenser, a fluorine pipe, a fluorine pump, a first solenoid valve and a second solenoid valve; one end of the fluorine pipe is connected to the first condenser and the fluorine cooling back plate; the fluorine pump, the first The solenoid valve and the second solenoid valve are respectively installed on the fluorine pipe;
所述第一制冷单元包括:第二排风机,所述第二排风机安装于所述第二柜体内部顶端;The first refrigeration unit includes: a second exhaust fan, the second exhaust fan is installed at the top of the interior of the second cabinet;
第二喷淋机构,所述第一冷凝器位于所述第二排风机与所述第二喷淋机构之间,所述第二喷淋机构面向所述第一冷凝器对其喷淋。Second spray mechanism, the first condenser is located between the second exhaust fan and the second spray mechanism, and the second spray mechanism faces the first condenser and sprays it.
在一种较佳的实施方式中,所述第二制冷单元包括:In a preferred implementation, the second refrigeration unit includes:
冷却管机构,所述冷却管机构包括第二冷却盘管以及冷却液接管,所述第二冷却盘管的一端通过所述冷却液接管与所述冷板连通,另一端通过所述冷却液接管与所述第一冷源模块连通,所述冷却管机构与所述第二排风机分别设置于所述第二喷淋机构的两侧;Cooling pipe mechanism, the cooling pipe mechanism includes a second cooling coil and a cooling liquid pipe. One end of the second cooling coil is connected to the cold plate through the cooling liquid pipe, and the other end is connected to the cooling liquid pipe. Communicated with the first cold source module, the cooling pipe mechanism and the second exhaust fan are respectively arranged on both sides of the second spray mechanism;
翅片板,所述翅片板与所述第二冷却盘管连接且沿所述第二冷却盘管周向环绕设置;A fin plate, the fin plate is connected to the second cooling coil and is arranged around the circumference of the second cooling coil;
第二集水池,所述第二集水池设置于所述第二柜体的内部底部;所述第二柜体的顶部开设第二排风口,所述第二柜体的侧面底部开设第二进风口;A second water collecting tank is provided at the inner bottom of the second cabinet; a second air outlet is provided on the top of the second cabinet; and a second air outlet is provided on the side bottom of the second cabinet. Inlet;
所述第二氟冷机构包括:The second fluorine cooling mechanism includes:
第三排风机,所述第三排风机设置于所述第三柜体侧面且垂直于所述第二排风机;A third exhaust fan, the third exhaust fan is arranged on the side of the third cabinet and perpendicular to the second exhaust fan;
第二冷凝器,所述第二冷凝器设置于所述第三柜体内部顶部;a second condenser, the second condenser is arranged on the top of the interior of the third cabinet;
压缩机,所述压缩机安装于所述第三柜体底部,所述第二冷凝器、所述氟冷背板和所述压缩机之间分别以管路连接形成闭合回路,所述第二冷凝器与所述氟冷背板之间的管路上安装有第三电磁阀,所述压缩机与所述氟冷背板之间的管路上安装有第四电磁阀;Compressor, the compressor is installed at the bottom of the third cabinet, the second condenser, the fluorine-cooled back plate and the compressor are connected by pipelines to form a closed loop. A third solenoid valve is installed on the pipeline between the condenser and the fluorine-cooled back plate, and a fourth solenoid valve is installed on the pipeline between the compressor and the fluorine-cooled back plate;
第三喷淋机构,所述第三喷淋机构面向所述第二冷凝器以对其喷淋;a third spray mechanism, the third spray mechanism faces the second condenser to spray it;
第三进风口,所述第三进风口开设于所述第三柜体侧面,所述第三喷淋机构位于所述第三进风口与所述冷凝器之间;A third air inlet, the third air inlet is opened on the side of the third cabinet, and the third spray mechanism is located between the third air inlet and the condenser;
第三集水池,所述第三集水池设置于所述第三柜体内部底部。A third water collecting tank is provided at the inner bottom of the third cabinet.
在一种较佳的实施方式中,所述***还包括集装箱,所述数据中心、所述第一冷源模块和所述第二冷源模块均设置于所述集装箱内,所述数据中心与所述集装箱内壁之间设置有间隙。In a preferred embodiment, the system further includes a container, the data center, the first cold source module and the second cold source module are all arranged in the container, and the data center and A gap is provided between the inner walls of the container.
第二方面,本发明还提供一种用于数据中心的冷却***控制方法,使用如第一方面任一项所述的用于数据中心的冷却***,所述方法包括:In a second aspect, the present invention also provides a cooling system control method for a data center, using the cooling system for a data center as described in any one of the first aspects, and the method includes:
按预设操作规则启动第一冷源模块为液冷服务器的冷板制冷,并启动氟冷单元为液冷机柜侧面氟冷背板通氟制冷;According to the preset operating rules, start the first cold source module to cool the cold plate of the liquid-cooled server, and start the fluorine-cooling unit to pass fluorine refrigeration to the fluorine-cooled backplate on the side of the liquid-cooled cabinet;
监测实时室外湿球温度和所述第一冷源模块的实时运行状况;Monitor the real-time outdoor wet bulb temperature and the real-time operating status of the first cold source module;
基于所述第一冷源模块的运行状况确定是否需要启动第二制冷单元替代所述第一冷源模块为所述冷板制冷,并基于实时室外湿球温度确定是否需要切换所述氟冷单元运行模式。Determine whether the second refrigeration unit needs to be started to replace the first cold source module to cool the cold plate based on the operating status of the first cold source module, and determine whether the fluorine cooling unit needs to be switched based on the real-time outdoor wet bulb temperature operating mode.
11.在一种较佳的实施方式中,所述基于所述第一冷源模块的运行状况确定是否需要启动第二制冷单元替代所述第一冷源模块为所述冷板制冷包括:11. In a preferred embodiment, determining whether it is necessary to start a second refrigeration unit to replace the first cold source module to refrigerate the cold plate based on the operating status of the first cold source module includes:
判断所述第一冷源模块的运行状况是否异常;Determine whether the operating status of the first cold source module is abnormal;
若是,则启动第二制冷单元替代所述第一冷源模块为所述冷板制冷;If so, start the second refrigeration unit to replace the first cold source module to refrigerate the cold plate;
若否,则维持所述第一冷源模块运行为所述冷板制冷;If not, maintain the operation of the first cold source module to provide cooling for the cold plate;
所述基于实时室外湿球温度确定是否需要切换所述氟冷单元运行模式包括:Determining whether to switch the operating mode of the fluorine cooling unit based on the real-time outdoor wet bulb temperature includes:
判断预设阈值是否处于初始室外湿球温度与所述实时室外湿球温度构成的数值区间内;Determine whether the preset threshold is within a numerical interval formed by the initial outdoor wet-bulb temperature and the real-time outdoor wet-bulb temperature;
若是,则切换所述氟冷单元运行模式;If so, switch the operating mode of the fluorine cooling unit;
若否,则维持所述氟冷单元当前运行模式。If not, the current operating mode of the fluorine cooling unit is maintained.
本发明的优点是:提供一种用于数据中心的冷却***及其使用方法,数据中心包括液冷机柜和设置于液冷机柜内的冷板服务器;冷却***包括:安装于液冷机柜侧壁的氟冷背板、与冷板服务器的冷板相连以对冷板制冷的第一冷源模块和第二冷源模块;第二冷源模块包括与氟冷背板连通以对氟冷背板进行通氟制冷的氟冷单元、为氟冷单元降温的第一制冷单元以及与第一冷源模块连通以在第一冷源模块故障时对冷板制冷的第二制冷单元;使用时首先采用第一冷源模块对冷板服务器冷板制冷,并采用氟冷单元为液冷机柜侧面氟冷背板通氟制冷,当实时监测到第一冷源模块故障时采用与第一冷源模块连通的第二制冷单元替代第一冷源模块对冷板制冷,并根据实时监测的室外湿球温度判断是否启动第一制冷单元加强氟冷单元的制冷效果,能够根据实际需要启动不同的单元对数据中心进行散热,满足散热效果的同时节约能源避免浪费。The advantages of the invention are: providing a cooling system for a data center and a method of using the same. The data center includes a liquid-cooled cabinet and a cold plate server installed in the liquid-cooled cabinet; the cooling system includes: installed on the side wall of the liquid-cooled cabinet. A fluorine cold backplane, a first cold source module and a second cold source module connected to the cold plate of the cold plate server to cool the cold plate; the second cold source module includes a fluorine cold backplane connected to the fluorine cold backplane A fluorine-cooling unit that performs fluorine-passing refrigeration, a first refrigeration unit that cools the fluorine-cooled unit, and a second refrigeration unit that is connected to the first cold source module to cool the cold plate when the first cold source module fails; when using it, first use The first cold source module cools the cold plate of the cold plate server, and uses a fluorine cooling unit to pass fluorine cooling to the fluorine cooling backplate on the side of the liquid cooling cabinet. When a failure of the first cold source module is detected in real time, it is connected to the first cold source module. The second refrigeration unit replaces the first cold source module to cool the cold plate, and determines whether to start the first refrigeration unit based on the real-time monitored outdoor wet bulb temperature to enhance the cooling effect of the fluorine cooling unit. It can start different units according to actual needs. The center dissipates heat to meet the heat dissipation effect while saving energy and avoiding waste.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明实施例一所提供的用于数据中心的冷却***正视图;Figure 1 is a front view of a cooling system for a data center provided by Embodiment 1 of the present invention;
图2为本发明实施例一所提供的用于数据中心的冷却***俯视图;Figure 2 is a top view of a cooling system for a data center provided by Embodiment 1 of the present invention;
图3为本发明实施例一所提供的用于数据中心的冷却***中第二冷源模块结构示意图;Figure 3 is a schematic structural diagram of a second cold source module in a cooling system for a data center provided by Embodiment 1 of the present invention;
图4为本发明实施例二所提供的用于数据中心的冷却***控制方法的流程图;Figure 4 is a flow chart of a cooling system control method for a data center provided by Embodiment 2 of the present invention;
其中:110、数据中心;111、液冷机柜;112、冷板服务器;113、第一小母线;114、第二小母线;210、氟冷背板;220、第一冷源模块;221、第一柜体;222、第一排风口;223、第一进风口;224、挡水板;225、第一排风机;226、第一喷淋机构;227、填料;228、第一冷却盘管;229、第一集水池;230、第二冷源模块;231、氟冷单元;2311、第一氟冷机构;23111、第一冷凝器;23112、通氟接管;23113、氟泵;23114、第一电磁阀;23115、第二电磁阀;2312、第二氟冷机构;23121、第三排风机;23122、第二冷凝器;23123、压缩机;23124、第三电磁阀;23125、第四电磁阀;23126、第三喷淋机构;23127、第三进风口;23128、第三集水池;232、第一制冷单元;2321、第二排风机;2322、第二喷淋机构;233、第二制冷单元;2331、冷却管机构;23311、第二冷却盘管;23312、冷却液接管;2332、翅片板;2333、第二集水池;2334、第二进风口;2335、水平喷淋机构;234、第二柜体;235、第三柜体;240、集装箱;241、隔板;242、通风网;250、分液器;260、集液器;270、风机墙。Among them: 110. Data center; 111. Liquid-cooled cabinet; 112. Cold plate server; 113. The first small busbar; 114. The second small busbar; 210. Fluorine-cooled backplane; 220. The first cold source module; 221. The first cabinet; 222. The first air exhaust outlet; 223. The first air inlet; 224. Water baffle; 225. The first exhaust fan; 226. The first spray mechanism; 227. Filling; 228. The first cooling Coil; 229, first water collecting tank; 230, second cold source module; 231, fluorine cooling unit; 2311, first fluorine cooling mechanism; 23111, first condenser; 23112, fluorine pipe; 23113, fluorine pump; 23114. The first solenoid valve; 23115. The second solenoid valve; 2312. The second fluorine cooling mechanism; 23121. The third exhaust fan; 23122. The second condenser; 23123. Compressor; 23124. The third solenoid valve; 23125. The fourth solenoid valve; 23126, the third spray mechanism; 23127, the third air inlet; 23128, the third water collecting tank; 232, the first refrigeration unit; 2321, the second exhaust fan; 2322, the second spray mechanism; 233 , Second refrigeration unit; 2331, cooling pipe mechanism; 23311, second cooling coil; 23312, coolant pipe; 2332, fin plate; 2333, second water collecting tank; 2334, second air inlet; 2335, horizontal spray Shower mechanism; 234. Second cabinet; 235. Third cabinet; 240. Container; 241. Partition; 242. Ventilation net; 250. Distributor; 260. Liquid collector; 270. Fan wall.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only Some of the embodiments of this application are provided, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
如背景技术中所述,目前的数据中心的建设规模越来越大,服务器设备芯片的发热量也不断增大,数据中心节能的需求随之越来越高。特别是早期部署的集装箱数据中心,因涉及到业务升级,单机柜密度越来越高,传统的风冷模式不但耗电量大而且已逐渐不能满足数据中心中IT设备的散热需求。因此需要设计一种高效集成液冷数据中心,适用于传统业务的升级改造并实现高效节能。为解决上述问题,本发明创造性地提出了一种用于数据中心的冷却***及其控制方法,使用时根据实时监测的室外湿球温度判断启动第一冷源模块或第二冷源模块,设置两个冷源模块,够根据实际需要调用不同冷源模块对数据中心进行散热,满足散热效果的同时节约能源避免浪费。下面将结合具体实施例对本发明所提供的用于数据中心的冷却***及其控制方法进行具体介绍。As mentioned in the background art, the current construction scale of data centers is getting larger and larger, and the heat generated by server equipment chips is also increasing, and the demand for energy saving in data centers is getting higher and higher. Especially for the early deployment of container data centers, due to business upgrades, the density of single cabinets is getting higher and higher. The traditional air cooling mode not only consumes a lot of power, but also gradually cannot meet the cooling needs of IT equipment in the data center. Therefore, it is necessary to design an efficient integrated liquid-cooled data center that is suitable for upgrading traditional businesses and achieving high efficiency and energy saving. In order to solve the above problems, the present invention creatively proposes a cooling system and a control method for a data center. When used, the first cold source module or the second cold source module is judged to be started based on the real-time monitored outdoor wet bulb temperature, and the setting The two cold source modules can use different cold source modules to dissipate heat in the data center according to actual needs, meeting the heat dissipation effect while saving energy and avoiding waste. The cooling system and its control method for a data center provided by the present invention will be introduced in detail below with reference to specific embodiments.
实施例一:本实施例提供一种用于数据中心的冷却***,参照图1与图2所示,数据中心110包括液冷机柜111和设置于液冷机柜内的冷板服务器112;冷却***包括:安装于液冷机柜111侧壁的氟冷背板210、与冷板服务器112的冷板相连以对冷板制冷的第一冷源模块220和第二冷源模块230;第二冷源模块230包括与氟冷背板210连通以对氟冷背板210进行通氟制冷的氟冷单元231、为氟冷单元231降温的第一制冷单元232以及与第一冷源模块220连通以在第一冷源模块220故障时对冷板制冷的第二制冷单元233。Embodiment 1: This embodiment provides a cooling system for a data center. Referring to Figures 1 and 2, the data center 110 includes a liquid-cooled cabinet 111 and a cold plate server 112 disposed in the liquid-cooled cabinet; the cooling system It includes: a fluorine cooling back plate 210 installed on the side wall of the liquid cooling cabinet 111, a first cold source module 220 and a second cold source module 230 connected to the cold plate of the cold plate server 112 to cool the cold plate; the second cold source The module 230 includes a fluorine-cooling unit 231 that is connected to the fluorine-cooled back plate 210 to perform fluorine cooling on the fluorine-cooled back plate 210, a first refrigeration unit 232 that cools the fluorine-cooled unit 231, and a first cooling source module 220 that is connected to the fluorine-cooled back plate 210 for cooling. The second refrigeration unit 233 is used to cool the cold plate when the first cold source module 220 fails.
在一种实施方式中,***还包括集装箱240,数据中心110、第一冷源模块220和第二冷源模块230均设置于集装箱240内,数据中心110与集装箱240内壁之间设置有间隙,以便散热。具体的,第一冷源模块220、数据中心110和第二冷源模块230沿水平方向依次设置在集装箱240内,且第一冷源模块220、数据中心110和第二冷源模块230之间分别以隔板241间隔,隔板241沿集装箱240径向设置且其边缘与集装箱240的内壁重合,第一冷源模块220、第二冷源模块230分别设置于集装箱240的内部两端且集装箱240的两端端面均嵌设通风网242,以便第一、第二冷源模块与外界进行热量交换。数据中心110设置于集装箱240的中部,集装箱240的顶部密封,具体的,隔板241之间的集装箱240顶部密封。In one embodiment, the system also includes a container 240. The data center 110, the first cold source module 220 and the second cold source module 230 are all arranged in the container 240. There is a gap between the data center 110 and the inner wall of the container 240. to dissipate heat. Specifically, the first cold source module 220, the data center 110 and the second cold source module 230 are sequentially arranged in the container 240 along the horizontal direction, and between the first cold source module 220, the data center 110 and the second cold source module 230 They are separated by partitions 241. The partitions 241 are arranged in the radial direction of the container 240 and their edges coincide with the inner wall of the container 240. The first cold source module 220 and the second cold source module 230 are respectively arranged at both ends of the container 240 and the container 240. Ventilation nets 242 are embedded in both end faces of 240 to facilitate heat exchange between the first and second cold source modules and the outside world. The data center 110 is arranged in the middle of the container 240, and the top of the container 240 is sealed. Specifically, the top of the container 240 between the partitions 241 is sealed.
在一种实施方式中,数据中心110还包括设置于液冷机柜111顶部用于为液冷机柜111供电的供电单元。具体的,供电单元包括安装于液冷机柜111顶部的第一小母线113和第二小母线114。具体的,液冷机柜111有至少两个,且液冷机柜111的高度、深度均一致,每个液冷机柜111内设置有至少两台冷板服务器112。In one embodiment, the data center 110 further includes a power supply unit disposed on the top of the liquid cooling cabinet 111 for powering the liquid cooling cabinet 111 . Specifically, the power supply unit includes a first small busbar 113 and a second small busbar 114 installed on the top of the liquid cooling cabinet 111 . Specifically, there are at least two liquid-cooled cabinets 111, and the liquid-cooled cabinets 111 have the same height and depth. Each liquid-cooled cabinet 111 is provided with at least two cold plate servers 112.
优选的,冷却***还包括分液器250和集液器260,每个液冷机柜111的两侧分别安装有分液器250和集液器260,冷板服务器112通过软管分别与分液器250、集液器260连接。具体的,分液器250、集液器260的侧面排布有多个快速接头,每个冷板服务器112的两端分别通过软管与快速接头连接以使得冷板服务器112的两端分别与分液器250、集液器260连接。分液器250与第一冷源模块220的出液口连通,集液器260与第一冷源模块220的进液口连通,第一冷源模块220中的冷却液经管道进入分液器250,从分液器250的各快速接头进入每个冷板服务器112的冷板中吸热,吸热后的冷却液汇总进入集液器260,从集液器260流入第一冷源模块220中再次热交换降温,管道上安装有循环泵和电动阀实现冷却液循环。Preferably, the cooling system also includes a liquid distributor 250 and a liquid collector 260. The liquid distributor 250 and the liquid collector 260 are respectively installed on both sides of each liquid cooling cabinet 111. The cold plate server 112 is connected to the liquid distributor through a hose. The collector 250 and the liquid collector 260 are connected. Specifically, a plurality of quick connectors are arranged on the sides of the dispenser 250 and the liquid collector 260, and the two ends of each cold plate server 112 are connected to the quick connectors through hoses, so that the two ends of the cold plate server 112 are respectively connected to The liquid dispenser 250 and the liquid collector 260 are connected. The liquid distributor 250 is connected to the liquid outlet of the first cold source module 220, and the liquid collector 260 is connected to the liquid inlet of the first cold source module 220. The cooling liquid in the first cold source module 220 enters the liquid distributor through the pipeline. 250, from each quick connector of the liquid distributor 250, it enters the cold plate of each cold plate server 112 to absorb heat. The coolant after absorbing heat is collected into the liquid collector 260, and flows from the liquid collector 260 into the first cold source module 220. Heat exchange is carried out again to cool down, and a circulation pump and electric valve are installed on the pipeline to realize coolant circulation.
优选的,液冷机柜111的侧面还设置有风机墙270,氟冷背板210一端与液冷机柜111外侧面相贴,另一端与风机墙270相贴。液冷机柜111的前侧设置氟冷背板210和风机墙270,氟冷背板210设置于液冷机柜111于风机墙270之间,氟冷背板210一端与液冷机柜111侧壁相贴,另一面与风机墙270相贴设置,以快速高效地进行热量传递,对液冷机柜内的冷板服务器112降温。数据中心110产生的热量中约80%被第一冷源模块220或第二冷源模块230带走,剩余的热量通过氟冷背板210和风机墙270冷却。Preferably, a fan wall 270 is also provided on the side of the liquid cooling cabinet 111. One end of the fluorine cooling back plate 210 is in contact with the outer side of the liquid cooling cabinet 111, and the other end is in contact with the fan wall 270. A fluorine-cooled back plate 210 and a fan wall 270 are provided on the front side of the liquid-cooled cabinet 111. The fluoro-cooled back plate 210 is provided between the liquid-cooled cabinet 111 and the fan wall 270. One end of the fluoro-cooled back plate 210 is in contact with the side wall of the liquid-cooled cabinet 111. The other side is attached to the fan wall 270 to transfer heat quickly and efficiently to cool down the cold plate server 112 in the liquid cooling cabinet. About 80% of the heat generated by the data center 110 is taken away by the first cold source module 220 or the second cold source module 230 , and the remaining heat is cooled by the fluorine-cooled back plate 210 and the fan wall 270 .
优选的,第一冷源模块220包括:第一柜体221,第一柜体221顶部设置有第一排风口222且侧面设置有临近底部的第一进风口223;Preferably, the first cold source module 220 includes: a first cabinet 221 with a first air exhaust port 222 provided on the top and a first air inlet 223 near the bottom provided on the side;
挡水板224,挡水板224与第一排风口222之间设置有第一排风机225;The water baffle 224 has a first exhaust fan 225 disposed between the water baffle 224 and the first air outlet 222;
第一喷淋机构226,第一喷淋机构226与第一排风机225分别设置于挡水板224的两侧;第一喷淋机构226包括至少两个喷嘴,更具体的,挡水板224水平设置,第一排风机225位于挡水板224上方,至少两个喷嘴水平排列且位于挡水板224的下方。The first spray mechanism 226, the first spray mechanism 226 and the first exhaust fan 225 are respectively arranged on both sides of the water baffle 224; the first spray mechanism 226 includes at least two nozzles, more specifically, the water baffle 224 Set horizontally, the first exhaust fan 225 is located above the water barrier 224 , and at least two nozzles are arranged horizontally and located below the water barrier 224 .
填料227,填料227设置于第一喷淋机构226远离挡水板224的一侧,具体的,填料227设置于喷嘴下方,喷嘴面向填料喷水;The filler 227 is provided on the side of the first spray mechanism 226 away from the water barrier 224. Specifically, the filler 227 is provided below the nozzle, and the nozzle sprays water facing the filler;
第一冷却盘管228,第一冷却盘管228设置于填料227远离第一喷淋机构226的一侧,即第一冷却盘管228设置于填料227下方,第一冷却盘管228通过动力单元与数据中心110连通;具体的,第一冷却盘管228的进液口通过管道和集液器260相连,出液口通过管道和分液器150相连,动力单元包括安装在管道上的循环泵、电动阀、电动调节平衡阀和手动回水球阀(图未示)。The first cooling coil 228 is disposed on the side of the filler 227 away from the first spray mechanism 226, that is, the first cooling coil 228 is disposed below the filler 227. The first cooling coil 228 passes through the power unit. Connected to the data center 110; specifically, the liquid inlet of the first cooling coil 228 is connected to the liquid collector 260 through a pipe, and the liquid outlet is connected to the liquid distributor 150 through a pipe. The power unit includes a circulation pump installed on the pipe. , electric valve, electric regulating balance valve and manual water return ball valve (not shown).
第一集水池229,第一集水池229设置于第一柜体221的底部。The first water collecting tank 229 is provided at the bottom of the first cabinet 221 .
第一冷却盘管228、循环泵、电动阀、电动调节平衡阀、手动回水球阀、分液器250、集液器260、冷板服务器112形成一个封闭的***;通过第一冷源模块220制备的冷却液,第一冷却盘管228通过管路与数据中心110中液冷机柜111中的分液器250和集液器260连接,冷板服务器112通过管道将第一冷却盘管228的出液口与液冷机柜111内的分液器250连接,通过管道将第一冷却盘管228的进液口与液冷机柜111内的集液器260连接;冷却液通过分液器250快速接头与软管连接进入冷板服务器112吸收冷板服务器112产生的热量,吸热升温后的冷却液从冷板服务器112的出水口流出,经过软管、快速接头进入集液器260,后经过回水球阀进入回水总管,而后在循环泵的作用下再进入第一冷源模块220内的第一冷却盘管228内换热冷却。特别的,为了保证冷却液进入液冷机柜111的每一路分液器250的均衡性,在进口管路(位于冷却液流入分液器250之前的管路部分)设置了电动调节平衡阀,用以调节水力平衡、流量和压力。第一柜体221顶部出风、底部进风,在喷淋冷却作用下室外空气与第一冷却盘管228和换热芯体进行换热。The first cooling coil 228, circulation pump, electric valve, electric adjustment balance valve, manual water return ball valve, liquid distributor 250, liquid collector 260, and cold plate server 112 form a closed system; through the first cold source module 220 The prepared cooling liquid is connected to the first cooling coil 228 through pipelines and the liquid distributor 250 and liquid collector 260 in the liquid cooling cabinet 111 in the data center 110. The cold plate server 112 connects the first cooling coil 228 through pipelines. The liquid outlet is connected to the liquid distributor 250 in the liquid cooling cabinet 111, and the liquid inlet of the first cooling coil 228 is connected to the liquid collector 260 in the liquid cooling cabinet 111 through a pipeline; the cooling liquid passes through the liquid distributor 250 quickly The joint is connected to the hose and enters the cold plate server 112 to absorb the heat generated by the cold plate server 112. The coolant that absorbs heat and is heated flows out from the water outlet of the cold plate server 112, enters the liquid collector 260 through the hose and quick connector, and then passes through The return water ball valve enters the return water main pipe, and then enters the first cooling coil 228 in the first cold source module 220 for heat exchange and cooling under the action of the circulation pump. In particular, in order to ensure the balance of the coolant entering each distributor 250 of the liquid-cooled cabinet 111, an electric adjustment balance valve is installed in the inlet pipeline (the portion of the pipeline before the coolant flows into the distributor 250). To adjust hydraulic balance, flow and pressure. The air flows out from the top of the first cabinet 221 and flows in from the bottom. Under the action of spray cooling, the outdoor air exchanges heat with the first cooling coil 228 and the heat exchange core.
优选的,参照图2与图3所示:第二冷源模块230包括:侧面贴合设置且互相连通的第二柜体234和第三柜体235;氟冷单元231包括第一氟冷机构2311和第二氟冷机构2312;第一氟冷机构2312和第一制冷单元232、第二制冷单元233均设置于第二柜体234内,第二氟冷机构2312设置于第三柜体235内。Preferably, with reference to Figures 2 and 3, the second cold source module 230 includes: a second cabinet 234 and a third cabinet 235 that are arranged side by side and connected to each other; the fluorine cooling unit 231 includes a first fluorine cooling mechanism. 2311 and the second fluorine cooling mechanism 2312; the first fluorine cooling mechanism 2312, the first refrigeration unit 232, and the second refrigeration unit 233 are all arranged in the second cabinet 234, and the second fluorine cooling mechanism 2312 is arranged in the third cabinet 235 Inside.
优选的,第一氟冷机构2311包括:Preferably, the first fluorine cooling mechanism 2311 includes:
第一冷凝器23111、通氟接管23112、氟泵23113、第一电磁阀23114和第二电磁阀23115;通氟接管23112一端连通第一冷凝器23111和氟冷背板210,氟泵23113、第一电磁阀23114和第二电磁阀23115分别安装于通氟接管上23112;The first condenser 23111, the fluorine connecting pipe 23112, the fluorine pump 23113, the first solenoid valve 23114 and the second solenoid valve 23115; one end of the fluorine connecting pipe 23112 connects the first condenser 23111 and the fluorine cooling back plate 210, the fluorine pump 23113, and the second solenoid valve 23115. A solenoid valve 23114 and a second solenoid valve 23115 are respectively installed on the fluorine pipe 23112;
第一制冷单元232包括:第二排风机2321,第二排风机2321安装于第二柜体234内部顶端;The first refrigeration unit 232 includes: a second exhaust fan 2321. The second exhaust fan 2321 is installed at the top of the second cabinet 234;
第二喷淋机构2322,第一冷凝器23111位于第二排风机2321与第二喷淋机构2322之间,第二喷淋机构2322面向第一冷凝器23111对其喷淋。具体的,第二喷淋机构2322包括包括两列呈V形排布的喷嘴,且喷嘴形成的V形开口向上设置,喷嘴排布于V形夹角内,第二喷淋机构2322与喷淋泵连通,通过控制喷淋泵开关控制喷淋启停。第一冷凝器23111有两个且呈V形排列,两个第一冷凝器23111位于第二喷淋机构2322所形成的V形夹角内且与第二喷淋机构2322平行,便于第二喷淋机构2322能覆盖喷淋第一冷凝器23111。The second spray mechanism 2322 and the first condenser 23111 are located between the second exhaust fan 2321 and the second spray mechanism 2322. The second spray mechanism 2322 faces the first condenser 23111 and sprays it. Specifically, the second spray mechanism 2322 includes two rows of nozzles arranged in a V-shape, and the V-shaped openings formed by the nozzles are arranged upward, and the nozzles are arranged in the angle of the V-shape. The second spray mechanism 2322 is connected with the spray The pump is connected, and the start and stop of the spray are controlled by controlling the switch of the spray pump. There are two first condensers 23111 arranged in a V shape. The two first condensers 23111 are located within the V-shaped angle formed by the second spray mechanism 2322 and are parallel to the second spray mechanism 2322 to facilitate the second spray. The shower mechanism 2322 can cover and shower the first condenser 23111.
优选的,第二制冷单元233包括:Preferably, the second refrigeration unit 233 includes:
冷却管机构2331,冷却管机构2331包括第二冷却盘管23311以及冷却液接管23312,第二冷却盘管23311的一端通过冷却液接管23312与数据中心110连通,另一端通过冷却液接管23312与第一冷源模块220连通。具体的,第二冷却盘管23311的顶部接口(靠近第二排风机一侧的接口)通过冷却液接管23312与数据中心110中的分液器250连通,底部接口通过冷却液接管23312与第一冷源模块220中与集液器260相连的软管连通。冷却管机构2331与第二排风机2321分别设置于第二喷淋机构2322的两侧;Cooling pipe mechanism 2331. The cooling pipe mechanism 2331 includes a second cooling coil 23311 and a cooling liquid pipe 23312. One end of the second cooling coil 23311 is connected to the data center 110 through the cooling liquid pipe 23312, and the other end is connected to the data center 110 through the cooling liquid pipe 23312. A cold source module 220 is connected. Specifically, the top interface of the second cooling coil 23311 (the interface near the second exhaust fan) is connected to the liquid distributor 250 in the data center 110 through the cooling liquid pipe 23312, and the bottom interface is connected to the first cooling coil through the cooling liquid pipe 23312. The hose in the cold source module 220 is connected to the liquid collector 260 . The cooling pipe mechanism 2331 and the second exhaust fan 2321 are respectively provided on both sides of the second spray mechanism 2322;
翅片板2332,翅片板2332与第二冷却盘管23311连接且沿第二冷却盘管23311周向环绕设置;The fin plate 2332 is connected to the second cooling coil 23311 and is arranged around the circumference of the second cooling coil 23311;
第二集水池2333,第二集水池2333设置于第二柜体234的内部底部;第二柜体234的顶部开设第二排风口(图未示),第二柜体234的侧面底部开设第二进风口2334。The second water collecting tank 2333 is provided at the inner bottom of the second cabinet 234; a second air outlet (not shown) is provided on the top of the second cabinet 234, and a second air outlet (not shown) is provided on the side bottom of the second cabinet 234. Second air inlet 2334.
第二氟冷机构2312包括:The second fluorine cooling mechanism 2312 includes:
第三排风机23121,第三排风机23121设置于第三柜体235侧面且垂直于第二排风机2321;The third row fan 23121 is provided on the side of the third cabinet 235 and is perpendicular to the second row fan 2321;
第二冷凝器23122,第二冷凝器23122设置于第三柜体235内部顶部;更优选的,第二冷凝器23122相对于第三柜体235中心轴倾斜设置;The second condenser 23122 is disposed on the top of the interior of the third cabinet 235; more preferably, the second condenser 23122 is disposed obliquely relative to the central axis of the third cabinet 235;
压缩机23123,压缩机23123安装于第三柜体235内部底部,第二冷凝器23122、氟冷背板210和压缩机23123之间分别以管路连接形成闭合回路,第二冷凝器23122与氟冷背板210之间的管路上安装有第三电磁阀23124,所述压缩机与所述氟冷背板之间的管路上安装有第四电磁阀23125;The compressor 23123 is installed at the bottom of the third cabinet 235. The second condenser 23122, the fluorine-cooled back plate 210 and the compressor 23123 are connected by pipelines to form a closed loop. The second condenser 23122 and the fluorine-cooled back plate 23123 A third solenoid valve 23124 is installed on the pipeline between the cold back plates 210, and a fourth solenoid valve 23125 is installed on the pipeline between the compressor and the fluorine cold back plate;
第三喷淋机构23126;具体的,第三喷淋机构23126包括水平排列的至少两个喷嘴,第三喷淋机构23126面向第二冷凝器23122喷淋;The third spray mechanism 23126; specifically, the third spray mechanism 23126 includes at least two nozzles arranged horizontally, and the third spray mechanism 23126 sprays facing the second condenser 23122;
第三进风口23127,第三进风口23127开设于第三柜体235侧面,第三喷淋机构23126位于第三进风口23127与第二冷凝器23122之间,即第三喷淋机构23126的高度高于第三进风口23127的顶边高度且低于第二冷凝器23122的底面高度;The third air inlet 23127 is opened on the side of the third cabinet 235, and the third spray mechanism 23126 is located between the third air inlet 23127 and the second condenser 23122, that is, the height of the third spray mechanism 23126 Higher than the top height of the third air inlet 23127 and lower than the bottom height of the second condenser 23122;
第三集水池23128,第三集水池1345设置于第三柜体132内部底部。The third water collecting tank 23128 and the third water collecting tank 1345 are provided at the inner bottom of the third cabinet 132 .
第二冷源模块230在顶部设置第二排风机2321,下面设置第一冷凝器23111及为其喷淋的第二喷淋机构2322,在第一冷凝器23111下方设置有水平喷淋机构2335,主要为下方的翅片板2332、第二冷却盘管23311喷淋冷却、在第二冷却盘管23311下方左侧为第二进风口2334,设置有第二集水池2333和喷淋泵。The second cooling source module 230 is provided with a second exhaust fan 2321 at the top, a first condenser 23111 and a second spray mechanism 2322 for spraying it below, and a horizontal spray mechanism 2335 is provided below the first condenser 23111. It mainly includes the fin plate 2332 below and the second cooling coil 23311 for spray cooling. On the left side below the second cooling coil 23311 is the second air inlet 2334, which is equipped with a second water collection tank 2333 and a spray pump.
第二冷源模块230主要为液冷机柜111侧面的氟冷背板210提供冷源,为数据中心110内除了冷板散热外的余热散热,通过风机作用将在冷板服务器112升温后的热空气吸入氟冷背板210内冷却降温,降温后的空气再进入环境中,通过液冷机柜111的后侧(与氟冷背板相贴面相对的一侧)重新进入液冷机柜111进而重新进入冷板服务器112;同时,由于第二冷源模块230与数据中心110相连通的管路与数据中心110与第一冷源模块220相连通的管路相连通,第二冷源模块230在第一冷源模块220出现故障时,通过第二冷源模块230内的第二冷却盘管23311为冷板服务器112冷板提供备用冷源。第二冷却盘管23311与翅片板2332连接,翅片板2332增加了整体的换热面积,通过喷淋冷却,可以增强换热。The second cold source module 230 mainly provides a cold source for the fluorine-cooled back plate 210 on the side of the liquid-cooled cabinet 111, dissipates the waste heat in the data center 110 except the cold plate heat dissipation, and uses the fan action to heat up the cold plate server 112. The air is sucked into the fluorine-cooled back plate 210 for cooling. The cooled air then enters the environment and re-enters the liquid-cooled cabinet 111 through the rear side of the liquid-cooled cabinet 111 (the side opposite to the fluoro-cooled back plate). Enter the cold plate server 112; at the same time, because the pipeline connecting the second cold source module 230 and the data center 110 is connected with the pipeline connecting the data center 110 and the first cold source module 220, the second cold source module 230 is in When the first cold source module 220 fails, a backup cold source is provided for the cold plate of the cold plate server 112 through the second cooling coil 23311 in the second cold source module 230 . The second cooling coil 23311 is connected to the fin plate 2332. The fin plate 2332 increases the overall heat exchange area and can enhance heat exchange through spray cooling.
第一冷凝器23111、氟泵23113、外部管路上的第一电磁阀23114、第二电磁阀23115、安装于连接第一冷凝器23111与氟冷背板210之间的管路上且靠近氟冷背板210的电子膨胀阀、氟冷背板210、管路组成自然冷源氟冷回路,回路内为氟利昂制冷剂,从氟冷背板210吸热气化的制冷剂经第二电磁阀23115进入第一冷凝器23111,室外风从第二进风口2334经第二喷淋机构2322喷淋冷却至湿球温度,而后与第一冷凝器23111高效换热,冷凝后制冷剂经氟泵23113、第一电磁阀23114后再经电子膨胀阀进入各液冷机柜111的氟冷背板210(第一电磁阀23114开启、第二电磁阀23115开启,第三电磁阀23124关闭、第四电磁阀23125关闭)。The first condenser 23111, the fluorine pump 23113, the first solenoid valve 23114 and the second solenoid valve 23115 on the external pipeline are installed on the pipeline connecting the first condenser 23111 and the fluorine-cooled back plate 210 and are close to the fluorine-cooled back plate. The electronic expansion valve of the plate 210, the fluorine-cooled back plate 210, and the pipeline form a natural cooling source fluorine-cooled circuit. The circuit is Freon refrigerant. The refrigerant that absorbs heat and vaporizes from the fluoro-cooled back plate 210 enters through the second solenoid valve 23115. In the first condenser 23111, the outdoor air is sprayed from the second air inlet 2334 through the second spray mechanism 2322 and cooled to the wet bulb temperature, and then efficiently exchanges heat with the first condenser 23111. The condensed refrigerant is passed through the fluorine pump 23113 and the first condenser 23111. After a solenoid valve 23114, it enters the fluorine-cooled back plate 210 of each liquid-cooled cabinet 111 through the electronic expansion valve (the first solenoid valve 23114 is opened, the second solenoid valve 23115 is opened, the third solenoid valve 23124 is closed, and the fourth solenoid valve 23125 is closed ).
第二冷凝器23122、压缩机23123、外部管路上的第三电磁阀23124、第四电磁阀23125、电子膨胀阀、氟冷背板210组成机械制冷氟冷回路,回路内为氟利昂制冷剂,从氟冷背板210吸热气化的制冷剂经第三电磁阀23124进入压缩机23123,在压缩机23123压缩后进入第二冷凝器23122,第二冷凝器23122为平板型冷凝器,室外风经第三进风口23127经水平喷淋机构23126喷淋冷却至湿球温度,而后与第二冷凝器23122高效换热,冷凝后制冷剂经第四电磁阀23125后再经电子膨胀阀进入各液冷机柜111的氟冷背板210(第三电磁阀23124开启、第四电磁阀23125开启、第一电磁阀23114关闭、第二电磁阀23115关闭)。The second condenser 23122, the compressor 23123, the third solenoid valve 23124, the fourth solenoid valve 23125 on the external pipeline, the electronic expansion valve, and the fluorine-cooled back plate 210 form a mechanical refrigeration fluorine-cooled circuit. The circuit is filled with Freon refrigerant. The refrigerant that absorbs heat and vaporizes in the fluorine-cooled back plate 210 enters the compressor 23123 through the third solenoid valve 23124. After being compressed by the compressor 23123, it enters the second condenser 23122. The second condenser 23122 is a flat-plate condenser, and the outdoor air passes through The third air inlet 23127 is sprayed and cooled to the wet bulb temperature by the horizontal spray mechanism 23126, and then efficiently exchanges heat with the second condenser 23122. The condensed refrigerant passes through the fourth solenoid valve 23125 and then enters each liquid cooling unit through the electronic expansion valve. The fluorine-cooled back plate 210 of the cabinet 111 (the third solenoid valve 23124 is opened, the fourth solenoid valve 23125 is opened, the first solenoid valve 23114 is closed, and the second solenoid valve 23115 is closed).
本实施例所提供的用于数据中心的冷却***,数据中心包括液冷机柜和设置于液冷机柜内的冷板服务器;冷却***包括:安装于液冷机柜侧壁的氟冷背板、与冷板服务器的冷板相连以对冷板制冷的第一冷源模块和第二冷源模块;第二冷源模块包括与氟冷背板连通以对氟冷背板进行通氟制冷的氟冷单元、为氟冷单元降温的第一制冷单元以及与第一冷源模块连通以在第一冷源模块故障时对冷板制冷的第二制冷单元;使用时首先采用第一冷源模块对冷板服务器冷板制冷,并采用氟冷单元为液冷机柜侧面氟冷背板通氟制冷,当实时监测到第一冷源模块故障时采用与第一冷源模块连通的第二制冷单元替代第一冷源模块对冷板制冷,并根据实时监测的室外湿球温度判断是否启动第一制冷单元加强氟冷单元的制冷效果,能够根据实际需要启动不同的单元对数据中心进行散热,满足散热效果的同时节约能源避免浪费。This embodiment provides a cooling system for a data center. The data center includes a liquid-cooled cabinet and a cold plate server installed in the liquid-cooled cabinet. The cooling system includes: a fluorine-cooled back plate installed on the side wall of the liquid-cooled cabinet, and The cold plate of the cold plate server is connected to a first cold source module and a second cold source module for cooling the cold plate; the second cold source module includes a fluorine cold source module that is connected to the fluorine-cooled back plate to pass fluorine and cool the fluorine-cooled back plate. unit, a first refrigeration unit that cools the fluorine cooling unit, and a second refrigeration unit that is connected to the first cold source module to cool the cold plate when the first cold source module fails; when in use, the first cold source module is first used to cool the cold plate. The server cold plate is refrigerated, and a fluorine cooling unit is used to pass fluorine refrigeration to the fluorine cooling back panel on the side of the liquid cooling cabinet. When a failure of the first cold source module is detected in real time, a second refrigeration unit connected to the first cold source module is used to replace the first cold source module. A cold source module cools the cold plate, and determines whether to start the first refrigeration unit based on the real-time monitored outdoor wet bulb temperature to enhance the cooling effect of the fluorine cooling unit. It can start different units according to actual needs to dissipate heat in the data center to meet the heat dissipation effect. Save energy and avoid waste at the same time.
实施例二:与实施例一相对应的,本实施例提供一种用于数据中心的冷却***控制方法,使用如实施例一所提供的用于数据中心的冷却***,参照图4所示,方法包括:Embodiment 2: Corresponding to Embodiment 1, this embodiment provides a cooling system control method for a data center, using the cooling system for data centers provided in Embodiment 1, as shown in Figure 4. Methods include:
S410、按预设操作规则启动第一冷源模块为液冷服务器的冷板制冷,并启动氟冷单元为液冷机柜侧面氟冷背板通氟制冷。S410. According to the preset operation rules, start the first cold source module to cool the cold plate of the liquid-cooled server, and start the fluorine-cooling unit to pass fluorine cooling to the fluorine-cooled backplate on the side of the liquid-cooled cabinet.
具体的,设置冷板服务器的液冷冷板供水温度40℃,回水温度50℃,在第一冷源模块正常运行时采用第一冷源模块中的第一冷却盘管对回水降温冷却,通过第一冷源模块内第一喷淋机构的喷淋冷却+第一风机变频调节维持温度目标。Specifically, the water supply temperature of the liquid cooling cold plate of the cold plate server is set to 40°C, and the return water temperature is 50°C. When the first cold source module is operating normally, the first cooling coil in the first cold source module is used to cool the return water. , maintaining the temperature target through the spray cooling of the first spray mechanism in the first cold source module + the frequency conversion adjustment of the first fan.
根据室外当前湿球温度启用机械制冷氟冷或自然冷源氟冷,具体包括:Enable mechanical refrigeration fluorine cooling or natural cooling source fluorine cooling according to the current outdoor wet bulb temperature, including:
室外当前湿球温度≥20℃时,启用机械制冷氟冷,即启用第二氟冷机构对氟冷背板制冷,第三排风机变频运行,关闭第一氟冷机构;When the current outdoor wet bulb temperature is ≥20°C, the mechanical refrigeration fluorine cooling is enabled, that is, the second fluorine cooling mechanism is enabled to cool the fluorine cooling back plate, the third exhaust fan operates at a variable frequency, and the first fluorine cooling mechanism is turned off;
室外当前湿球温度<20℃时,启用自然冷源氟冷,即启用第一氟冷机构和第一制冷单元对氟冷背板制冷,采取氟泵+喷淋的模式进行冷却制冷,第二排风机变频运行。When the current outdoor wet bulb temperature is <20°C, the natural cooling source fluorine cooling is enabled, that is, the first fluorine cooling mechanism and the first refrigeration unit are enabled to cool the fluorine cooling back plate, and the fluorine pump + spray mode is used for cooling and refrigeration. The exhaust fan operates with variable frequency.
S420、监测实时室外湿球温度和第一冷源模块的实时运行状况。S420: Monitor the real-time outdoor wet bulb temperature and the real-time operating status of the first cold source module.
具体的,湿球温度就是当前环境仅通过蒸发水分所能达到的最低温度,与本实施例中,室外湿球温度采取现有的测量方法,本实施例对具体测量方法不作限定。示例性的,在水银温度计的水银球体包上脱脂纱布,并将脱脂纱布的下端浸入盛水的容器中,脱脂纱布在毛细管作用下经常处于湿润状态,由此制成湿球温度计。将湿球温度计置于室外温度和湿度的流动不饱和空气中,假设开始时脱脂纱布中水分(以下简称水分)的温度与空气的温度相同,但因不饱和空气和水分之间存在湿度差,水分必然要气化,水分向空气主流中扩散,气化所需要的汽化热只能由水分本身温度下降放出显热来供给。水温下降后,与空气间出现温度差,空气即将因这种温度差而产生显热传给水分,但水分温度仍继续下降放出显热,以弥补汽化水分不足的热量,直至空气传给水分的显热等于水分气化所需要的汽化热时,湿球温度计上的温度维持稳定,这种稳定温度即为室外湿球温度。Specifically, the wet bulb temperature is the lowest temperature that the current environment can reach only by evaporating water. In this embodiment, the outdoor wet bulb temperature adopts the existing measurement method. This embodiment does not limit the specific measurement method. For example, the mercury sphere of a mercury thermometer is wrapped with degreasing gauze, and the lower end of the degreasing gauze is immersed in a container containing water. The degreasing gauze is often in a moist state under capillary action, thereby making a wet bulb thermometer. Place the wet bulb thermometer in flowing unsaturated air with outdoor temperature and humidity. It is assumed that the temperature of the moisture (hereinafter referred to as moisture) in the skim gauze is the same as the temperature of the air at the beginning. However, due to the humidity difference between the unsaturated air and the moisture, Moisture must be gasified, and the moisture diffuses into the mainstream of the air. The heat of vaporization required for gasification can only be supplied by the sensible heat released by the temperature drop of the moisture itself. After the water temperature drops, a temperature difference appears between the water and the air. The air will generate sensible heat and transfer it to the water due to this temperature difference. However, the temperature of the water will continue to drop and release sensible heat to make up for the insufficient heat of vaporized water until the air transfers the water to the water. When the sensible heat is equal to the heat of vaporization required for moisture to vaporize, the temperature on the wet bulb thermometer remains stable, and this stable temperature is the outdoor wet bulb temperature.
第一冷源模块的运行状况具体通过监测第一冷却盘管的进出口温度差进行判定,当进出口温度差小于预设阈值时,证明第一冷源模块的制冷异常,第一冷源模块的运行状况异常,进出口温度差大于或等于预设阈值时,第一冷源模块的运行状况正常。The operating status of the first cold source module is specifically determined by monitoring the inlet and outlet temperature difference of the first cooling coil. When the inlet and outlet temperature difference is less than the preset threshold, it is proved that the cooling of the first cold source module is abnormal, and the first cold source module The operating status of the first cold source module is abnormal and the inlet and outlet temperature difference is greater than or equal to the preset threshold, the operating status of the first cold source module is normal.
S430、基于第一冷源模块的运行状况确定是否需要启动第二制冷单元替代第一冷源模块为冷板制冷,并基于实时室外湿球温度确定是否需要切换氟冷单元运行模式。S430. Determine whether the second refrigeration unit needs to be started to replace the first cold source module for cold plate refrigeration based on the operating status of the first cold source module, and determine whether the operating mode of the fluorine cooling unit needs to be switched based on the real-time outdoor wet bulb temperature.
具体的,当第一冷源模块的运行状况异常时,判断为需要启动第二冷源模块中的第二制冷单元;Specifically, when the operating status of the first cold source module is abnormal, it is determined that the second refrigeration unit in the second cold source module needs to be started;
室外当前湿球温度≥20℃时,启用机械制冷氟冷,即启用第二氟冷机构对氟冷背板制冷,第三排风机变频运行,关闭第一氟冷机构;When the current outdoor wet bulb temperature is ≥20°C, the mechanical refrigeration fluorine cooling is enabled, that is, the second fluorine cooling mechanism is enabled to cool the fluorine cooling back plate, the third exhaust fan operates at a variable frequency, and the first fluorine cooling mechanism is turned off;
室外当前湿球温度<20℃时,启用自然冷源氟冷,即启用第一氟冷机构和第一制冷单元对氟冷背板制冷,采取氟泵+喷淋的模式进行冷却制冷,第二排风机变频运行。When the current outdoor wet bulb temperature is <20°C, the natural cooling source fluorine cooling is enabled, that is, the first fluorine cooling mechanism and the first refrigeration unit are enabled to cool the fluorine cooling back plate, and the fluorine pump + spray mode is used for cooling and refrigeration. The exhaust fan operates with variable frequency.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于方法实施例而言,由于其基于于***实施例,所以描述得比较简单,相关之处参见***实施例的部分说明即可。以上所描述的***实施例仅仅是示意性的,可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。Each embodiment in this specification is described in a progressive manner. The same and similar parts between the various embodiments can be referred to each other. Each embodiment focuses on its differences from other embodiments. In particular, for the method embodiment, since it is based on the system embodiment, the description is relatively simple. For relevant details, please refer to the partial description of the system embodiment. The system embodiment described above is only illustrative, and some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
另外需要说明的是:本申请中术语“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”、“第四”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, it should be noted that the terms "first", "second", "third" and "fourth" in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying Indicates the number of technical characteristics. Thus, features defined as "first", "second", "third", and "fourth" may explicitly or implicitly include one or more of these features.
当然上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明主要技术方案的精神实质所做的修饰,都应涵盖在本发明的保护范围之内。Of course, the above embodiments are only for illustrating the technical concepts and features of the present invention. Their purpose is to enable those familiar with this technology to understand the content of the present invention and implement it accordingly, and cannot limit the scope of protection of the present invention. All modifications made based on the spirit of the main technical solution of the present invention should be included in the protection scope of the present invention.
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