CN114045602A - 一种抗寒棉涤面料及生产工艺 - Google Patents
一种抗寒棉涤面料及生产工艺 Download PDFInfo
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- 210000004243 sweat Anatomy 0.000 claims abstract description 26
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- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 23
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- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 23
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 23
- 239000011425 bamboo Substances 0.000 claims abstract description 23
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 18
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- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 12
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- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 6
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Abstract
本发明公开了一种抗寒棉涤面料及生产工艺,包括抗寒面料,所述抗寒面料包括保温布和防风布,所述保温布由疏孔型网绳纺成,所述疏孔型网绳由棉涤纱线和棉线编织制成,所述保温布缝设于防风布内侧,所述防风布为珠光布裁制制成,所述棉涤纱线上绕设有竹碳纤维纱线。本发明面料具备良好的的导湿效果同时,可有效降低静电的产生,能够使面料吸湿排汗效果更加显著,保持织物原有导湿快干,且利用疏孔型网绳制成的面料内部排布有密集的孔洞,从而能够有效保存有大量的空气,能够大大降低面料内部与外界的换热速度,实现保温效果,利用防风布的使用,可实现对外界的水渍和风流进行抵挡,进一步提高整体面料的保温型,起到较好的抗寒效果。
Description
技术领域
本发明属于面料技术领域,具体涉及一种抗寒棉涤面料及生产工艺。
背景技术
目前的棉涤在使用时,其内部纱线结构均为精密交织连接,使得其内部无法储存空气,造成内外空气换热效率较高,造成热能流失,无法实现抗寒效果。为此,我们提出一种抗寒棉涤面料及生产工艺。
发明内容
本发明的目的在于提供一种抗寒棉涤面料及生产工艺,具备良好的的导湿效果同时,可有效降低静电的产生,能够使面料吸湿排汗效果更加显著,保持织物原有导湿快干,且利用疏孔型网绳制成的面料内部排布有密集的孔洞,从而能够有效保存有大量的空气,能够大大降低面料内部与外界的换热速度,实现保温效果,利用防风布的使用,可实现对外界的水渍和风流进行抵挡,进一步提高整体面料的保温型,起到较好的抗寒效果,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种抗寒棉涤面料,包括抗寒面料,所述抗寒面料包括保温布和防风布,所述保温布由疏孔型网绳纺成,所述疏孔型网绳由棉涤纱线和棉线编织制成,所述保温布缝设于防风布内侧,所述防风布为珠光布裁制制成,所述棉涤纱线上绕设有竹碳纤维纱线。
一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线30-50重量份、棉线20-30重量份、竹碳纤维纱线20-30重量份、珠光布20-30重量份、柔软剂0.001-0.003重量份、吸湿排汗剂0.002-0.005重量份、抗皱剂0.001-0.005重量份和除菌剂0.001-0.006重量份;
具体生产工艺如下:
步骤一:取1-4股棉涤纱线和1-3股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取1-4股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为180-210根/in,纬向密度70-90根/in;面料断裂强力≥ 250-280N;缩水率≤8-10%,随后在低温空气环境下进行吸风处理,且吸风负压为2200Pa-2500Pa,且吸风角度为3°-9°,得到疏孔密度为30-50%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳,随后取两组疏孔型网绳作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为150-170根/in,纬向密度70-90根/in,得到多密孔叠落式的保温布;
步骤四:检查保温布是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以 30-50℃加入吸湿排汗剂和柔软剂慢升温1℃/min至75-85℃保温处理20-50min 后,添加辅助剂和抗皱剂,以70-100℃煮泡10-20min加入乙酸和硫酸钠,再以 105-110℃煮制40-60min后加入氮粉,以70-85℃煮制10-20min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为90-105℃,且干燥时间60-80s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布;
步骤七:将制备好的防风布以缝合的方式缝设于得到的保温布外侧,实现对保温布进行防风防水,形成抗寒面料。
进一步地,所述保温布内侧通过磨毛机进行磨毛处理。
进一步地,所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液20-25重量份、四氟化碳30-43重量份、四氟乙烯10-12重量份、聚氧乙烯醚23-30重量份。
进一步地,所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水60-75 重量份、乙酸1-2重量份、硫酸钠0.3-0.8重量份、氮粉0.5-0.7重量份。
进一步地,所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
进一步地,所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以 2:1:1:20比例混合得到。
与现有技术相比,本发明的有益效果是:本发明面料具备良好的的导湿效果同时,可有效降低静电的产生,能够使面料吸湿排汗效果更加显著,保持织物原有导湿快干,且利用疏孔型网绳制成的面料内部排布有密集的孔洞,从而能够有效保存有大量的空气,能够大大降低面料内部与外界的换热速度,实现保温效果,利用防风布的使用,可实现对外界的水渍和风流进行抵挡,进一步提高整体面料的保温型,起到较好的抗寒效果。
附图说明
图1为本发明一种抗寒棉涤面料及生产工艺的整体结构示意图。
图2为本发明一种抗寒棉涤面料及生产工艺的疏孔型网绳结构示意图。
图3为本发明一种抗寒棉涤面料及生产工艺的疏孔型网绳铺平后结构示意图。
图中:1、抗寒面料;2、防风布;3、保温布;4、疏孔型网绳;5、棉涤纱线;6、棉线。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
如图1-3所示,一种抗寒棉涤面料,包括抗寒面料1,所述抗寒面料1包括保温布3和防风布2,所述保温布3由疏孔型网绳4纺成,所述疏孔型网绳4由棉涤纱线5和棉线6编织制成,所述保温布3缝设于防风布2内侧,所述防风布2为珠光布裁制制成,所述棉涤纱线5上绕设有竹碳纤维纱线。
一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线50重量份、棉线30重量份、竹碳纤维纱线30重量份、珠光布30重量份、柔软剂0.003重量份、吸湿排汗剂0.005重量份、抗皱剂0.005重量份和除菌剂0.006重量份;
具体生产工艺如下:
步骤一:取4股棉涤纱线和3股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取4股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为210根/in,纬向密度90根/in;面料断裂强力≥280N;缩水率≤10%,随后在低温空气环境下进行吸风处理,且吸风负压为2500Pa,且吸风角度为9°,得到疏孔密度为50%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳4,随后取两组疏孔型网绳4作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为170根/in,纬向密度90根/in,得到多密孔叠落式的保温布3;
步骤四:检查保温布3是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以50℃加入吸湿排汗剂和柔软剂慢升温1℃/min至85℃保温处理20-50min后,添加辅助剂和抗皱剂,以100℃煮泡20min加入乙酸和硫酸钠,再以110℃煮制 60min后加入氮粉,以85℃煮制20min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为105℃,且干燥时间80s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布2;
步骤七:将制备好的防风布2以缝合的方式缝设于得到的保温布3外侧,实现对保温布3进行防风防水,形成抗寒面料1。
其中,所述保温布3内侧通过磨毛机进行磨毛处理。
其中,所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液25重量份、四氟化碳43重量份、四氟乙烯 12重量份、聚氧乙烯醚30重量份。
其中,所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水75重量份、乙酸2重量份、硫酸钠0.8重量份、氮粉0.7重量份。
其中,所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
其中,所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以2:1:1:20 比例混合得到。
实施例2
如图1-3所示,一种抗寒棉涤面料,包括抗寒面料1,所述抗寒面料1包括保温布3和防风布2,所述保温布3由疏孔型网绳4纺成,所述疏孔型网绳4由棉涤纱线5和棉线6编织制成,所述保温布3缝设于防风布2内侧,所述防风布2为珠光布裁制制成,所述棉涤纱线5上绕设有竹碳纤维纱线。
一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线38重量份、棉线24重量份、竹碳纤维纱线25重量份、珠光布23重量份、柔软剂0.002重量份、吸湿排汗剂0.003重量份、抗皱剂0.003重量份和除菌剂0.003重量份;
具体生产工艺如下:
步骤一:取2股棉涤纱线和2股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取2股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为195根/in,纬向密度75根/in;面料断裂强力≥260N;缩水率≤9%,随后在低温空气环境下进行吸风处理,且吸风负压为2300Pa,且吸风角度为5°,得到疏孔密度为35%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳4,随后取两组疏孔型网绳4作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为155根/in,纬向密度75根/in,得到多密孔叠落式的保温布3;
步骤四:检查保温布3是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以35℃加入吸湿排汗剂和柔软剂慢升温1℃/min至77℃保温处理25min后,添加辅助剂和抗皱剂,以85℃煮泡12min加入乙酸和硫酸钠,再以103℃煮制50min 后加入氮粉,以75℃煮制12min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为93℃,且干燥时间65s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布2;
步骤七:将制备好的防风布2以缝合的方式缝设于得到的保温布3外侧,实现对保温布3进行防风防水,形成抗寒面料1。
其中,所述保温布3内侧通过磨毛机进行磨毛处理。
其中,所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液22重量份、四氟化碳35重量份、四氟乙烯 11重量份、聚氧乙烯醚25重量份。
其中,所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水65重量份、乙酸1重量份、硫酸钠0.4重量份、氮粉0.6重量份。
其中,所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
其中,所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以2:1:1:20 比例混合得到。
实施例3
如图1-3所示,一种抗寒棉涤面料,包括抗寒面料1,所述抗寒面料1包括保温布3和防风布2,所述保温布3由疏孔型网绳4纺成,所述疏孔型网绳4由棉涤纱线5和棉线6编织制成,所述保温布3缝设于防风布2内侧,所述防风布2为珠光布裁制制成,所述棉涤纱线5上绕设有竹碳纤维纱线。
一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线40重量份、棉线25重量份、竹碳纤维纱线25重量份、珠光布25重量份、柔软剂0.002重量份、吸湿排汗剂0.004重量份、抗皱剂0.004重量份和除菌剂0.004重量份;
具体生产工艺如下:
步骤一:取3股棉涤纱线和2股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取3股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为200根/in,纬向密度85根/in;面料断裂强力≥270N;缩水率≤9%,随后在低温空气环境下进行吸风处理,且吸风负压为2400Pa,且吸风角度为7°,得到疏孔密度为40%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳4,随后取两组疏孔型网绳4作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为165根/in,纬向密度85根/in,得到多密孔叠落式的保温布3;
步骤四:检查保温布3是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以45℃加入吸湿排汗剂和柔软剂慢升温1℃/min至80℃保温处理40min后,添加辅助剂和抗皱剂,以90℃煮泡18min加入乙酸和硫酸钠,再以108℃煮制50min 后加入氮粉,以78℃煮制1min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为95℃,且干燥时间75s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布2;
步骤七:将制备好的防风布2以缝合的方式缝设于得到的保温布3外侧,实现对保温布3进行防风防水,形成抗寒面料1。
其中,所述保温布3内侧通过磨毛机进行磨毛处理。
其中,所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液24重量份、四氟化碳38重量份、四氟乙烯 11.5重量份、聚氧乙烯醚28重量份。
其中,所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水65重量份、乙酸1.5重量份、硫酸钠0.6重量份、氮粉0.6重量份。
其中,所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
其中,所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以2:1:1:20 比例混合得到。
实施例4
如图1-3所示,一种抗寒棉涤面料,包括抗寒面料1,所述抗寒面料1包括保温布3和防风布2,所述保温布3由疏孔型网绳4纺成,所述疏孔型网绳4由棉涤纱线5和棉线6编织制成,所述保温布3缝设于防风布2内侧,所述防风布2为珠光布裁制制成,所述棉涤纱线5上绕设有竹碳纤维纱线。
一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线30重量份、棉线20重量份、竹碳纤维纱线20重量份、珠光布20重量份、柔软剂0.001重量份、吸湿排汗剂0.002重量份、抗皱剂0.001重量份和除菌剂0.001重量份;
具体生产工艺如下:
步骤一:取1股棉涤纱线和1股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取1股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为180根/in,纬向密度70根/in;面料断裂强力≥250N;缩水率≤8%,随后在低温空气环境下进行吸风处理,且吸风负压为2200Pa,且吸风角度为3°,得到疏孔密度为30%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳4,随后取两组疏孔型网绳4作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为150根/in,纬向密度70根/in,得到多密孔叠落式的保温布3;
步骤四:检查保温布3是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以30℃加入吸湿排汗剂和柔软剂慢升温1℃/min至75℃保温处理20min后,添加辅助剂和抗皱剂,以70℃煮泡10min加入乙酸和硫酸钠,再以105℃煮制40min 后加入氮粉,以70℃煮制10min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为90℃,且干燥时间60s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布2;
步骤七:将制备好的防风布2以缝合的方式缝设于得到的保温布3外侧,实现对保温布3进行防风防水,形成抗寒面料1。
其中,所述保温布3内侧通过磨毛机进行磨毛处理。
其中,所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液20重量份、四氟化碳30重量份、四氟乙烯 10重量份、聚氧乙烯醚23重量份。
其中,所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水60重量份、乙酸1重量份、硫酸钠0.3重量份、氮粉0.5重量份。
其中,所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
其中,所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以2:1:1:20 比例混合得到。
本发明的工作原理:本发明面料具备良好的的导湿效果同时,可有效降低静电的产生,能够使面料吸湿排汗效果更加显著,保持织物原有导湿快干,且利用疏孔型网绳4制成的面料内部排布有密集的孔洞,从而能够有效保存有大量的空气,能够大大降低面料内部与外界的换热速度,实现保温效果,利用防风布2的使用,可实现对外界的水渍和风流进行抵挡,进一步提高整体面料的保温型,起到较好的抗寒效果。
在本发明的描述中,需要理解的是,术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本发明中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。
Claims (7)
1.一种抗寒棉涤面料,包括抗寒面料(1),其特征在于,所述抗寒面料(1)包括保温布(3)和防风布(2),所述保温布(3)由疏孔型网绳(4)纺成,所述疏孔型网绳(4)由棉涤纱线(5)和棉线(6)编织制成,所述保温布(3)缝设于防风布(2)内侧,所述防风布(2)为珠光布裁制制成,所述棉涤纱线(5)上绕设有竹碳纤维纱线。
2.基于权利要求1所述的一种抗寒棉涤面料的生产工艺,其特征在于:包括以下重量份材料:棉涤纱线30-50重量份、棉线20-30重量份、竹碳纤维纱线20-30重量份、珠光布20-30重量份、柔软剂0.001-0.003重量份、吸湿排汗剂0.002-0.005重量份、抗皱剂0.001-0.005重量份和除菌剂0.001-0.006重量份;
具体生产工艺如下:
步骤一:取1-4股棉涤纱线和1-3股竹碳纤维纱线,将其将其加捻形成的一股纱线,得到经线,取1-4股棉线,进行加捻形成一股纱线,得到纬线;
步骤二:将得到的经线和纬线卷绕在筒管上,随后对经线和纬线进行交织,且面料的经向密度为180-210根/in,纬向密度70-90根/in;面料断裂强力≥250-280N;缩水率≤8-10%,随后在低温空气环境下进行吸风处理,且吸风负压为2200Pa-2500Pa,且吸风角度为3°-9°,得到疏孔密度为30-50%的疏孔型网面布料;
步骤三:将疏孔型网面布料进行加捻处理,且加捻时保持捻的松密,得到疏孔型网绳(4),随后取两组疏孔型网绳(4)作为经线和纬线,将经线和纬线进行交织,且面料的经向密度为150-170根/in,纬向密度70-90根/in,得到多密孔叠落式的保温布(3);
步骤四:检查保温布(3)是否有针路、断纱等的疵点问题,随后进行开幅,并将面料投放于离子水和阳离子染料混合处理后的染缸内,进行初步浸泡,再以30-50℃加入吸湿排汗剂和柔软剂慢升温1℃/min至75-85℃保温处理20-50min后,添加辅助剂和抗皱剂,以70-100℃煮泡10-20min加入乙酸和硫酸钠,再以105-110℃煮制40-60min后加入氮粉,以70-85℃煮制10-20min;
步骤五:对步骤四处理后的面料送至平幅干布机,通过平幅干布机干燥处理后的面料,制得半成品布,胚布的干燥温度为90-105℃,且干燥时间60-80s,从而得到含水率1%以下的布;
步骤六:取珠光布,并将珠光布泡入感光变色油墨内,干燥后对其外表面涂覆防水涂层,得到防风布(2);
步骤七:将制备好的防风布(2)以缝合的方式缝设于得到的保温布(3)外侧,实现对保温布(3)进行防风防水,形成抗寒面料(1)。
3.根据权利要求1所述的一种抗寒棉涤面料及的产工艺,其特征在于:所述保温布(3)内侧通过磨毛机进行磨毛处理。
4.根据权利要求1所述的一种抗寒棉涤面料的生产工艺,其特征在于:所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成,且重量份为:石蜡乳液20-25重量份、四氟化碳30-43重量份、四氟乙烯10-12重量份、聚氧乙烯醚23-30重量份。
5.根据权利要求1所述的一种抗寒棉涤面料的生产工艺,其特征在于:所述离子水、乙酸、硫酸钠和氮粉的重量份为:离子水60-75重量份、乙酸1-2重量份、硫酸钠0.3-0.8重量份、氮粉0.5-0.7重量份。
6.根据权利要求1所述的一种抗寒棉涤面料的生产工艺,其特征在于:所述吸湿排汗剂的具体化学成分是有机高分子聚合物与聚醚聚酯共聚物的混合物,作用是与阳离子可染涤纶纤维结合,改善其吸湿排汗性。
7.根据权利要求1所述的一种抗寒棉涤面料的生产工艺,其特征在于:所述除菌剂由甲壳素、氨基甲酸酯、三元醇和去离子水以2:1:1:20比例混合得到。
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