CN113960973A - Mould data collector - Google Patents
Mould data collector Download PDFInfo
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- CN113960973A CN113960973A CN202111415706.0A CN202111415706A CN113960973A CN 113960973 A CN113960973 A CN 113960973A CN 202111415706 A CN202111415706 A CN 202111415706A CN 113960973 A CN113960973 A CN 113960973A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 238000004891 communication Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 4
- 230000002159 abnormal effect Effects 0.000 claims description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 230000035939 shock Effects 0.000 claims 1
- 230000006698 induction Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
A mould data collector relates to the technical field of moulds. It includes: a collector body for mounting on a mold; the collector body is provided with: the vibration sensor sensing module is used for detecting vibration information; the counting induction module is used for detecting production counting information; the central control module is connected with the vibration sensor sensing module and the counting sensing module and is used for receiving and processing the detection vibration information and the detection production counting information; the wireless communication module is connected with the central control module and is used for sending the processed information to a server; and the power supply module is connected with the central control module and used for providing power supply. By adopting the technical scheme, the method has the advantages of bypassing the communication authority limit of the die equipment and remotely monitoring the production counting information and the vibration information of the die equipment in real time.
Description
Technical Field
The invention relates to the technical field of molds, in particular to a mold data collector.
Background
The mold and hot runner system plays an important role in the field of production molding and is used for processing various plastic materials.
In actual production, the mold equipment needs to be monitored in real time, production information needs to be mastered, such as production counting, mold opening/closing/cycle time calculation, vibration of the mold and the like, and the production condition can be analyzed through data fed back by various sensors. And because the mould type is more, it is fast to update, so do not install the instrument of collecting the mould data on the mould yet in the market, lack an effective means of monitoring to the mould that uses for a long time.
Meanwhile, with the expansion of social productivity, factories seek a method for remotely and intensively viewing various mold data information. However, in most of the existing injection molding machines, because of protection of equipment, communication authority cannot be opened, even the simplest production counting data can only be checked by an operator on a control panel of a single injection molding machine, real-time feedback cannot be achieved, great limitation is caused to production technology management, and improvement is urgently needed.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings of the prior art and provide a mold data collector which has the advantages of being capable of bypassing the communication authority limit of mold equipment and remotely monitoring the production counting information and the vibration information of the mold equipment in real time.
In order to achieve the purpose, the invention adopts the technical scheme that: a mold data collector, comprising: a collector body for mounting on a mold; the collector body is provided with:
the vibration sensor sensing module is used for detecting vibration information;
the counting induction module is used for detecting production counting information;
the central control module is connected with the vibration sensor sensing module and the counting sensing module and is used for receiving and processing the detection vibration information and the detection production counting information;
the wireless communication module is connected with the central control module and is used for sending the processed information to a server; and the number of the first and second groups,
and the power supply module is connected with the central control module and used for providing power.
The invention further provides that the vibration sensor sensing module comprises: an axis gyroscope, an axis accelerometer, and an axis magnetometer.
The invention further provides that the counting induction module is a magnetic sensor.
The wireless communication module is any one of a WIFI module, a 4G module and a 5G module.
The invention further provides that the wireless communication module is an ESP32-WROOM-32 radio frequency module with a built-in PCB (printed Circuit Board) on-board antenna.
The invention further provides that the power supply module is a lithium battery and an external power supply module.
The invention further provides that the collector body is also provided with: and the setting module is connected with the central control module and is used for system configuration and resetting.
The invention further provides that the setting module comprises: set up the button, reset button, WIFI reset key.
The invention further provides that the collector body is also provided with: and the temperature sensing module is connected with the central control module and is used for detecting real-time temperature.
The invention further provides that the collector body is also provided with: and the alarm module is connected with the central control module and used for giving an alarm when the central control module receives the abnormal information.
After the technical scheme is adopted, the invention has the beneficial effects that:
1. in the invention, the collector body is an external device, so that the communication authority limit of the die device can be avoided; and the collector body is provided with a vibration sensor sensing module, a counting sensing module and a wireless communication module, so that the production counting information and the vibration information of the die equipment can be remotely monitored in real time.
2. In the invention, the temperature sensing module is arranged on the collector body, so that the die data collector can also detect the die temperature in real time.
3. In the invention, the alarm module is arranged on the collector body, so that the mould data collector can also give an alarm when the central control module receives abnormal information.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a flow chart of a vibration sensor sensing module and a central control module;
FIG. 3 is a flow chart of the count sensing module and the central control module.
Description of reference numerals: 100. a collector body; 110. a central control module; 120. a vibration sensor sensing module; 130. a counting induction module; 140. a wireless communication module; 150. a power supply module; 160. setting a module; 170. a temperature sensing module; 180. and an alarm module.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment as necessary without making a contribution thereto after reading the present specification, but all are protected by patent laws within the scope of the claims of the present invention.
The present embodiment relates to a mold data collector, as shown in fig. 1, comprising: a collector body 100 for mounting on a mold. The collector body 100 is provided with: the system comprises a vibration sensor sensing module 120, a counting sensing module 130, a central control module 110, a wireless communication module 140 and a power supply module 150.
The vibration sensor sensing module 120 is configured to detect vibration information; the counting induction module 130 is used for detecting production counting information; the central control module 110 is configured to receive and process the detection vibration information and the detection production count information; the wireless communication module 140 is used for sending the processed information to the server; the power module 150 is used for supplying power. The output ends of the vibration sensor sensing module 120, the counting sensing module 130 and the power supply module 150 are connected to the central control module 110; the wireless communication module 140 may be connected to the central control module 110 through an output end, or may transmit data with the central control module 110 in two directions.
Because the collector body 100 is an external device, the collector body is not restricted by a die manufacturer, and the limitation of the communication authority of die equipment can be avoided; the collector body 100 is provided with the vibration sensor sensing module 120, the counting sensing module 130 and the wireless communication module 140, so that the production counting information and the vibration information of the die equipment can be monitored remotely in real time; if a plurality of mould data collectors exist, the production counting information and the vibration information of a plurality of moulds can be monitored simultaneously.
As a preferable aspect, as shown in fig. 1, the collector body 100 is further provided with: a module 160 is provided. The output of the setup module 160 is connected to the central control module 110 for system configuration and reset. When the wireless communication module 140 and the central control module 110 are in bidirectional transmission, system configuration and reset can be performed through the mobile terminal.
As a preferable aspect, as shown in fig. 1, the collector body 100 is further provided with: a temperature sensing module 170. The output end of the temperature sensing module 170 is connected to the central control module 110 for detecting the temperature of the mold in real time.
As a preferable aspect, the collector body 100 is further provided with: and an alarm module 180. The output end of the alarm module 180 is connected to the central control module 110, and is configured to alarm when the central control module 110 receives the abnormal information. And the terminal management program receives the counting and coordinate data, and if the counting is abnormal in mold production, the mold vibration is abnormal and the mold temperature is abnormal, an alarm prompt is generated as long as the counting is lower than or higher than a set threshold value through statistics, analysis and comparison.
Specifically, in the present embodiment, the vibration sensor sensing module 120 includes: an axis gyroscope, an axis accelerometer, and an axis magnetometer. The axis gyroscope is mainly used for measuring the rotation motion of the equipment; the gyroscope is mainly used for measuring the rotation motion of the equipment; the magnetometer is mainly used for detecting the orientation of the device, and the three cooperate with each other, so that the data detected by the vibration sensor sensing module 120 is more accurate.
In the present embodiment, the counting sensing module 130 is a magnetic sensor.
The wireless communication module 140 is any one of a WIFI module, a 4G module, and a 5G module. Specifically, in the present embodiment, the wireless communication module 140 is an ESP32-WROOM-32 radio frequency module with a built-in PCB board mounted antenna. The radio frequency module is small in size, multifunctional, universal and free of an external antenna.
In the present embodiment, the power module 150 is a lithium battery and an external power module. When external power supply exists, the mold data collector and the lithium battery can be supplied from the outside; when the external power source is disconnected, the lithium battery discharge is provided to the mold data collector.
In this embodiment, the setting module 160 includes: set up the button, reset button, WIFI reset key.
The working principle of the invention is roughly as follows: because the collector body 100 is an external device, the collector body is not restricted by a die manufacturer, and the limitation of the communication authority of die equipment can be avoided; the collector body 100 is provided with the vibration sensor sensing module 120, the counting sensing module 130 and the wireless communication module 140, so that the production counting information and the vibration information of the die equipment can be monitored remotely in real time; if a plurality of mould data collectors exist, the production counting information and the vibration information of a plurality of moulds can be monitored simultaneously; the central control module 110 can analyze the using state (working/standby/stop) of the mold, and can compare the vibration conditions of the mold in different states to determine whether the mold is normally used.
Referring to fig. 2, the working principle of the sensing module 120 of the vibration sensor of the present embodiment is as follows:
before production, the mould data collector records the vibration condition of the mould in a mould opening and closing period of the mould, and when formal production is carried out, the mould vibration information is compared with the vibration information recorded before production in real time by taking the opening moment of the mould as a starting point, and if the vibration difference is within a certain range, the system judges that the mould works normally; if the vibration difference exceeds a certain range, the system judges that the die works abnormally.
Referring to fig. 3, the working principle of the counting sensing module 130 of the present embodiment is as follows:
when collecting production counts, cycle times, mold open times, and mold close times may be calculated simultaneously. Comparing the interval time between two production counts, and judging that the mold is in a working state when the interval time is close to the cycle time; when the interval time is longer than the cycle time but shorter than the set time, judging that the mold is in a standby state; and when the interval time is greater than the set time, judging that the mold is in a stop state.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered by the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A mold data collector, comprising: a collector body (100) for mounting on a mould; the collector body (100) is provided with:
the vibration sensor sensing module (120), the vibration sensor sensing module (120) is used for detecting vibration information;
a count sensing module (130), the count sensing module (130) being configured to detect production count information;
the central control module (110), the central control module (110) is connected with the vibration sensor sensing module (120) and the counting sensing module (130) and is used for receiving and processing the detection vibration information and the detection production counting information;
the wireless communication module (140), the wireless communication module (140) is connected with the central control module (110), and is used for sending the processed information to a server; and the number of the first and second groups,
the power supply module (150), the power supply module (150) is connected with the central control module (110) and is used for providing power.
2. The mold data collector of claim 1, wherein the shock sensor sensing module (120) comprises: an axis gyroscope, an axis accelerometer, and an axis magnetometer.
3. The mold data collector of claim 1, wherein the counter sense module (130) is a magnetic sensor.
4. The mold data collector of claim 1, wherein the wireless communication module (140) is any one of a WIFI module, a 4G module, and a 5G module.
5. The mold data collector of claim 4, wherein the wireless communication module (140) is an ESP32-WROOM-32 radio frequency module with built-in PCB on-board antenna.
6. The mold data collector of claim 1, wherein the power module (150) is a lithium battery and an external power module.
7. The mold data collector according to claim 1, wherein the collector body (100) is further provided with: a setup module (160), the setup module (160) being connected to the central control module (110) for system configuration and reset.
8. The mold data collector of claim 7, wherein the setup module (160) comprises: set up the button, reset button, WIFI reset key.
9. The mold data collector according to claim 1, wherein the collector body (100) is further provided with: the temperature sensing module (170), the temperature sensing module (170) with well accuse module (110) link to each other for detect real-time temperature.
10. The mold data collector according to any one of claims 1-9, wherein the collector body (100) is further provided with: the alarm module (180) is connected with the central control module (110) and used for giving an alarm when the central control module (110) receives abnormal information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111415706.0A CN113960973A (en) | 2021-11-25 | 2021-11-25 | Mould data collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111415706.0A CN113960973A (en) | 2021-11-25 | 2021-11-25 | Mould data collector |
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| Publication Number | Publication Date |
|---|---|
| CN113960973A true CN113960973A (en) | 2022-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111415706.0A Pending CN113960973A (en) | 2021-11-25 | 2021-11-25 | Mould data collector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633446A (en) * | 2022-03-03 | 2022-06-17 | 天津市久跃科技有限公司 | Injection mold online operation monitoring method |
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2021
- 2021-11-25 CN CN202111415706.0A patent/CN113960973A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633446A (en) * | 2022-03-03 | 2022-06-17 | 天津市久跃科技有限公司 | Injection mold online operation monitoring method |
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